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Thermal Solutions Product, LLC
Lancaster, PA 17604-3244
Phone: 717-239-7642
[email protected]
www.thermalsolutions.com

Содержание AMPW 1000

Страница 1: ...service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing pr...

Страница 2: ...nstallation and Mounting 13 A General 13 B Appliance Mounting 14 C Outdoor Installation 14 D AMP 400 1000L Stacking 15 E Clearances 16 F Clearances French 16 G Closet and Alcove Installation 16 H Side...

Страница 3: ...equirements 50 C Appliance Wiring 50 D Routing Field Connections 50 E System and Circulation Pump Wiring 51 XIII System Start up 56 A Check System Setup 56 B Start the AMP 56 C Combustion Air Fuel Adj...

Страница 4: ...dictional and professional codes and regulations I Hazard Definitions Indicates an imminent hazardous situation which if not avoided will result in death serious injury or substantial property damage...

Страница 5: ...packing slip with received parts D Connecting Gas Supply Line 1 Connect supply gas line to the appliance gas train at the rear of the appliance 2 Failure to prevent the gas line from turning could da...

Страница 6: ...atural Gas and Propane Code Where required by the authority having jurisdiction the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME...

Страница 7: ...P Max Water Temp F 1 210 210 210 210 210 Max Working Pres psi 160 160 160 160 160 Standard Safety Relief Valve psi 150 150 150 150 150 Water Vol gal 3 8 4 3 5 6 6 6 8 1 Heat Transfer Area sq ft 34 8 3...

Страница 8: ...nsional Data continued 38 1 2 45 33 1 2 25 5 8 26 3 8 Front View 1 7 8 36 1 2 5 8 5 1 2 1 7 8 46 1 4 2 1 2 Side View 4 1 8 9 1 4 5 7 8 12 1 4 19 3 4 10 26 1 2 27 3 4 35 1 8 9 7 8 6 1 4 2 7 8 Rear View...

Страница 9: ...oduct Rating Specifications and Dimensional Data continued 45 38 1 2 33 1 2 25 5 8 26 3 8 Front View 1 7 8 5 8 52 3 8 7 1 8 1 7 8 60 3 4 Side View 9 1 4 10 5 7 8 12 1 4 35 1 8 9 7 8 6 1 4 27 3 4 26 1...

Страница 10: ...ater flow See Table21forminimumandmaximumwaterflowrates 15 Gas supply connection Connection to appliance gas train See Table 28 for model specific pipe sizes 16 Inlet Cold water connection 2 Male NPT...

Страница 11: ...AMPW 400 1000L I O Manual 11 IV AMP Water Heater Component Identification continued 1 21 20 14 2 3 6 11 12 22 25 27 10 5 1 17 18 13 16 15 20 23 4 15 26 Figure 3 Component Identification...

Страница 12: ...d on the appliance before operation a Loose shipping parts include Manual gas shutoff valve relief valve temperature and pressure gage and outlet water piping as shown in Figure 16 C Installation and...

Страница 13: ...ontaining saw dust loose insulation fibers dry wall dust etc 6 This appliance must not be installed in a room under negative pressure An equipment room under negative pressure conditions could deplete...

Страница 14: ...chloride used for water softening Refrigerant leaks Paint or varnish removers Hydrochloric acid muriatic acid Cements and glues Anti static fabric softeners used in clothes dryers Chlorine type bleach...

Страница 15: ...appliance b Use the included screws to secure the brackets as shown in Figure 5 Figure 5 AMP 400 1000L Stacking Brackets and Dislplay Rotation 3 Outdoor AMP models cannot be stacked 4 The display bra...

Страница 16: ...nstallation and Mounting continued NOTICE NOTICE This appliance is approved for zero inch clearance to combustible or noncombustible material but installing the appliance with smaller than the clearan...

Страница 17: ...discretion of the installing contractor the venting system can be designed by consulting with approved venting engineers or by using the equivalent length method in this manual 1 Engineered Venting Me...

Страница 18: ...nder decks or similar structures 12 Top of terminal must be at least 24 in 600 mm below ventilated eaves soffits and other overhangs In no case may the overhang exceed 48 in 1200 mm Where permitted by...

