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WARRANTY 

 

AMETEK/PRESTOLITE POWER “FERRORESONANT” INDUSTRIAL BATTERY CHARGERS 

 

Ametek/Prestolite Power (hereinafter called “Prestolite”) warrants that each new and unused Industrial Battery Charger  manufactured 
and supplied by it is of good workmanship and is free from any inherent mechanical defects, provided that (1) the product is installed and 
operated in accordance with generally accepted industrial standards and in accordance with the printed instructions of Prestolite, (2) the 
product is used under normal conditions for which designed, (3) the product is not subjected to misuse, negligence or accident, and (4) 
the product receives proper care, protection and maintenance under supervision of competent personnel.  This warranty is  subject to the 
following provisions: 

 

1. 

PRODUCT AND PARTS WARRANTED.  

Subject to the exceptions listed below each Industrial Battery Charger is warranted for a specific 

period of time commencing from the date of it’s shipment by Prestolite, provided the charger is used in accordance with Prestolite’s published 
performance rating for the unit involved.  The exceptions to this warranty are as follows: 

 

a)  Terms and conditions for warranty coverage: 

 

 

 

        b) Warranty Expense Limitation:  The maximum warranty expense Prestolite will incur for any Battery Charger will be limited to  
             the original purchase price of the Battery Charger. 

 

c) Primary switch contacts, fuses, bulbs and filters are not warranted unless found to be defective prior to use. 

 

2. 

COMMENCEMENT OF WARRANTY TIME PERIODS.  

The warranty periods indicated in the Warranty Schedule shall commence on  the date 

of shipment by Prestolite.  The ACCU CHARGER and BATTERY MATE 100, 10-year full warranty only applies to chargers manufactured after 
the 4

th

 quarter of 2004.  Units manufactured previous to the 4

th

 quarter will have 1-year full, plus 9-years parts limited coverage. 

 

3. 

PERSONS COVERED BY WARRANTY.

  Prestolite extends this warranty only to the purchaser of new equipment from Prestolite or one of its 

authorized distributors.  The products purchased under this agreement shall be used exclusively by the buyer and its employees and by no 
other persons; and therefore there shall be no third party beneficiary to this warranty. 

 

4. 

LIMITATION OF REMEDY

.  The existence of claimed defects in any product covered by this warranty is subject to Prestolite’s factory        

inspection and judgement.  Prestolite’s liability is limited to repair of any defects found by Prestolite to exist or, at Prestolite’s option, the      
replacement of the defective product F.O.B. factory after the defective product has been returned by the purchaser at its expense to        
Prestolite’s shipping place.  Replacement and exchange parts will be warranted for the remainder of the original Industrial Battery Charger 
Warranty or for a period of ninety  (90) days, whichever is greater. 

 

5. 

USE OF DEFECTIVE PRODUCT.  

Continued use of an Industrial Battery Charger after discovery of a defect VOIDS ALL WARRANTIES. 

 

6. 

ALTERED EQUIPMENT.  

Except as authorized in writing, the warranty specified does not cover any equipment that has been altered by any 

        party other than Prestolite.

 

 

THIS WARRANTY IS GIVEN AND ACCEPTED IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING 
WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABLILITY OR FITNESS FOR A PARTICULAR PURPOSE, OTHER THAN AS   
EXPRESSLY SET FORTH HEREIN. IN NO EVENT SHALL PRESTOLITE BE LIABLE FOR ANY ANTICIPATED OR LOST PROFITS,  SPECIAL, 
DIRECT, INDIRECT OR INCIDENTAL DAMAGES, CONSEQUENTIAL DAMAGES, TIME CHARGES OR OTHER COMMERCIAL EXPENSES OR 
LOSSES, AND BUYER ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE GOODS.  PRESTOLITE DOES NOT            
AUTHORIZE ANY REPRESENTATIVE OR OTHER PERSON TO ASSUME ON BEHALF OF PRESTOLITE ANY OTHER  LIABILITY IN        
CONNECTION WITH THE SALE OR USE OF THE GOODS SOLD, AND THERE ARE NO ORAL AGREEMENTS OR WARRANTIES                   
COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. 
 

