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SENSORRAIL IIIE ADRL3TRK SERIES 

8200-0593-02, REV. A 

INSTALLATION GUIDE 

6 of 34

 

2. Install PVC Holders 

PVC holders carry copper strips that the trolley 
uses to get power and send and receive data. 
These holders lie underneath the top surface of the 
rail. 

IMPORTANT!

  

  Looking into the START END of the rail, 

notches for the PVC holder and the stop groove 
must be on the left side of the rail. See the 
figure on page 2 for these items. 

  Each PVC holder has notch running along one 

side of it. Ensure the notch is adjacent to the 
stop groove in each rail. 

Tools, Equipment, and Parts Required for 
this Operation 

  PVC Holders (one per rail section) 

  Saw to cut PVC holder 

  M6 self-tapping screw. 

Procedure 

A. For first and last rail sections only. 

Cut PVC holder.

 Cut a PVC holder in half. 

Then cut one of the halves 5cm shorter than 
the other. 

Insert half PVC holder that is 5cm shorter.

 

With the notch in the side of the PVC holder 
adjacent to the stop groove, insert the PVC 
holder into the rail until it is 5cm (2in) from 
the start end of the rail. 

Install self-tapping screw.

 Install a self-

tapping screw 5cm (2in) from the start end of 
the rail (where shown) to prevent the trolley 
from shifting the PVC holder out of the rail. 

B. For all other rail sections. 

With the notch in the side of the PVC holder 
adjacent to the stop groove, slide the PVC 
holder halfway into the rail.  

Note:

 The other half of the holder will remain 

outside the rail. This half will insert into the next 
rail section. 

3. Install Stirrups, Eyebolts, and 
Jointing Plates 

  A stirrup is required to mount each section to 

the threaded rod above. 

  Four jointing plates are required to attach it to 

the previous rail section. 

  Eyebolts are attached in pairs to the top 

grooves in the overall rail to attach “anti-sway” 
cables, as required. 

Tools, Equipment, and Parts Required for 
this Operation 

  2.5m (8.2ft) rail sections 

  Stirrup (one per rail section) 

  Eyebolts for stabilization cables (as required) 

  Jointing plate and associated hardware 

(four per rail section). 

Procedure 

A. Install stirrups.

 

Slide a stirrup along grooves in the top of the 
each rail section until it reaches the middle of 
the section. 

CAUTION:

 Pull and wiggle the stirrup 

to ensure it does not come out. If it 
does, replace the stirrup, and send the 
defective stirrup to Technical Support. 

B. Install eyebolts for anti-sway cables.

  

Thread nuts on cable eyebolts. Then slide a pair 
of eyebolt/nut assemblies into grooves in the 
top of the appropriate rail sections, and move 
them to positions determined for anti-sway 
cables during planning (see “Anti-Sway Cable 
Locations” on page 3). Tighten eyebolt
s to 
secure them in place. 

C. Prepare jointing plates (four per rail section). 

Install the two large Allen screws in the outside 
holes. Install the two smaller Allen screws in the 
inside holes. 

D. Install jointing plates. 

1.  Slide one of the four plates halfway into the 

outer grooves of each rail section, and hand-
tighten its outside screw against the rail.  

2.  Slide the remaining plates all the way into 

their grooves. Keep them loose. 

Содержание SensorRail IIIE

Страница 1: ...he customer s needs and the site s ceiling structure Program or operate the system See SensorRail IIIE User Guide 8200 0593 04 and SpeedDome Ultra and AD Matrix User Guides Service the system See Service Guide 8200 0593 03 If you need assistance Contact your certified support representative About the Product The SensorRail IIIE system enables a SpeedDome Ultra dome camera to transmit video as it m...

Страница 2: ...o 1 5m 4 9ft Dead Zones Vision Area Two 1 5m 5ft Dead Zones Two 30cm 1ft Light Reduction Sections Total Length of Rail Total Length of Rail Two 0 6m 2ft Maintenance Areas Rail End Cover 2 RF Rx Antenna RF Tx Antenna Camera Trolley Dome Camera Collector 4 Mirrored Cowling Rail Section Jointing Plate 4 per section PVC Holder w copper tracks M8 Threaded Rod Stirrup Optical Stop Label one at each end ...

Страница 3: ... be required to attach the rail to ceiling red iron Acoustic Tile Ceilings WARNING DO NOT mount the rail structure directly to an acoustic tile ceiling it cannot support the weight Instead extend threaded rods through the tile to a rigid ceiling structure capable of supporting the weight Space Requirements Allow at least 60cm 24in from the ends of the rail to vertical surfaces such as walls to ena...