Страница 19: ...Size and cut wall opening such that a minimal clearance is obtained and to allow easy insertion of vent pipe VII Venting continued E Venting for Outdoor Installation 1 The outdoor AMP ships from the f...

Страница 20: ...nnot exceed maximum equivalent length shown in Table 6 2 Combustion air and vent terminations do not count towards total equivalent length AMP Model Combustion Air Length Vent Length Pipe Dia in mm Mi...

Страница 21: ...dewall Tee or straight 8 Intake Horizontal Sidewall Tee or elbow Vent Vertical Roof Tee or straight 9 Intake Vertical Roof Tee or 2 elbows Figure 11 Vent Vertical Roof Tee or straight Room air for com...

Страница 22: ...VC Adapting to Z DENS requires 4 increaser 2ZDI44 or 6 adapter 2ZDCPVCG6 Adapting to InnoFlue requires 4 adapter ISAAL0404 or 6 adapter ISAAL0606 Table 12 Stainless Steel Vent Terminations AMP Model V...

Страница 23: ...AMPW 400 1000L I O Manual 23 VII Venting continued Figure 8 Vent Terminal Clearances...

Страница 24: ...12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW 6 in 15 cm for appliances 10 000 Btuh 3 kW 9 in 23 cm for appliances 10 000 Btuh 3 kW...

Страница 25: ...3 kW 12 in 30 cm for appliances 10 000 Btuh 3 kW and 100 000 Btuh 30 kW 36 in 91 cm for appliances 100 000 Btuh 30 kW 4 ft 1 2 m below or to side of opening 1 ft 300 mm above opening K Clearance to a...

Страница 26: ...ent pipe Exterior run to be included in equivalent vent combustion air lengths Vertical Venting and combustion air roof penetrations where applicable require the use of roof flashing and storm collar...

Страница 27: ...12in 305mm MIN ABOVE COMBUSTION AIR TERMINAL 24 in 610mm MIN VENT TERMINAL VENT TERMINAL STORM COLLAR FLASHING BRACE IF REQUIRED Vent pipe minimum clearance to combustible material is 1in 25mm combust...

Страница 28: ...3 mm mesh 4 Guidelines for Horizontal sidewall terminations are shown in Figure 10 5 Guidelines for vertical roof terminations are shown in Figure 11 6 Adhere to the minimum and maximum wall thickness...

Страница 29: ...pipe Multiply measured flexible polypropylene liner length by 1 2 to obtain equivalent length 3 Maximum equivalent vent length of flexible polypropylene liner is 48 ft 14 6 m WARNING WARNING Asphyxiat...

Страница 30: ...property damage Do NOT connect venting to a chim ney flue that is servicing a separate appliance designed to burn solid fuel Do not insulate polypropylene vent pipes Excessive heat could cause premat...

Страница 31: ...g shall be 1 in 2 4000 Btu hr 550 mm2 kW of total input rating of all appliances within the enclosure ii Horizontal ducts minimum free area of each opening shall be 1 in 2 2000 Btu hr 1100 mm2 kW of t...

Страница 32: ...plus the expected snow accumulation e Multiple individual vertical vent pipes may be piped through a common conduit or chase so that one roof penetration may be made Figure 14 Multiple Appliance Direc...

Страница 33: ...ce being inspected Follow the Lighting or Operating Instructions Adjust thermo stat so appliance will operate continuously 5 Test for spillage at the draft hood relief opening after 5 minutes of main...

Страница 34: ...nbythestateorlocalgasinspector of the sidewall horizontally vented equipment shall not be performed until proof is provided that the state or local electrical inspector having jurisdiction has granted...

Страница 35: ...r condensate piping c Do not route or terminate the condensate drain line in areas subject to freezing temperatures Figure 15 Condensate Drain Assembly NOTICE NOTICE Do not crimp condensate drain line...

Страница 36: ...veness over time Therefore periodic condensate neutralizer maintenance and limestone chip replacement are required for proper neutralization of the condensate C Common Condensate pump Sump 1 A common...

