American Energy Systems MAGNUM COUNTRYSIDE 3500L Скачать руководство пользователя страница 26

 

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CIRCUIT BOARD FUNCTIONS 

Startup 

When the circuit board is energized (unit plugged in) there is a 15 second purging of the auger tube to 
allow fuel to enter the firepot.  To initiate the startup, turn the heat setting knob to the number 3 setting.  If 
the unit is started on the 1 or 2 settings the firebox temperature may not raise fast enough for the low limit 
sensor to engage.  When the heat setting knob is turned on, the draft blower starts but the auger feed does 
not start feeding fuel until after 3 minutes. 
 
The fuel stirrer can be turned on at this time and run for a couple of turns to stir the fuel. After the fuel is 
lit, the fuel stirrer can be left on the number 1 setting.   Corn may require a higher setting if the moisture 
content is high or if the corn has high starch content.  Wood pellets may require a higher setting if the ash 
content is high or if you are running the unit on the high setting. 
 

New feature if fuel stirrer control is left in the off position more then 10 minutes it will 
automatically shut the stove down. 

 

NOTE:

 Make sure that the wall thermostat is turned up so that the unit will start on the number 3 setting. 

 
If the fire is not hot enough to engage the low limit sensor, (within 20 minutes) the circuit board will cycle 
through the shut down mode and the unit will shut down.  The green indicator light will blink rapidly to 
show that the unit is not operating properly.  To restart the system, simply turn the heat-setting knob to the 
off position and turn back on to the number 3 setting. 
 
Once the unit is operating at the proper temperature (usually 10-15 minutes), select the heat setting that 
you want, adjust the manual draft adjustment knob so that the fuel is app. ½ inch thick in the bottom of 
the firepot.  

(There should be a nice bed of red coals in the bottom of the firepot). 

 
The number 3 heat setting is best for corn and the number 4 heat setting is best for wood pellets for a high 
fire burn.  The high heat setting should only be used if the home is over 2500 square feet or the weather is 
extremely cold.  The high heat setting is intended for use with wood pellets and the highest heat setting 
for corn would be the number 4 setting.  
 
The unit is not designed to be operated for long periods of time on the highest setting.  Optimum 
efficiency is achieved by using lower settings.  It is also recommended that the unit not be run for 
extended periods of time on the number 1 setting.  The draft blower and venting will fill up with fly ash 
after a long period of time.  Once a day pull the manual draft knob out all the way and turn the unit up on 
high.  Run it this way for a few minutes to clear the venting and draft blower.  It is good to run the unit on 
one of the higher settings at least once a week to clear the system and eliminate the buildup of fly-ash. 
 

Shutdown 

To shut the unit down simply turn the heat setting knob to the off position and the system will enter the 
shut down mode.  

The fuel stirrer, room fan and exhaust blower

 will continue to operate until the low 

limit safety sensor tells it that the fire is out and the firepot has gone through its cleaning cycle.  After this 
time the fuel stirrer will shut off.  When this happens the fuel auger will go into the purging cycle and 
auger a small amount of fuel out of the auger into the firepot.  Then the entire system shuts down. 
 

Before starting up the MagnuM Countryside Biomass Corn/Wood Pellet unit again, it is important to 
remember to shut off the fuel stirrer so that the fire can be started properly.  It will also ensure that the 
fuel stirrer will not start with someone having his or her hand in the firepot area. 

 
 

Содержание MAGNUM COUNTRYSIDE 3500L

Страница 1: ...st be followed Consult with a venting professional 9 Ashes must be disposed of in a metal container with a tight fitting lid 9 All minimum clearances to combustibles must be followed 9 The Countryside Biomass Corn Pellet Stove is tested for operation with 14 or less moisture corn or with wood pellets with an ash content of no more than 3 It is recommended that Corn with 11 12 moisture or wood pell...

