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IM7704 rev 07.02.5

I N S T A L L A T I O N G U I D E

3-5 Hours

Professional installation recommended

Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one of the following patents:

Printed in USA.

TOOLS REQUIRED

Safety goggles

Measuring tape

0 mm socket

3 mm socket

/2” socket

Ratchet wrench and extension

Wire crimpers

Wire stripper / cutter

3/6” hex key wrench (allen wrench)

4mm hex key wrench ( allen wrench )

Electrical tape

Weather proof caulking (silicone sealer)

Silicone spray

INSTALLATION TIME

2 3

SKILL LEVEL

4= Experienced

AMP RESEARCH TECH SUPPORT -888-983-2204 (Press 2) Monday - Friday, 6:00 AM - 5:00 PM PST

APPLICATION

AMP Part #

Ford Super Duty - Crew Cab 999-200 2004-2007 7704-0A

5-Year Limited Warranty

WARRANTY

Note:The application works only on the Crew Cab model Vehicles.

Содержание PowerStep

Страница 1: ...q Safety goggles q Measuring tape q 10 mm socket q 13 mm socket q 1 2 socket q Ratchet wrench and extension q Wire crimpers q Wire stripper cutter q 3 16 hex key wrench allen wrench q 4mm hex key wren...

Страница 2: ...ly carefully CAUTION Dropping the assembly or any excessive impact MAY cause damage to the motor Instructions 1 Position the gear cover in place as shown if not already in place 2 Seat motor into posi...

Страница 3: ...bly D B A End cap left x1 B End cap right x1 C T nut insert x2 D Socket cap screw x2 E End cap wedge right x1 F End cap wedge left x1 A C E F Cut Dimension 2 Motor Linkage assembly 5 Wire harness 3 Id...

Страница 4: ...x2 Cable tie 7 20 x20 23 LED Lamp x4 15 x6 5 16 Flange Bolt 13 M5 Washer x6 12 x6 M5 Hex Bolt 24 Butt Connector x10 14 x4 M6 Flange Bolt Upper Mount Spacer 19 x4 25 LED Light Bracket x4 5 16 18 Carri...

Страница 5: ...2 15 A M P R E S E A R C H P O W E R S T E P T M F O R D S u p e r D u t y 28 x2 Gear Cover 29 x2 Motor 32 Double diode x2 Not required for all applications See Wiring Guides for details 31 Tubing ins...

Страница 6: ...icle Set rail up into position Starting with the rear bracket work towards the two front brackets Insert U nuts 21 into position Use provided button head bolts 9 with washers 10 and Flange Nut 11 on l...

Страница 7: ...ing a 13mm socket Torque linkage bolts 4x 8 from step 3 to 16 ft lbs Next use a 10mm socket torque linkage spacer bolt 2x 12 from step 6 to 8 ft lbs Once linkages are tight cycle board to verify steps...

Страница 8: ...gh fastener cutouts in sheet metal as shown Position controller as shown above and cinch down tie wraps to secure controller in place Connect harness to controller Make sure that locking tabs on contr...

Страница 9: ...E See Wiring Guides for wiring details Roll back carpet and pull trigger wire through grommet 18 Connecting Wire or leg of Double Diode 6 Roll back carpet See Detail See wiring guides for details and...

Страница 10: ...P T M F O R D S u p e r D u t y 18 See wiring guides and step by step instrctions colors and precedures will vary per model year Connecting Wire Door Ajar Wire 15 Insert plastic tube Remove door ligh...

Страница 11: ...ECTING WIRE 15 To rear door wire splicing CONNECTING WIRE Thread wire through tube then remove tube 6 rear door ajar wire TRIGGER WIRE CONNECTING WIRE 18 open leg of double diode harness rear door aja...

Страница 12: ...he lamp wires Red to Red Black to Black Once Crimped use heat gun to shrink tube Close and wrap conduit with electrical tape Secure all loose wires with cable ties Pull lamp wires upward to avoid any...

Страница 13: ...oth Power Steps or until 5 minutes has expired with the doors open When the lights timeout after 5 minutes they can be reillumintated by closing and opening any door of vehicle FINAL SYSTEM CHECK Chec...

Страница 14: ...product itself or the repair or replacement of any component part thereof found by the factory to be defective within the time period specified The decision to repair or replace is wholly within the d...

Страница 15: ...CAUTION Handle the motor and linkage assemblies with care when installing Dropping can damage motor Remove fuse from wiring harness during installation Failure to do so could result in severe electri...

Страница 16: ...d of red connecting wire 6 Using supplied Posi Tap connectors splice remaining leg of double diode harness into rear door ajar wire light green with yellow stripe Caution You may nd two wires with the...

Страница 17: ...ring CAUTION You will nd two wires with these colors the correct wire will ground when the door is open ohm meter will read low resistance with door open and OL with door closed www amp research com 3...

Страница 18: ...g Passenger side wiring SINGLE DIODES REQUIRED If diodes were not ordered with kit they can be ordered at no charge and shipped UPS Ground by calling 1 888 983 2206 www amp research com 4 11 IM75104 r...

Страница 19: ...Step trigger wire into rear door ajar wire light green with yellow stripe located under front sill plate CAUTION You will nd two wires with these colors the correct wire will ground when the door is...

Страница 20: ...ry 02 03 W O NOTE The two wires to each of the motor plugs orange and white must be reversed Passenger side wiring Driver side wiring www amp research com 6 11 IM75104 rev 08 22 07 A M P R E S E A R C...

Страница 21: ...2001 and older models the factory harness does not split and cross over from passenger to driver side under front seats but does on all other model years Driver side wiring Passenger side wiring www a...

Страница 22: ...ular Cab Extended Cab With remote keyless entry 04 06 W Passenger Side Passenger side wiring Driver side wiring www amp research com 8 11 IM75104 rev 08 22 07 A M P R E S E A R C H P O W E R S T E P F...

Страница 23: ...keyless entry 02 03 W NOTE The two wires to each of the motor plugs orange and white must be reversed Passenger side wiring Driver side wiring www amp research com 9 11 IM75104 rev 08 22 07 A M P R E...

Страница 24: ......

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