WARNING 

At all times, safety must be considered an important factor in the installation, servicing and operation of the product and skilled, qualified 
technical assistance should be utilized.  

 

AMETEK/PRESTOLITE POWER 

- TROY, OHIO USA 

 

Data Sheet:      1153 
Index:               030105 
Replaces:         Original

 

 

 

ACCU  BATTERY BATTERY BATTERY 

 

FERRORESONANT PRODUCTS 

CHARGER 

MATE 100 

MATE 80 

MATE 60 

 

FULL COVERAGE - LABOR, TRAVEL, MILEAGE & PART REPLACEMENT 

10-year "full" 

10-year "full" 

1-year 

1-year 

 

PRINTED CIRCUIT BOARD (REPLACEMENT ONLY) 

  

  

  

  

 

TRANSFORMER, INDUCTOR, SCR & DIODE (REPLACEMENT ONLY) 

  

  

9-years additional 

9-years additional 

 

TOTAL WARRANTY TERM (YEARS) 

10-years 10-years 10-years 10-years 

Содержание 180M1-6G

Страница 1: ...before installing operating or servicing this system BATTERY MATE 100 CHARGERS Silicon Diode Ferroresonant Transformer Type DO NOT DESTROY AMETEK PRESTOLITE POWER TROY OHIO 45373 1099 U S A Note This...

Страница 2: ...odel number is the 8 hour ampere hour capacity case size input power phase and number of cells in battery for which charger is intended The following example explains the basic model numbering arrange...

Страница 3: ...reliminary 5 1 Normal or Daily Charge 5 1 Equalize or Weekend Charge 5 1 Manual Stop 5 2 Battery Discrimination 5 2 Refresh Charge 5 2 Backup Timer Shutdown 5 2 Battery Disconnect Shutdown 5 3 Low Cur...

Страница 4: ...ill be shown in italics Equipment Identification The unit s identification number specification model serial number usually appears on a nameplate attached to the front panel Receipt Of Equipment When...

Страница 5: ...ode NFPA 70 and local codes A power disconnect switch must be located at the equipment Check nameplate for voltage and phase requirements If only 3 phase power is available connect single phase equipm...

Страница 6: ...he battery If the charger is equipped with an ammeter the ammeter should not indicate current flow Always connect battery before turning charger ON F Medical and First Aid Treatment First aid faciliti...

Страница 7: ...high and low battery voltage discrimination and AC power fail recovery The AC500 Control is matched to the output voltage of the charger by means of a printed circuit board mounted DIP switch It will...

Страница 8: ...tic electrical charges which tend to build up on the surfaces of equipment These static charges can cause painful shock to personnel and can lead to the erroneous conclusion that an electrical fault e...

Страница 9: ...e Changeover Instructions 1 Determine if the charger is connected for available line voltage A label located near AC input terminals is marked with the AC voltage for which the charger is factory conn...

Страница 10: ...onnect to positive battery terminal If necessary trace cables into charger and use supplied connection diagram to determine polarity The use of a DC voltmeter may show polarity Improper connections wi...

Страница 11: ...d from the charger NOTE To disconnect battery from charger before charge is complete first press the STOP key then disconnect the battery from the charger Equalize or Weekend Charge The AC500 features...

Страница 12: ...control will start a normal charge sequence If the battery connected to the charger has a terminal voltage of less than 1 75 volts cell and the operator wishes to start the charge regardless of this l...

Страница 13: ...er mined level a low current shutdown will occur All 4 LEDs will flash then the Equalize LED will flash AC POWER FAIL During an AC power failure the AC500 Control stores key information about the char...

Страница 14: ...ously high voltage Be sure to replace all charger cabinet panels after any servicing to assure proper flow of cooling air through unit and to protect internal components WARNING ELECTRICAL SHOCK HAZAR...

Страница 15: ...ameplate On fully discharged battery approx 1 140 specific gravity rate should not exceed 110 of MAX AMPS On three phase chargers both transformer terminal blocks must be identically connected Fuse Re...