Страница 37: ...ped to the primary loop going into the appliance 6 Circulation pump must be installed in the primary piping between the tank and the water heater NOTICE NOTICE Failure to properly pipe appliance may r...

Страница 38: ...16 Item no Description 1 2 X 2 X 1 2 reducing tee 2 2 pipe nipple close 3 2 X 2 X 3 4 reducing tee 4 3 4 pipe nipple close 5 3 4 X 1 2 reducing tee 6 T P relief valve 7 1 2 pipe nipple x 1 1 2 Long 8...

Страница 39: ...andard for relief valves for hot water supply systems ANSI Z21 22 CSA 4 4 Must be field installed as shown in Figure 16 b The safety relief valve must be installed with the spindle in a vertical posit...

Страница 40: ...P heat exchanger is made from stainless steel tubular double coil having relatively nar row waterways Once filled with water it will be subject to the effects of corrosion Failure to take the followin...

Страница 41: ...e is less than 5 ppm and the level of chloride is less than 1000 ppm a The AMP is not designed for the heating of swimming pool water 6 Before connecting the appliance insure the system is free of imp...

Страница 42: ...e 1 This water heater has a temperature rise delta limit of 55 F Figure 17 Heat exchanger water pressure loss IX Water Piping continued F Temperature Rise and Heat Exchanger Head Loss 1 The AMP heat e...

Страница 43: ...n the tubes of the heat exchanger or the primary piping Failure to adjust the flow rate to the specified values or use the appropriate pipe size can cause non warrantable damage 2 The wetted materials...

Страница 44: ...component in the system 3 Some piping components cannot be supported by the pipping Refer to the manufactures installation instructions 4 Circulation pump must be sized to overcome the pressure drop a...

Страница 45: ...ported by the pipping Refer to the manufactures installation instructions 4 Circulation pump must be sized to overcome the pressure drop across the entire loop 5 Erosion could occur if common piping i...

Страница 46: ...lief Valve Isolation Valve Union Y Strainer Isolation Valve Water Heater Circulator Storage Tank Check Valve Union X Water Piping Diagrams continued NOTICE NOTICE 1 These are suggested piping configur...

Страница 47: ...t be leak tested before placing it in operation 7 To protect the gas valve when testing over 1 2 psig 3 4 kPa the appliance and its individual shutoff valve must be disconnected from gas supply piping...

Страница 48: ...4 17 3 8 7 4 3 0 7 1 6 3 5 1 6 3 1 0 824 0 5 22 9 11 4 5 7 1 0 2 1 4 6 2 1 4 1 1 1 049 0 6 29 1 14 6 7 3 1 2 2 6 5 8 2 6 5 2 1 1 38 0 8 38 3 19 1 9 6 1 6 3 5 7 7 3 5 6 9 1 1 61 0 9 44 7 22 4 11 2 1 9...

Страница 49: ...Failure to use proper thread compounds on all gas connections may result in leaks of flammable gas Gas supply to appliance and system must be com pletely shut off prior to installing or servicing the...

Страница 50: ...epresent the appliance s maximum power consumption AMP Model Voltage Phase Hz Appliance Amperage 400 120 1 60 7 500 7 650 8 800 8 1000L 8 Table 29 Electrical Ratings DANGER DANGER Electrical Shock Haz...

Страница 51: ...ng a 2 conductor UL Type CM AWM Style 2092 300 Volt 60 C shielded E System and Circulation Pump Wiring 1 The system pump can be wired to System Pump on the 120 VAC PCB 2 The primary Tank circulation p...

Страница 52: ...SOR OPTIONAL DOMESTIC HOT WATER SENSOR OPTIONAL MULTIPLE APPLIANCE COMMUNICATION OPTIONAL ENERGY MANAGEMENT SYSTEM OR SPACE HEATING THERMOSTAT OPTIONAL DOMESTIC HOT WATER THERMOSTAT IF USED ON OFF SWI...