Страница 2: ...ION GENERAL INSTRUCTIONS 15 INSTALLATION CONFIGURATIONS 16 ALCOVE INSTALLATION REQUIREMENTS 17 FREESTANDING STOVE INSTALLATION CONFIGURATIONS 18 20 FIREPLACE INSERT INSTALLATION CONFIGURATIONS 21 22 GLASS MAINTENANCE 23 STOVE CONTROLS 24 LIGHTING INSTRUCTIONS 25 CIRCUIT BOARD FUNCTIONS 26 SETTING THE DRAFT 27 MAINTENANCE INSTRUCTIONS 27 30 AUTOMATIC SAFETY FEATURES 31 HOPPER AUGER SAFETY SWITCH LO...

Страница 3: ...e the mixture and corn with high starch content will require more The easiest way to tell if the mixture is right is after a day of burning look at the Fuel Stirrer in the Firepot and if there is any buildup of clinker on the fingers you need to increase the mixture If there is excessive white powder in the firepot you can decrease the mixture Using the Clean Burn additive will reduce maintenance ...

Страница 4: ...nergy self sufficient GOOD LUCK 4 SPECIFICATIONS American Energy Systems Inc manufacturer of the Magnum Countryside Biomass Corn Wood Pellet Appliances reserves the right to alter its products their specifications and or price without notice Safety tested and EPA exemption tested by Omni Test Laboratories Inc to UL 1482 CAN ULC S627 ULC S628 APFI requirements Oregon administrative rules 814 23 900...

Страница 5: ...ood quality air in the home caused by negative pressure If you have done any remodeling or if this is a newer home it is a very real possibility that this is happening Most basements have negative pressure even if you feel that your home is drafty This is called the stack or chimney effect This is the number one cause of a unit not performing properly If there is a black coating of soot coming int...

Страница 6: ... will void the warranty and no service warranty will be allowed The MagnuM Countryside will burn high ash content fuels but will require additional maintenance cleaning 9 A working smoke detector must be installed in the same room as this product 9 Flammable or explosive liquids such as gasoline naphtha or engine oil must NEVER be used in or around this stove These liquids must be stored well away...

Страница 7: ...s moisture Test the moisture content periodically to maintain the proper dryness Check your Corn for foreign objects Your stove warranty will not cover damage done to your stove due to foreign objects in the fuel supply 9 Do not carry your corn supply over into the next heating season if possible unless properly stored If you carry over your corn supply make sure to check the corn for proper moist...

Страница 8: ... out after every 6 7 bags to eliminate buildup of sawdust More often if the pellets are poor quality If sawdust is a problem you will have to screen each bag of fuel for a consistent feed Inside of hopper 9 Wood pellets vary from supplier to supplier in ash content from less than 1 to 3 or more Low ash content pellets will allow you to burn the stove longer between cleanings Only wood pellets manu...

Страница 9: ...It is best to attach the legs on one side first and then lift the unit up level to attach the other side You can also attach the legs on the back two corners first and then the front Place the nut on the bolt that is located on the base of the unit and attach the leg to the bolt Swing the leg so that the foot of the leg is parallel with the 45 deg angle of the front of the unit Align the back leg ...

Страница 10: ... of the unit the B clearance is 1 C clearance is for a vertical vent install 10 A B C D E E A 1 B 7 or 1 if straight out the wall install C 3 if tee install D 3 E 1 Residential Mobile Home Residential Mobile Home Horizontal Vertical Vertical Installation Corner Installation 28 6 min HEARTH PROTECTION The side and top clearance are to be used when installing the CountrySide into an alcove as shown ...

Страница 11: ...610mm The exhaust gases are not hot enough to ignite grass plants or shrubs located in the vicinity of the termination The grade surface must not be a lawn Distance from bottom of termination and public walkway is 7ft 2 1m minimum 9 Distance to combustible materials 2 ft 610 mm This includes adjacent building fences protruding parts of the structure roof overhang plants and shrubs etc 9 It is reco...

