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Americana Outdoors, Inc.

3

Illini Installation Guide

 

CORRECT

 

TOO LOOSE

 

TOO TIGHT

 

 Installation Notes and Tips  

(continued)

 

• 

Avoid over

-

driving, under

-

driving, or driving at an angle to properly install fasteners. Over

-

driven 

fasteners can depress the material and allow water to collect around the fastener, which will corrode 
the surface finish. Under

-

driven fasteners can cause leaks and may back out over time.

 

 
 
 

 

• 

The center

-

to

-

center spacing of the roof panel locks must be maintained as the panels are installed.

 

If this is not done, problems may not show up until towards the end of the installation when parts may 
appear to be cut too short or too long. If this happens, check each roof panel spacing and re

-

set if 

necessary.

 

• 

We strongly recommend using a high grade sealant, such as our 100% silicone caulk and sealant. 
Caulking should be applied uniformly and without skips. A poor caulking job can cause leaks.

 

Note: 

These are basic installation guidelines for our standard load units and may not be suitable to your 

specific installation. It is important to follow all local and national building codes when installing any 
exterior improvement product. If you have questions regarding the proper installation of any Americana 
product, please call us toll free at 1

-

888

-

442

-

2928 and ask for assistance. Hours are 8:00am 

-

 5:00pm 

Central Standard Time, Monday 

-

 Friday.

 

 

Refer to the provided manufacturer

s drawing for details and special notes.

 

 

Americana will not be responsible for delays or lost installation time due to failure to follow all instructions.

 

 

Care and Maintenance

 

Every 12 months your shade structure should be inspected and maintained by:

 

• 

Tightening loose nuts and bolts at all connections.

 

• 

Repairing damage to the finish to prevent corrosion.

 

• 

Replacing lost or damaged fasteners, brackets, and other parts.

 

• 

Replacing brittle or cracked sealer to prevent leaks.

 

• 

Removing obstructions and miscellaneous build

-

up from gutters, eaves, and downspouts.

 

Содержание ILLINI

Страница 1: ...nt scratching of painted materials place on a tarp or other protective material Prepare surrounding area Remove any obstructions around shelter location Shelter installation should be scheduled after all concrete and masonry work in the surrounding area is completed Assistance is required during entire assembly CAUTION Proper site preparation is required Standard shade structure design does not in...

Страница 2: ...und the base plate and anchor bolts DO NOT attempt to assemble on a day with strong winds Have assistance nearby to lift and secure parts in place As is common in the erection of all types of metal structures due to job site conditions unlevel slabs footings etc slight modifications such as reaming of some holes or drilling new holes may become necessary and must be done on the job site Predrillin...

Страница 3: ...oor caulking job can cause leaks Note These are basic installation guidelines for our standard load units and may not be suitable to your specific installation It is important to follow all local and national building codes when installing any exterior improvement product If you have questions regarding the proper installation of any Americana product please call us toll free at 1 888 442 2928 and...

Страница 4: ... Roof Panel W Style Aluminum Part Code 10307 Galvalume Part Code 30106 H Corner Cap Part Code 60820 J K Scupper Part Code 90241 L Steel Edge Beam C Steel Post A Steel Ridge Beam D Parts List NOTE Length and quantity of parts will vary based on the size of the shelter Cover Plate I Gutter Part Code 11120 G Peak Cap Part Code 60055 ...

Страница 5: ...rdware List Screws shown actual size NOTE Bolt diameter and length determined by factors such as loading requirements plate thicknesses etc Always check the provided manufacturer s drawing for bolt specifications required at each connection point 5 8 Hex Bolt Length Varies FF 5 8 Hex Nut Part Code 20531 GG OPTIONAL Parts Gutter Splice Part Code 60501 N Steel Purlin M 18 Wide Standing Seam Panel Pa...

Страница 6: ...bolt nut DO NOT completely tighten bolts at this time This will help when installing other components Repeat for all remaining posts A STEP 2 Position rafter B over posts A If rafter includes purlin stubs these must be on the outside of the shelter Attach rafter B to posts A using 4 1 2 hex bolts CC and 1 2 hex nuts DD at each connection NOTE If noted on drawings 5 8 hex bolts FF and 5 8 hex nuts ...

Страница 7: ...and 1 2 hex nuts DD Repeat for remaining edge beam CC OPTIONAL Upper Purlin Assembly Depending on size and loading requirements your shelter may require additional purlins M Attach upper purlin M to rafters B using 1 2 hex bolts CC and 1 2 hex nuts DD If the holes in the mounting plates are slotted 1 2 washers EE must also be used 3 ...

Страница 8: ...rs B Attach using 1 2 hex bolts CC and 1 2 hex nuts DD STEP 5 Once the steel frame is completed tighten all bolts and nuts at each connection Position cover plate I over the access hole at the bottom of post A Attach the cover plate to the post using 6 12 x 1 1 4 screws BB Repeat for all posts A 4 5 ...

Страница 9: ...ver edge beam C and in ridge cap E The side of the roof panel should be flush with the end of ridge cap E and overhang edge beam C a minimum of 4 Attach roof panel H to edge beam C and purlins M using 12 x 1 1 4 screws at 8 on center Attach the top end of the roof panel to ridge cap E using 8 x 1 2 screws AA at 8 on center NOTE Depending on loading requirements your shelter may require 2 screws BB...

Страница 10: ... 7 Repeat to install all remaining roof panels H NOTE To achieve best roof panel installation it is very important to hold the 24 center to center spacing of the roof panel locks at the top and bottom of the panels STEP 9 Position gutter G over the bottom end of roof panels H with an equal amount of overhang on both ends Attach the bottom and top lips of gutter G to roof panels H using 8 x 1 2 scr...

Страница 11: ...l to ridge cap E using 3 8 x 1 2 screws AA per panel STEP S2 Position the next roof panel O over the lock of the panel already installed and snap the locks together Slide the panel into ridge cap E until the bottom end is flush with the previous panel Attach the panel to purlin M and ridge cap E as shown in Step S1 Repeat until all roof panels O are installed NOTE To achieve best roof panel instal...

Страница 12: ...nsert an equal amount of the splice into the ends of the gutters G Attach gutter G to gutter splice N using 4 8 x 1 2 screws AA STEP 10 Position projection fascia F over either end of the roof so that the straight cut end is flush with the front of gutter G The angle cut end should be approximately centered with ridge cap E Attach projection fascia F to roof panels H using 8 x 1 2 screws AA at 8 o...

Страница 13: ...shelter Attach using 4 8 x 1 2 screws AA Also place a screw through the top lip of projection fascia F into the top lip of gutter G Repeat to install all remaining corner caps J STEP 12 Position peak cap K over projection fascia F at either end of the shelter Attach using 4 8 x 1 2 screws AA Repeat to install remaining peak cap K 11 12 ...

Страница 14: ...small holes in a rectangular pattern no bigger than 2 x 3 Apply a generous bead of caulk around the top flange of scupper L Attach the scupper to gutter G using 2 8 x 1 2 screws AA Repeat for any remaining scuppers L 13 ASSEMBLY COMPLETED Touch up paint has been supplied with the shelter to cover minor scratches or bolt and screw heads Use a template to achieve a good finish and minimize over spra...

Страница 15: ...tly match the colors of original parts and replacement parts Americana will not provide or pay for the installation of such replacement parts Americana shall not be responsible for weather related failures damages due to faulty installation misuse or abuse of the product or for consequential damages including personal injuries or property damages There are no warranties express or implied which ex...

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