American Sportworks 7151 Скачать руководство пользователя страница 6

15516R1                                              7151 OWNERS MANUAL / ILLUSTRATED PARTS LIST

operation

SECTION 2

A.  Operation controls

Do not attempt to start or operate the engine until completely familiar with the location and use of each 
control necessary to operate this vehicle.  The operator must know how to stop this machine before 
starting and driving it.

Every time, prior to starting the engine, check the throttle assembly to ensure that when the pedal is 
pushed all the way forward the assembly is working smoothly and returns to idle when released.  Do 
not operate this unit if pedal or engine throttle linkage fail to return to the idle position.  If unable to 
correct the problem through lubrication, adjustment or replacement of worn parts, contact your dealer 
for assistance.

WARNING

!

WARNING

!

B.  Throttle

The right foot pedal is the throttle and controls the speed of the kart.  As the engine speed increases above idle, the driver pulley automatically engages 

the drive belt and moves the vehicle forward.  To disengage the driver pulley at any time, allow the throttle to return to the idle position.

C.  Brake

The brake is controlled by the left foot pedal (See Figure below).  Applying pressure to the pedal draws the brake pads against the brake disc at the rear 

axle and slows or stops the kart.  The locking lever can be applied to act as a park brake and should remain applied during starting and engine warming 

(choke cycle).  See I. Park Brake for more instruction.

D.  Fuel Valve 

(see fig. D1)

The manual valve is mounted to the bottom of the fuel tank and provides the added feature of a “reserve” 

position which provides access to a reserve fuel supply allowing additional driving range to get to a fuel 

filling station should the main fuel supply be used completely. 

NOTE: Turn fuel valve to OFF position during transport

 

E.  Engine Starting 

(see fig. E1)

For parental control and added security, this unit is equipped with a keyed ignition switch. 

To start the unit, ensure both Engine Stop Switches are in the RUN position. 

(NOTE: Your 

Fun-Kart is equipped with (2) engine stop switches, one located on the dash and 
one located on the swing arm. BOTH switches must be in the “RUN” position for the 
engine to start.) 

Place the unit in the NEUTRAL gear.  Fasten seatbelt and place one foot 

on the brake pedal.  Pump the throttle pedal several times to ensure that the pedal operates 

and returns smoothly.  Apply choke by pulling out and holding the choke cable located under 

the driver’s seat. Turn ignition key fully clockwise and hold to start the engine. (Caution: 

Do not let the engine turn over for more than 5 seconds at a time as this may cause starter 

damage). Once the engine starts, allow the key to return to the run position. Adjust the 

choke by pushing it in slowly.  If the engine starts to run rough, pull the choke control out 

slightly and then continue to push the choke control in after the engine can accept small 

applications of the gas pedal.  Continue this process until the choke control is pushed all 

the way in (fully “OFF”).  This may require a period of several seconds to several minutes, 

depending on the air temperature. Before driving this vehicle, test that the ignition switch will 

turn off the engine. With the engine running, turn the ignition key counter-clockwise to the 

“OFF” position to shut down the engine. 

F.  Engine Stop Switch 

(see fig. F1)

Before driving this vehicle, test each Engine Stop Switch to ensure that it is operating properly.  With the engine running, 

switch the Engine Stop Switch to the STOP position to shut down the engine. (The STOP position may be identified on the 

switch by the word “STOP”, the word “OFF”, or the symbol “O”.) Repeat the process for the other Engine Stop Switch. With 

the engine running, turn the ignition key to the “OFF” position to shut down the engine. 

DASH MOUNTED

ENGINE STOP

SWITCH

SWINGARM MOUNTED

ENGINE STOP

SWITCH

OUT=RUN    IN=STOP

= RUN        = STOP

KART OPERATION

2

ON

OFF

RESERVE

fuel valve in

“OFF” position

fig. D1

fig. E1

fig. F1

Содержание 7151

Страница 1: ...USE ON RENTAL TRACKS OR RACING BEFORE OPERATING THIS VEHICLE THE OWNER AND EACH OPERATOR MUST UNDERSTAND THIS VEHICLE WAS NOT DESIGNED OR MANUFACTURED TO MEET SPECIFICATIONS FOR USE ON PUBLIC ROADS STREETS HIGHWAYS AND THOROUGHFARES THE OWNER AND EACH OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER ASSEMBLY AND SAFE OPERATION AS WELL AS THE INSTRUCTIONS CONCERNING THE ENGINE AND ...

Страница 2: ...ited States Environmental Protection Agency for the periods specified above I Coverage Warranty defects shall be remedied during customary business hours at any authorized Geason Powersports dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency Any part or parts replaced under this war...