Страница 4: ...s to be Purchased Separately M8 threaded rods and related hardware and ceiling connection assemblies 3 3mm 1 8in cable as needed steel galvanized 7x19 strands minimum working load limit 680kg 1500 lbs 8mm 5 16in galvanized eyebolts 317kg 700 lbs minimum working load limit U bolt clamps and wire thimbles for 3 3mm 1 8in cable 9 6mm 3 8in minimum size diameter jaw jaw turnbuckles 544kg 1200 lbs brea...

Страница 5: ...ystem to the ceiling Each rod attaches to the ceiling using one of the following methods Direct into the ceiling To red iron ceiling supports using a fast grip system such as a HILTI MF C31 8 To a suspension bar such as a HILTI MQ 41 between red iron when ceiling supports are spaced more then 2 5m 8 2ft apart The bottom of each rod attaches to a stirrup at the top of the rail section Tools Equipme...

Страница 6: ...de the rail This half will insert into the next rail section 3 Install Stirrups Eyebolts and Jointing Plates A stirrup is required to mount each section to the threaded rod above Four jointing plates are required to attach it to the previous rail section Eyebolts are attached in pairs to the top grooves in the overall rail to attach anti sway cables as required Tools Equipment and Parts Required f...

Страница 7: ...he scissor lift raise the sections until the rods just touch the holes of each stirrup 2 CAREFULLY raise sections further until the rods enter the holes in the stirrups and the top of the stirrups are butted against the nuts on the rods 3 Secure each rail section to the rod using a Nylon stop nut DO NOT tighten the nut C Level the rail sections 1 Level sections by adjusting the two center screws i...

Страница 8: ...ebolts shoulder lifting eyes smaller length threads 317kg 700 lbs minimum working load limit U bolt clamps wire thimbles for 1 8 inch cable 9 6mm 3 8in diameter jaw jaw turnbuckles 544kg 1200 lbs break strength 362kg 800 lbs working load limit Procedure At the ceiling A Install I beam clamps on the side of the beam opposite the cable pull direction B Thread an eyebolt into the beam clamp where the...

Страница 9: ... screw to secure the tape 4 Insert the service block with the tape attached Ensure the tape faces the start end of the rail C Insert the service trolley handle first into the rail D Assemble the reel that holds the rolls of copper track 1 Lay out the five supplied wheels on the ground and insert six screws in one of the wheels 2 Place a copper roll on the wheel with the six screws then place anoth...

Страница 10: ...top labels affix inside the rail nearest the PVC holder to enable the trolley to recognize the beginning and end of its route WARNING Beginning and end optical stop label locations are different Incorrect label application can cause a hazardous situation WARNING Stop labels are made of special tape that enables the optical sensor in the trolley to work Do not use any other tape Tools Equipment and...

Страница 11: ...ure the RF cable from the module reaches the intended antenna mounting site within the rail B Connect power from the module to the rail Attach one end of the 27Vdc and ground wires to the module and crimp their other end to the rail Ensure wires are long enough to reach the copper tracks without stretching C Connect data from the module to the rail Attach one end of the Tx RS 232 data and Rx RS 23...

Страница 12: ...hanism before locking the dome in place B Remove the service block at the start end of the rail holding the tape in place and slide the camera trolley onto the rail With its antenna facing the starting end of the rail carefully insert the trolley wheels onto the rolling track and roll the trolley about 1m 3 3ft down the rail C Install the RF receiving antenna 1 Insert the plastic bracket supplied ...

Страница 13: ... 2 Uniformly butt a light reducing section to the rail by sliding the mating groove of that section over the protruding jointing plate No space should be between the two sections 3 Center the jointing plates over the joint and hand tighten the outside screws of all plates 4 Secure the top hat to the light reducing section by inserting screws and nuts through holes in the top hat flange that faces ...

Страница 14: ...ensorRail Control configurator screen shown above to test the trolley and dome camera functions Also check the entire rail for joint alignment To initiate the trolley for the first time 1 Connect a DB25 to DB9 communication cable between the laptop and the PowerRail module A standard crossed serial cable wired as shown is required see figure on page 31 2 In the Power Rail module move jumpers ST3 a...

Страница 15: ...nable the edges to fold toward its mirrored side The fold allows the cowling to secure to the rail grooves Note This is a two person job Tools Equipment and Parts Required for this Operation Proper lift equipment scissor lift with extended work platform is recommended Cowling roll Plastic card similar to a credit card do not use your personal credit card Ruler and cutter Soft white gloves Procedur...

Страница 16: ...of 34 15 Install End Covers Tools Equipment and Parts Required Proper lift equipment scissor lift with extended work platform is recommended End covers 2 Cover screws 8 Install an end cover to each end of the rail using four Phillips head screws each INSTALLATION IS COMPLETE ...