Страница 12: ...ent Pipe Length Horizontal Straight Pipe Actual Length in ft x 1 0 Horizontal Pipe 1 x 2 1 3 ft Vertical Straight Pipe Actual Length in ft x 0 5 Vertical Pipe 0 5 x 8 4 ft 900 Elbow or Tee 5 0 feet 90 Degree Tee 2 x 5 10 ft 450 Elbow 3 0 feet 45 Degree Tee 1 x 3 3 ft 20 ft TOTAL NOTE These are guidelines only Proper venting is accomplished by design and common sense In most installations 3 inch di...

Страница 13: ... to the home so that the MagnuM Countryside appliance does not become the fresh air source 4 Only non combustible pipe 3 inches in diameter is approved to use for outside air connections straight or flexible PVC pipe is NOT approved and should NEVER be used 5 If the air inlet is connected to the outside it MUST be terminated with a vertical 90 degree bend down or with a wind hood Failure to do so ...

Страница 14: ...ustibles as per local building codes fire codes and the safety listing tag on the inside hopper lid An outside air source must be connected to the stove and can be brought in through the sidewall or vented crawl space Flexible or rigid pipe should be used and will connect to the adaptor on the back of the stove See air inlet location under the CLEARANCE section of this manual Place the stove where...

Страница 15: ...per the pipe manufacturer s instructions Connect the pipe and lock the joints as directed by the pipe manufacturer and secure the vent pipe to the flue collar on the back of the stove Add a small bead of RTV high temperature silicone around the outside edge of the flue collar prior to securing the vent pipe Drill and attach the vent pipe to the flue collar with sheet metal screws Alternate preferr...

Страница 16: ...IREMENTS IN ADDITION TO THE STANDARD INSTALLATION INSTRUCTION THE FOLLOWING REQUIREMENTS ARE MANDATORY FOR INSTALLATION IN A MOBILE HOME WARNING DO NOT INSTALL IN SLEEPING ROOM 1 Stove must be permanently bolted to the floor 2 Stove must have permanent outside air source 3 Stove must be permanently electrically ground to the steel chassis of the mobile home 4 All vertical chimney vent must have wa...

Страница 17: ...and the listed side clearances are a minimum of 1 inch The 14 clearance is only needed for opening the back lid If the front lid protrudes out of the opening a 1 clearance is all that is required ALCOVE THROUGH THE WALL INSTALLATION REQUIREMENTS The stove is approved for horizontal exhaust however we recommend that the exhaust goes vertically for five feet or above the eave of the house This will ...

Страница 18: ... must be used in mobile home installation 4 Push stove with pipe attached towards wall Pipe D will go through the wall thimble F Be careful not to dislodge the thimble Position stove not closer than 1 to the wall 5 NOTE Make sure that you leave enough clearance between the wall and the back of the unit so that when you open the hopper lid it will not hit pictures on the back wall It is recommended...

Страница 19: ...Locate so that exhaust does not interfere with fresh air Storm Collar Required Required 19 ...

Страница 20: ...ion is not recommended in cold climates unless closed in and insulated Required Required WARNING Unless the venting is enclosed and insulated this installation will cause poor venting and serious creosote buildup in cold climate areas 20 ...

Страница 21: ...nsert and the top front hopper lid to fill the hopper with fuel CAUTION 21 There are serious consequences for using makeshift compromises during installation Always use proper listed materials Do not cut corners Serious complications and possible safety risks may occur Always use a certified installer NOTE The circulation air inlet fins must be inside the room Do not put the shroud in front of the...

Страница 22: ...ent cleaning This will have to be done after pushing unit into place Be sure to route the stove plug in cord through the shroud before pushing the unit into place PERIODIC MAINTENANCE At least once a year the chimney and smoke chamber must be inspected and cleaned The fireplace insert will have to be removed for the purpose of inspecting the fireplace insert and the chimney The buildup of fly ash ...