Страница 16: ...Testing 1 Heed WARNING in Silicon Diode Testing section 2 Disconnect capacitor and connect leads of ohmmeter set to highest scale to capacitor terminals 3 If capacitor is good pointer will deflect ind...

Страница 17: ...ds zero Check line voltage Close fused disconnect switch or repair open circuit Check for proper line voltage Refer to Line Voltage Changeover instructions in Installation chapter Check for blown fuse...

Страница 18: ...es not shut OFF automatically or start automatically Check Charge Control 1 If equipped with electromechanical timer A Check timer switch contacts If they are welded together and show continuity when...

Страница 19: ...RD Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated sc...

Страница 20: ...RD Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated sc...

Страница 21: ...RD Before checking electrical components turn OFF and remove fuses of disconnect switch supply AC power to charger disconnect battery and check for voltage on capacitors Discharge through insulated sc...

Страница 22: ...pere hour capacity of both batteries plus the voltage number of cells of only one of the batteries must be within the range of the charger Refer to charger nameplate for ratings For example two 12 vol...

Страница 23: ...box must be connected to charger as instructed on label provided with remote charge control Closely observe wire color coding Operate this charger as instructed in Operation chapter of this manual an...

Страница 24: ...193111 079 PARTS LIST 8 1 March 7 2008 Figure 8 1 3 Phase...

Страница 25: ...25 See Table Transformer T3 26 W10080 5 Connector Strain Relief 27 378234 13 Cover Neoprene 28 See Table Cable Output Charging 29 See Table Label AC Input 30 194335 Label Danger Input Volt Fuse 31 191...

Страница 26: ...94089 406243 1 402832 3 TRY154 4 TRY154 2 406461 406247 2 396143 61 880H3 18G 500410C 200 W10386 9 W10386 9 W10386 9 Y1890 6 193125 2 404605 5 194093 194094 406243 1 402832 3 TRY154 6 406461 406247 2...

Страница 27: ...4 194137 194138 406243 1 402832 3 TRY154 4 TRY154 2 191252 406247 4 396143 61 880H3 18G 500410C 201 W10386 5 W10386 5 Y1890 6 193125 2 404605 4 194269 194270 406243 1 402832 3 TRY154 6 191252 406247 4...

Страница 28: ...193111 079 PARTS LIST 8 5 March 7 2008 Figure 8 2 1 Phase...

Страница 29: ...mer Power 18 Contact Factory Terminal Block 19 193114 Insulator Fuse Shunt 20 392458 Bus Bar 21 See Table Shunt Meter 22 See Table Fuse Output 23 See Table Block Input Fuse 24 See Table Fuse Input 25...

Страница 30: ...W 10386 5 Y 1890 4 193125 2 406207 1 192412 406240 1 TRY 154 6 402832 3 406461 406247 2 396143 60 510M1 12G 500735A 200 W 10386 7 W 10386 7 W 10386 5 Y 1890 4 193125 2 406207 1 192552 406240 1 TRY 154...

Страница 31: ...5 W 10386 5 Y 1890 4 193125 2 406207 1 192412 406240 1 TRY 154 6 402832 3 191655 406247 4 396143 60 510M1 12G 500735A 201 W 10386 5 W 10386 5 Y 1890 4 193125 2 406207 1 192552 406240 1 TRY 154 6 40283...

Страница 32: ...125 1 405357 1 191395 406240 1 TRY 154 2 402832 3 406465 406247 1 396143 72 380M1 6G 500726A 204 W 10386 5 W 10386 5 W 10386 5 Y 1890 3 193125 1 405357 1 192439 406240 1 TRY 154 4 402832 3 406465 4062...

Страница 33: ...ODEL NO INFORMATION DIAGRAM 208 240 480V DIAGRAM 480 575V DIAGRAM 120 208 240V OUTLINE DIMENSION 3 PHASE 2 TRANSFORMERS 192120 192954 N A 194449 1 PHASE 1 TRANSFORMER 197325 197326 197325 197203 See m...

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Страница 40: ...third party beneficiary to this warranty 4 LIMITATION OF REMEDY The existence of claimed defects in any product covered by this warranty is subject to Prestolite s factory inspection and judgement Pre...

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