Страница 17: ...ving system accessories with gear belt universal ADRL3CMF25U OBS SensorRail III sliding contact universal ADRL3CPUU SensorRail III CPU board PAL ADRL3RFT24P SensorRail III RF link transmitter 2 4GHz PAL ADRL3ATEN24U SensorRail III RF transmitter antennas 2 4GHz PAL ADRL3RFT58P SensorRail III RF transmitter 5 8GHz PAL ADRL3ATEN58U SensorRail III PowerRail RF antenna transmitter 5 8GHz PAL KST25 Set...

Страница 18: ...I copper tracks 20m 65 62ft 4 rolls of 20m universal ADRL3CUI25U SensorRail III copper tracks 25m 82 02ft 4 rolls of 25m universal ADRL3CUI30U SensorRail III copper tracks 30m 98 43ft 4 rolls of 30m universal ADRL3CUI35U SensorRail III copper tracks 35m 114 83ft 4 rolls of 35m universal ADRL3CUI40U SensorRail III copper tracks 40m 131 23ft 4 rolls of 40m universal ADRL3CUI45U SensorRail III copper...

Страница 19: ...5m 147 64ft universal ADRL3BUL50U SensorRail III mirrored cowling 50m 164 04ft universal ADRL3BUL55U SensorRail III mirrored cowling 55m 180 45ft universal ADRL3BUL60U SensorRail III mirrored cowling 60m 196 85ft universal ADRL3BUL65U SensorRail III mirrored cowling 65m 213 25ft universal ADRL3BUL70U SensorRail III mirrored cowling 70m 229 66ft universal ADRL3BUL75U SensorRail III mirrored cowling...

Страница 20: ...urrent 240mA RF link receiver RF frequency range 2 4 2 483GHz PAL over 5 channels Video output Composite PAL 1V p p Sensitivity 86dBm 21dBµV Power supply 8 10Vdc Nominal current 250mA Trolley motor Nominal voltage 24Vdc Nominal speed 6700rpm clockwise Nominal torque 1250m Nm Nominal current w o load 0 120A Speed constant 287rpm V Cabling Power IEC connector Video Coaxial RG59 U RS 422 data Cat 5 1...

Страница 21: ... manual was current when published The manufacturer reserves the right to revise and improve its products All specifications are therefore subject to change without notice LIMITED RIGHTS NOTICE For units of the Department of Defense all documentation and manuals were developed at private expense and no part of it was developed using Government Funds The restrictions governing the use and disclosur...

Страница 22: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 22 of 34 2 A 5cm B 1 A D B C 5cm 2in 2 5m 2 5m 90cm 50cm 10cm 1 2 3 30cm 1 25m 2 5m E M8 Rod PVC Holder Rail Section ...

Страница 23: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 23 of 34 A C 3 4 2 1 3 4 5 6 B A C D B D ...

Страница 24: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 24 of 34 5 A D B C G E F SIDE VIEW TOP VIEW Eyelet location Right Way for Maximum Cable Strength ...

Страница 25: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 25 of 34 6 D C E F G A B C I J H Screws 6 ...

Страница 26: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 26 of 34 7 A B ...

Страница 27: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 27 of 34 Track 1 2 3 4 Rx Tx PowerRail 27Vdc Ground 1 2 3 4 Track PowerRail B 8 A E F C ...

Страница 28: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 28 of 34 0 0 1 C 15cm D 3mm 9 A B ...

Страница 29: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 29 of 34 10 11 ...

Страница 30: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 30 of 34 12 13 DB25 Female PowerRail side DB9 Female PC side 2 3 7 2 3 5 To PC ST3 ST4 Conv PC PowerRail ...

Страница 31: ...SENSORRAIL IIIE ADRL3TRK SERIES 8200 0593 02 REV A INSTALLATION GUIDE 31 of 34 15 x2 Cowling Plastic Card 14 Mirrored external Side Direction of Ply A B C ...

Страница 32: ...e following alternate frequencies using the four position DIP switch located on the transmitter board of the trolley DIP Switch Channel 1 2 3 4 Channel 1 2414 5MHz ON OFF OFF OFF Channel 2 2428 5MHz OFF ON OFF OFF Channel 3 2442 5MHz ON ON OFF OFF Channel 4 2456 5MHz OFF OFF ON OFF Channel 5 2470 5MHz ON OFF ON OFF Appendix B Alternate RF antenna location Use Install Kit ADRL3RXBRK ...

Страница 33: ...he pattern just defined click PATTERN If the pattern is acceptable click SET and then PATTERN to replace the pattern designated at the beginning of the definition sequence Auto Focus Click to return iris and focus functions to automatic Sequence The software is capable of creating 16 different sequences each with 16 steps You can setup sequences by following these procedures To program a sequence ...

Страница 34: ...ilometers Trolley Reset Position Click the appropriate radio button to change the trolley reset position to be either at the start of the rail or at the end of the rail Trolley Direction Used when two rails are installed back to back Click the appropriate radio button to have the trolley run normally or to reverse its movement so camera movement is correct when viewed on a monitor when normal rail...

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