Страница 23: ...he glass is not sitting on top of any obstruction The glass will break when tightening the screws if the glass is on the gasket Hold the glass toward the top of the door glass channel when tightening WARNING Do no operate unit with broken glass Do not substitute original factory glass You must use only factory authorized glass 11 16 CLEANING THE GLASS When the fire is first started it will produce...

Страница 24: ...down through the holes on the inside of the unit using the scraper tool Make sure to push the slides all the way in when done Pedestal Ash Pan 3500P 3500L models Turn 2 knobs counter clockwise to open ash pan door pull out ash pan be sure to wear gloves and empty into a metal sealed container Make sure that the ash pan area is clean before putting the ash pan back into place Close ash pan door and...

Страница 25: ...M Countryside wood pellets make an excellent source of starter fuel Corn takes too much starter gel to get lit and up to temperature DO NOT START THE FIRE WITH CORN 9 Three minutes after the heat setting knob is turned to the number 3 setting the fuel will start to feed into the firepot If the firepot begins to fill up with unburned fuel open the manual draft knob a little to burn up the excess fu...

Страница 26: ...ck in the bottom of the firepot There should be a nice bed of red coals in the bottom of the firepot The number 3 heat setting is best for corn and the number 4 heat setting is best for wood pellets for a high fire burn The high heat setting should only be used if the home is over 2500 square feet or the weather is extremely cold The high heat setting is intended for use with wood pellets and the ...

Страница 27: ...and check the flame again If the status of the flame has not changed move the damper another 1 8 until you get a clean dancing flame If moving the damper does not change the fire you might have negative pressure in the home 9 The base of the flame should be blue in color and the top of the flame should be yellow 9 If the flame does not have enough draft fuel will build up in the firepot and eventu...

Страница 28: ...ve corn moisture and they do not indicate a problem with the stove AES highly recommends an additive called Clean Burn be added to your corn to eliminate these clinkers Contact your local MagnuM Countryside dealer for availability and cost 9 Open the stove doors and wipe the inside of the glass with a damp cloth as needed SPECIAL CLEANING OPERATIONAL INSTRUCTIONS WITH UNIT SHUT DOWN 3500P 3500L Mo...

Страница 29: ...e the fly ash from the clean out chambers toward the front of the burn chamber Remove the fly ash from the burn chamber and replace the clean out chamber doors 9 Remove the ash pan and dump the ash into a metal container 9 Remove the firepot by stopping the fuel stirrer in the upright position slide the collar off of the fuel stirrer coupler shaft and pull up and out on the firepot Using the clean...

Страница 30: ...ill not have to take the chimney sections apart 9 While you are doing the weekly cleaning have the unit set on high and the draft knob all the way out This will help draw the fly ash to the back of the stove Remember the unit is not burning After cleaning push the draft knob back into the stop collar REMEMBER A clean unit burns efficiently and will remain trouble free 9 While you are doing the mon...

Страница 31: ... of the unit and the moving parts Clean the glass doors and outer cabinet so that you are ready for the next heating season 31 AUTOMATIC SAFETY FEATURES WARNING These automatic safety features must not be bypassed 9 Power Outage During a power outage the stove will shut down safely It will not automatically restart when the power returns unless the exhaust is still up to temperature see Lighting I...

Страница 32: ...sed to keep the fuel from entering the switch locale When the lid is opened it cuts power to the auger motor Power is resumed when the lid is closed If the lid is left open for more than a couple of minutes the fire will go out Always have the fuel ready to load into the hopper before opening Auger Safety Switch Rod Inside of hopper Auger Safety switch ...

Страница 33: ...outed to protect them from hot surfaces Do not cross wires with circuitry on board 9 The circuit board is located on the left side of the unit Remove the hex head screw and pull circuit board towards you Lift the circuit board out of the housing Do not crimp or stretch the wires leading from circuit board pigtail Unplug the power cord before working on unit 9 Reinstall in reverse procedure Two 2 m...

