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FAULT FINDING 

LAB STORAGE TANKS

 

16 

98-0123 Rev E 

7

 

FAULT FINDING 

 

CAUTION:

 This section provides general details for diagnosing possible faults that may occur 

during normal operation. Some of the remedial actions can only be carried out by qualified 
personnel. Do not attempt to carry out any action if it involves inspecting / replacing an 
electrical / mechanical component without first contacting AmeriWater for advice. Please be 

aware that the unit / system may still be under pressure and contain water at scalding 
temperature under certain fault conditions. When investigating any alarm, take appropriate 

precautions to prevent possible injury. NEVER attempt to dismantle the unit under these 
conditions. Always contact AmeriWater for advice. 
 

7.1

 

Fault Finding Chart for Grundfos® CME Pump 

 

Fault 

Cause 

Remedy 

The pump does not start. 

Insufficient water. 

Check water supply / suction 
pipe. 

Overheating due to excessive 

liquid temperature. 

Supply cooler liquid to pump. 

Overheating due to seized-up 
/ choked-up pump. 

Remove inlet and outlet piping 
and check for blockages.  

Too low / high supply voltage. 

Check the supply voltage and 
correct the fault, if possible. 

No electric supply. 

Connect the electric supply. 

No water consumption. 

Open a tap. Check that the 
height between the top point 
of the discharge pipe and the 

pump does not exceed fifty 
feet. 

Pump is in alarm condition. 

Reset the pump by means of 

the appropriate button (refer 
to Section 5.1). 

The pump does not stop. 

Existing pipework is leaking / 
defective. 

Repair the pipework. 

Nonreturn valve is blocked / 

missing. 

Clean the valve or fit a new 

nonreturn valve. 

The pump cuts out during 

operation. 

Dry running. 

Check the water supply / 
suction pipe. 

Overheating due to excessive 

liquid temperature. 

Supply cooler liquid to pump. 

Overheating caused by high 

ambient temperature, 
overloaded motor, and / or 
seized-up motor / pump. 

Check current draw on motor. 

Check for binding of pump. 
Check adequate inlet water 
supply.  

Too low supply voltage. 

Check the supply voltage and 
correct the fault, if possible. 

The pump starts and stops too 

frequently. 

Leakage in suction pipe or air 

in water. 

Check the water and the 

supply/suction pipe. 

The pump gives electric shocks. 

Defective ground connection. 

Connect the ground 
connection to the pump in 

accordance with local 
regulations. 

 

Содержание 00HC-4090

Страница 1: ...3345 Stop 8 Rd Dayton OH 45414 800 535 5585 www ameriwater com 98 0123 Rev E Manufactured With Pride in the USA Operation Maintenance Manual Laboratory Storage Tank...

Страница 2: ......

Страница 3: ...t Pump Program 14 6 DISINFECTION 15 7 FAULT FINDING 16 7 1 Fault Finding Chart for Grundfos CME Pump 16 7 2 Alarms and Events 17 7 2 1 Grundfos CME Pump Alarms 17 8 REMINDER FOR ADJUSTING THE SET POIN...

Страница 4: ...TABLE OF CONTENTS LAB STORAGE TANKS 2 98 0123 Rev E 12 4 Resistivity Controller Replacement 28 13 WARRANTY 30 CALIFORNIA PROPOSITION 65 31...

Страница 5: ...k This will continuously spray down the top of the tank with purified water to minimize bacteria growth During disinfection the spray nozzle allows disinfectant to reach all parts of the tank for fast...

Страница 6: ...Depth ins 00HC 4090 62 75 12 33 25 37 00HC 4092 70 12 44 75 40 6 1 3 Performance Models of Float Switches Tank Volume Rated Pump Performance 00HC 4090 3 55 4GPM 55PSI 00HC 4092 3 100 4GPM 55PSI Flows...

Страница 7: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 5 98 0123 Rev E 2 COMPONENT IDENTIFICATION...

Страница 8: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 6 98 0123 Rev E...

Страница 9: ...COMPONENT IDENTIFICATION LAB STORAGE TANKS 7 98 0123 Rev E 2 1 Flow Schematic...

Страница 10: ...adapters have been provided in 1 2 3 4 variants as well as a standard Silex connection 5 Connect the return from the DI process to the tee on the inlet of the UV Light this is 3 4 FPT hose barb adapte...