Страница 3: ...the vehicle left ASW improper maintenance improper use of the vehicle including but not limited to racing jumping stunt driving or any other uses prohibited by the Operator s Manual Additionally this warranty does not cover component failure or damage to vehicles which are leased or rented or vehicles which are used at a concession track Specific Exclusions This limited warranty does not apply to ...

Страница 4: ...ns 7 SECTION 4 MAINTENANCE Wheel Replacement 8 Front Wheel Alignment 8 Optional Speed Reducer installation 8 Specifications and Electrical Schematic 9 SECTION 5 ILLUSTRATED PARTS LIST Cylinder Head Assembly 10 Cylinder 11 Engine Crankcase 12 Transmission 13 CVT Cover 14 Outer Crankcase Assembly 15 Piston Crank Connecting Rod 16 Camshaft Assembly 17 Oil Pump Assembly 18 Driven Pulley Clutch 19 Engi...

Страница 5: ...the vehicle or go to www amsportworks com Emissions Warranty For a detailed description of the emissions warranty for your vehicle refer to the Emissions Warranty section of the Owners Manual Parts Guide as supplied with the vehicle or go to www amsportworks com Cell Phone Use The use of Mobile Communications Equipment has become increasingly important and prevalent in both personal and business a...

Страница 6: ...s unit is equipped with a keyed ignition switch To start the unit ensure both Engine Stop Switches are in the RUN position NOTE Your Fun Kart is equipped with 2 engine stop switches one located on the dash and one located on the swing arm BOTH switches must be in the RUN position for the engine to start Place the unit in the NEUTRAL gear Fasten seatbelt and place one foot on the brake pedal Pump t...

Страница 7: ...ckle until it is securely attached Final adjustments should be made with the plastic tension stop such that the belt is against the shoulder and chest with no excess slack K Steering Adjustment see fig K1 This kart is equipped with an adjustable tilt steering feature To adjust loosen the adjusting knob A until the steering column can move up and down Select the appropriate setting and re tighten t...

Страница 8: ...plying pressure to the brake pedal and latching the locking lever over the latch pin operation SECTION 2 Rear View Mirror Cargo Rack Fuel Tank Fuel Valve Air Filter Speedometer Manual Choke Shifter Steering Wheel KART FEATURES AND LOCATIONS 4 fig L1 NEVER use E 15 or E 85 fuel or blends with Ethanol content in excess of 10 Ethanol blends in excess of 10 will cause damage to the engine and void man...

Страница 9: ...The oil should be emptied into suitable container for recycling c Remove and clean the oil screen d With the oil completely drained replace the drain plug and tighten securely e Place the kart back onto a flat surface to level the engine and Re fill the crankcase with 30oz of SAE 10W40 motor oil f Check the oil level using the dipstick attached to the oil plug cap Be sure to check the oil level be...

Страница 10: ... to the Service Manual available on our website at www amsportworks com for purchase from your Dealer or by calling ASW s customer service E Cleaning Instructions Keep your kart clean by using a clean rag and a mild detergent and water solution Wipe off all dirt and oil from around the controls Wipe off any spilled fuel and oil Keep the engine clean and clear of foreign objects especially those ar...

Страница 11: ...d Shift the lever to the R position and check the control disc to ensure that it has rotated full towards the rear of the kart e Loosen adjustment nuts 3 and 4 pulling the cable housing to draw the 2 control cable tight f Re tighten nuts 3 and 4 when the cable is properly tensioned J Storage Instruction If you plan to store and not operate your kart for a period in excess of 30 days or at the end ...

Страница 12: ...eater than Dimension B To make adjustments a Loosen the lock nuts on both sides of Front Tie Rods b Ensure the steering wheel is centered and adjust Dimension B by equally rotating the tie rods in or out with a 12mm wrench c After adjusting to the desired length tighten the lock nut against the rod end d Recheck the dimensions for proper alignment D Optional Speed Reduction Installation see fig D1...

Страница 13: ...ive CVT Automatic with Reverse CHAIN SIZE 50 5 8 Pitch TIRES WHEELS Front 17 x 7 8 15 p s i Rear 18 x 9 5 8 15 p s i ADVANCED GEOMETRY SUSPENSION Front Double A Arm with Adjustable Coil Over Damped Shocks Rear Swing Arm with Adjustable Coil Over Damped Shocks STEERING Type Rack and Pinion FRAME Type Heavy Gauge Jig Welded 1 25 Main Frame Rear Axle 1 25 Hardened Alloy Steel Finish Baked Powder Coat...

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