Страница 53: ...ND HIGH LIMIT AS SHOWN 4 DO NOT EXCEED 5 6A TOTAL PUMP CURRENT DRAW PRIMARY PUMP SYSTEM PUMP DHW PUMP COMBUSTION AIR DAMPER FOR PUMPS WITH AMPRATINGS GREATER THAN 5 6A USE RELAY OR STARTER COIL CONNEC...

Страница 54: ...E 1 Control R7910 Spark J6 2 J8 1 J6 1 J6 3 J2 1 J2 2 J2 3 J2 4 J6 7 J6 8 J3 7 D J3 8 R J3 9 C Modbus 1 J3 1 A J3 2 B P10 9 P10 5 P10 10 MODBUS Communication EMS COM 1 A COM 6 B Host USB COM 4 A COM 9...

Страница 55: ...ta DOP Display V G V 24VDC Display Power Supply Flue Gas Sensor Outlet Supply Sensor Inlet Return Sensor Combustion Fan DC Conn 1 DC 2 Tach 3 N C 4 PWM 5 DC Burner Thermal Fuse with manual reset P8 13...

Страница 56: ...e Concert Control is required to restart If ignition is not achieved in three consecutive attempts contact factory or a qualified heating service technician DANGER DANGER Do not use matches candles or...

Страница 57: ...s la lettre les instructions dans la pr sente notice risque de d clencher un incendie ou une explosion entra nant des dommages des blessures ou la mort A Cet appareil ne comporte pas de veilleuse Il e...

Страница 58: ...xternal limits or other controls in accordance with the manufacturer s instructions 6 Verify O2 or CO2 and CO concentration are within limits specified in Table 30 Note the values in this table are fo...

Страница 59: ...being converted a Gas conversion kits include a mixer and label See Table 32 for part numbers b Replace the old mixer with the new one 2 Connect the new gas supply to the appliance check for leaks and...

Страница 60: ...he power Re connect wire to the blocked condensate switch Reset the blocked condensate switch lockout Hard Lockout Blocked Condensate switch Low Water Cutoff While the appliance is running push and ho...

Страница 61: ...Occupational Safety and Health NIOSH approved respirator 2 Long sleeved loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body area gently wi...

Страница 62: ...servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing A General Maintenance 1 Keep the area around the appliance free from combustible mat...

Страница 63: ...esent in theairaroundtheappliance Nevermodify remove or tamper with any control device WARNING WARNING This appliance contains components that become very hot when the operating Do not touch any compo...

Страница 64: ...r firstremovefrontjacketpanelandthendisconnect the gas train assembly at the union connection and the mixer connection b Remove the filter box from the mixer c Removeallsixboltsusedtofastentheburnerdo...

Страница 65: ...erformed E Troubleshooting Refer to the troubleshooting section in the ConcertTM Control manual on how to navigate the Limit String Status screen which shows an active safety limit status and for an i...

Страница 66: ...13 Polypropylene Vent Terminations 22 Table 14 Direct Vent Terminal Clearances 24 Table 15 Other than Direct Vent Terminal Clearances 25 VIII Condensate Disposal 35 Table 16 Condensate Neutralizer Ki...

Страница 67: ...te Combustion Air Intake 30 Figure 14 Multiple Appliance Direct Vent Termination 32 VIII Condensate Disposal 35 Figure 15 Condensate Drain Assembly 35 IX Water Piping 37 Figure 16 Hot Water Outlet Man...

Страница 68: ...CH DHW Max Modulation Rate RPM 1 8000 8000 5550 5700 6400 6400 6800 Minimum Modulation Rate RPM 1600 1050 1100 1200 1200 1300 Light off RPM 1 3400 2400 2000 2400 1900 2400 Maximum Light off RPM 3600 2...

Страница 69: ...AMPW 400 1000L I O Manual 69 Notes...

Страница 70: ...70 AMPW 400 1000L I O Manual This page is intentionally left blank...

Страница 71: ...mited warranties set forth above are extended only to the original owner at the original place of installation within the United States and Canada These warranties are applicable only to water heaters...

Страница 72: ...Thermal Solutions Product LLC Lancaster PA 17604 3244 Phone 717 239 7642 orders thermalsolutions com www thermalsolutions com...

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