Страница 11: ...to enter the menu 4 Use the key to select Limit Exceeded Function Press the OK key to enter the menu 5 Use the OK key to enter the Measured menu Scroll up to Not Active and use the OK key to disable...

Страница 12: ...er setting the shutoff limit navigate to Limit 1 Exceeded Limit and increase the shut off pressure in one PSI increments until the pump functions as intended 15 Open the discharge valve and return the...

Страница 13: ...CME pumps provided from AmeriWater have been factory set to control mode Controlled see paragraph below and have been programmed to operate on a constant curve at the rated flow mentioned previously...

Страница 14: ...type When you try to establish radio communication between the pump and Grundfos GO or another pump the green indicator light in Grundfos Eye flashes A note also appears in the pump display stating t...

Страница 15: ...OPERATION LAB STORAGE TANKS 13 98 0123 Rev E Figure 3 Grundfos Eye Indicators...

Страница 16: ...OPERATION LAB STORAGE TANKS 14 98 0123 Rev E 5 2 Default Pump Program...

Страница 17: ...short disinfection jumper hose between the filter outlet and return from the loop It will be necessary to loosen the worm gear clamps during installation and removal to these connections Ensure clamp...

Страница 18: ...k for blockages Too low high supply voltage Check the supply voltage and correct the fault if possible No electric supply Connect the electric supply No water consumption Open a tap Check that the hei...

Страница 19: ...further information 7 2 1 Grundfos CME Pump Alarms As mentioned in Section 5 1 1 the alarm indicator light will be shown as well as the Status tab in the Home menu of applicable models The alarm condi...

Страница 20: ...nd ADJUST to go to the next lowest digit 6 Continue these sequences until the desired LO set point value is entered 7 Press the ADJUST button HI will be displayed momentarily followed by the current h...

Страница 21: ...he set points The relay acts simply as a switch When the water quality is above the set point Green LED the relay is in a de energized state and there is a completed circuit between the COM and NC ter...

Страница 22: ...ity Meter It is recommended to verify the accuracy of the resistivity meter annually 9 1 UV Lamp Replacement The UV lamp must be replaced after 9000 hours of operation or annually to ensure adequate d...

Страница 23: ...ainst lamp connector base together until an audible click is heard Re pressurize the system to check for leaks Close the sample port on the filter housing and turn the water source back on Replace the...

Страница 24: ...ely or it is scratched or cracked then replace the sleeve Reinstall the quartz sleeve in the chamber allowing the sleeve to protrude an equal distance at both ends of the chamber Slide supplied O ring...

Страница 25: ...is constructed from quartz which is extremely fragile Use caution when handling the sensor to ensure that you do not chip or break this quartz window Prerequisites Remove and clean the quartz sleeve...

Страница 26: ...calibration can be performed as follows 1 Open the access door to the electrical enclosure and remove the 4 screws on the rear of the resistivity meter 2 Remove the cover and locate the calibration tr...

Страница 27: ...t fully seated Ensure that the lamp connector is fully seated Verify locking clip is in place Lamp Failure Error on UV Controller Lamp is not providing signal to the controller Verify engagement of th...

Страница 28: ...REPLACEMENT PARTS LAB STORAGE TANKS 26 98 0123 Rev E 11 REPLACEMENT PARTS...

Страница 29: ...ater to drain 4 Detach the union from the pump inlet 5 Remove the fittings from the pump for re use on the replacement pump 6 Remove all packing material from the replacement pump and place on the bas...

Страница 30: ...the power source 12 Close the sample port on the post filter open all valves to the loop and return water to the device 13 Disinfect the system per the instructions in section 6 12 4 Resistivity Cont...

Страница 31: ...s into the terminal block in the following order White to terminal 7 Black to terminal 8 Shield to terminal 9 Red to terminal 10 Green to terminal 11 12 Replace the rear access panel and close the ele...

Страница 32: ...rranty service notice must be given to the manufacturer within 30 days of the discovery of the defect There are no warranties on the AmeriWater system beyond those specifically described above All imp...

Страница 33: ...that are known to the State of California to cause cancer birth defects or other reproductive harm One such chemical is Vinyl Chloride a compound used to produce Polyvinyl Chloride PVC The AmeriWater...

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