Страница 34: ...e page 7 regarding fuel quality 9 Check that damper control knob is adjusted properly Pull out to increase fire burn 9 Check gasket seal around the door If the door is loose adjust the handle latch A small adjustment can be made to the door seal by adjusting the door latch rod and or the door hinges Replace the door gasket if necessary 9 Check for blockage in the air inlet tube or exhaust pipe Cle...

Страница 35: ...s of the hopper Add fuel if necessary 9 Check all operation fuses 9 Clean out auger system 9 Have your MagnuM Countryside dealer diagnose the problem and replace the parts Stove runs for 30 minutes and then shuts down Exhaust gas is not up to temperature Started on too low of Setting Must be 3 Low limit snap switch not operating correctly may be defective Wires to either the low limit snap switch ...

Страница 36: ...acuum 9 Correct negative pressure situation 9 Pull the insert away from the fireplace opening Thoroughly clean the opening and paint the inside of the opening with latex or an inexpensive spray paint to hold the finer particles of dust Buildup of soot on glass venting and heat exchangers Dirty fuel Wet Corn above 15 moisture Inadequate air supply Negative pressure in home Air wash plugged or out o...

Страница 37: ...ustion air Dirty or plugged stove or venting Poor exhaust vent configuration Negative pressure present in the home Combustion motor going out Use combustion enhancement system Adequately screen corn Dirty wet fuel will produce excessive ash Take proper steps to check corn for proper moisture and to adequately protect from the elements to not take on moisture Check damper control and check combusti...

Страница 38: ...alfunctions this disk will open and shut off the fuel feed auger When this thermostat disk malfunctions it will either shut down all stove operations stuck open or The unit will continue operating without any fire stuck closed MF3540 Fuel Stirrer gear motor connect to brown wire on harness MF3542 Exhaust draft Motor connect one wire to red wire and one to black wire on harness MF3573 6Z906 auger f...

Страница 39: ...t 1 Turning the screw clockwise decreases the fuel feed rate and counterclockwise increases the fuel feed rate 2 T number that you are on There are 10 settings that are available with 1 blink being the lowest and 10 blinks being the highest When you turn the adjustment screw to the next setting the light will blink the number that you are on and then the light will stay on Example If the setting i...

Страница 40: ...ing plate as shown If the unit needs a draft correction adjustment the bolts are loosened and the slide gate is rotated a few degrees at a time until the proper operation of the unit is achieved NOTE This adjustment must be made by a qualified MagnuM Countryside installer When rotating the slide gate be careful not to damage the gasket Re tighten the bolts and check for leaks Draft Slide Gate Exha...

Страница 41: ...35 Stainless Steel Firepot for 7500 Furnace models older Countryside models MF3535 B Stainless Steel Firepot for all Countryside models MF3536 Auger Safety Switch MF3537 Low limit Fan Safety sensor 110 deg MF3538 Hi Temp safety sensor 250 deg MF3540 Fuel Stirrer Motor all models MF3541 Room Air Fan when purchased separate from unit MF3542 Draft Blower all models when purchased separate from unit M...

Страница 42: ...3528 Ash Pan assembly J3500 model not to be used for 3500P 3502 3500L models MF3574 Ash Pan latch assembly J3500 model MF3529 Front Ash Pan cover J3500 model MF3532 Power Cord hard wired cord for older Countryside models J3500 MF3533 Fan Speed Control for models with Y1802 4 circuit board MF3534 Fuel Stirrer on off switch for models with Y1802 4 circuit board MF3539 Auger Feed Motor 3M 103 J3500 m...

Страница 43: ...epair or replace the defective part The sole duty of the Manufacturer and liability under this warranty is limited to the repair or replacement of the covered defective part The purchaser shall assume all costs related to shipping the replacement parts or return of the unit to the factory for replacement If it is determined that the defect was caused by the Manufacturer the Manufacturer will cover...

Страница 44: ...44 SERVICE RECORD DATE SERVICE OR CLEANING PERFORMED This record must be sent in when any warranty claims are made ...

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