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4

S

AFETY

 C

ONSIDERATIONS

Adhere to the following warnings and cautions when install-
ing, adjusting, altering, servicing, or operating the furnace.
To ensure proper installation and operation, thoroughly read
this manual for specifics pertaining to the installation and
application of this product.

This furnace is manufactured for use with natural gas. It
may be field converted to operate on L.P. gas by using the
appropriate L.P. conversion kit listed in the

 PROPANE GAS/

HIGH ALTITUDE INSTALLATIONS section

 of this manual

Install this furnace only in a location and position as speci-
fied in 

LOCATION REQUIREMENTS & CONSIDERATIONS sec-

tion and INSTALLATION POSITIONS section 

of this manual.

Provide adequate combustion and ventilation air to the fur-
nace as specified in 

COMBUSTION & VENTILATION AIR RE-

QUIREMENTS section of this manual.

Combustion products must be discharged to the outdoors.
Connect this furnace to an approved vent system only, as
specified in 

VENT/FLUE PIPE & COMBUSTION AIR PIPE

 sec-

tion of this manual.

Never test for gas leaks with an open flame. Use a commer-
cially available soap solution made specifically for the detec-
tion of leaks to check all connections, as specified in 

GAS

SUPPLY AND PIPING

 section of this manual.

Always install a furnace to operate within the furnace’s in-
tended temperature-rise range with a duct system which has
external static pressure within the allowable range, as speci-
fied on the furnace rating plate and 

OPERATIONAL CHECKS

section

 of these instructions.

When a furnace is installed so that supply ducts carry air
circulated by the furnace to areas outside the space contain-
ing the furnace, the return air shall also be handled by duct(s)
sealed to the furnace casing and terminating outside the
space containing the furnace.

A gas-fired furnace for installation in a residential garage
must be installed as specified in the 

LOCATION REQUIRE-

MENTS AND CONSIDERATIONS

 

section

 of this manual.

This furnace may be used as a construction site heater only
if certain conditions are met. These conditions are listed in
the 

PRODUCT APPLICATION

 

section

 of this manual.

FROZEN AND BURST WATER PIPE HAZARD
F

AILURE

 

TO

 

PROTECT

 

AGAINST

 

THE

 

RISK

 

OF

 

FREEZING

 

MAY

 

RESULT

 

IN

 

PROPERTY

 

DAMAGE

.

S

PECIAL

 

PRECAUTIONS

 MUST 

BE

 

MADE

 

IF

 

INSTALLING

 

FURNACE

 

IN

 

AN

 

AREA

 

WHICH

  

MAY

 

DROP

 

BELOW

 

FREEZING

. T

HIS

 

CAN

 

CAUSE

 

IMPROPER

 

OPERATION

 

OR

 

DAMAGE

 

TO

 

EQUIPMENT

.  I

F

 

THE

 

FURNACE

 

ENVIRONMENT

 

HAS

 

THE

 

POTENTIAL

 

OF

 

FREEZING

THE

 

DRAIN

 

TRAP

 

AND

 

DRAIN

 

LINE

 

MUST

 

BE

 

PROTECTED

. T

HE

 

USE

 

OF

 

ACCESSORY

 

DRAIN

 

TRAP

 

HEATERS

ELECTRIC

 

HEAT

 

TAPE

 

AND

/

OR

 RV 

ANTIFREEZE

 

IS

 

RECOMMENDED

 

FOR

 

THESE

 

INSTALLATIONS

.

CAUTION

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

IMPROPER

 

INSTALLATION

ADJUSTMENT

ALTERATION

SERVICE

 

OR

 

MAINTENANCE

REFER

 

TO

 

THIS

 

MANUAL

. F

OR

 

ADDITIONAL

 

ASSISTANCE

 

OR

 

INFORMATION

CONSULT

 

A

 

QUALIFIED

 

INSTALLER

SERVICER

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WARNING

I

F

 

THE

 

INFORMATION

 

IN

 

THESE

 

INSTRUCTIONS

 

IS

 

NOT

 

FOLLOWED

 

EXACTLY

A

 

FIRE

 

OR

 

EXPLOSION

 

MAY

 

RESULT

 

CAUSING

 

PROPERTY

DAMAGE

PERSONAL

 

INJURY

 

OR

 

LOSS

 

OF

 

LIFE

.

D

O

 

NOT

 

STORE

 

OR

 

USE

 

GASOLINE

 

OR

 

OTHER

 

FLAMMABLE

 

VAPORS

 

AND

 

LIQUIDS

 

IN

 

THE

 

VICINITY

 

OF

 

THIS

 

OR

 

ANY

 

OTHER

 

APPLIANCE

.

D

O

 

NOT

 

TRY

 

TO

 

LIGHT

 

ANY

 

APPLIANCE

.

D

O

 

NOT

 

TOUCH

 

ANY

 

ELECTRICAL

 

SWITCH

DO

 

NOT

 

USE

 

ANY

 

PHONE

 

IN

 

YOUR

 

BUILDING

.

I

MMEDIATELY

 

CALL

 

YOUR

 

GAS

 

SUPPLIER

 

FROM

 

A

 

NEIGHBOR

S

 

PHONE

. F

OLLOW

 

THE

 

GAS

 

SUPPLIER

S

 

INSTRUCTIONS

.

I

F

 

YOU

 

CANNOT

 

REACH

 

YOUR

 

GAS

 

SUPPLIER

CALL

 

THE

 

FIRE

 

DEPARTMENT

.

I

NSTALLATION

 

AND

 

SERVICE

 

MUST

 

BE

 

PERFORMED

 

BY

 

A

 

QUALIFIED

 

INSTALLER

SERVICE

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WHAT TO DO IF YOU SMELL GAS:

WARNING

T

HIS

 

PRODUCT

 

CONTAINS

 

OR

 

PRODUCES

 

A

 

CHEMICAL

 

OR

 

CHEMICALS

 

WHICH

 

MAY

 

CAUSE

 

SERIOUS

 

ILLNESS

 

OR

 

DEATH

 

AND

 

WHICH

 

ARE

 

KNOWN

 

TO

 

THE

 S

TATE

 

OF

 C

ALIFORNIA

 

TO

 

CAUSE

 

CANCER

BIRTH

 

DEFECTS

 

OR

 

OTHER

 

REPRODUCTIVE

 

HARM

.

WARNING

H

EATING

 

UNIT

 

SHOULD

 

NOT

 

BE

 

UTILIZED

 

WITHOUT

 

REASONABLE

ROUTINE

INSPECTION

MAINTENANCE

 

AND

 

SUPERVISION

. I

F

 

THE

 

BUILDING

 

IN

 

WHICH

 

ANY

 

SUCH

 

DEVICE

 

IS

 

LOCATED

 

WILL

 

BE

 

VACANT

CARE

 

SHOULD

 

BE

 

TAKEN

 

THAT

 

SUCH

 

DEVICE

 

IS

 

ROUTINELY

 

INSPECTED

MAINTAINED

 

AND

 

MONITORED

IN

 

THE

 

EVENT

 

THAT

 

THE

 

BUILDING

 

MAYBE

 

EXPOSED

 

TO

 

FREEZING

 

TEMPERATURES

 

AND

 

WILL

 

BE

 

VACANT

ALL

 

WATER

-

BEARING

 

PIPES

 

SHOULD

 

BE

 

DRAINED

THE

 

BUILDING

 

SHOULD

 

BE

 

PROPERLY

 

WINTERIZED

AND

 

THE

 

WATER

 

SOURCE

 

CLOSED

IN

 

THE

 

EVENT

 

THAT

 

THE

 

BUILDING

 

MAY

 

BE

 

EXPOSED

 

TO

 

FREEZING

 

TEMPERATURES

 

AND

 

WILL

 

BE

 

VACANT

ANY

 

HYDRONIC

 

COIL

 

UNITS

 

SHOULD

 

BE

 

DRAINED

 

AS

 

WELL

 

AND

IN

 

SUCH

 

CASE

ALTERNATIVE

 

HEAT

 

SOURCES

 

SHOULD

 

BE

 

UTILIZED

.

WARNING

T

O

 

PREVENT

 

POSSIBLE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRICAL

 

SHOCK

THE

 

FURNACE

 

MUST

 

BE

 

LOCATED

 

TO

 

PROTECT

 

THE

 

ELECTRICAL

 

COMPONENTS

 

FROM

 

WATER

.

WARNING

Drain trap must be primed at time of installation.  Trap is
internally partitioned; add water to both inlet ports until wa-
ter appears at both sides of the outlet opening. Failure to
prime trap at time of installation may have a negative ef-
fect on combustion quality and pressure switch action.

Содержание CVM97 Series

Страница 1: ...precautions listed in this Installation Manual are intended as supplemental to existing practices However if there is a direct conflict between existing practices and the content of this manual the p...

Страница 2: ...tat Wiring 29 Single Stage Heating Thermostat Application 30 24 Volt Dehumidistat Wiring 30 Fossil Fuel Applications 30 Line Voltage Accessories Electronic Air Cleaner and Humidifier 30 24 Volt Humidi...

Страница 3: ...d 51 Primary Limit 51 Auxiliary Limit 51 Rollout Limit 51 Fan Only Mode 51 Operational Checks 51 Safety Circuit Description 51 Furnace Control Board 51 Primary Limit 51 Auxiliary Limit 51 Rollout Limi...

Страница 4: ...ER OPERATION OR DAMAGE TO EQUIPMENT IF THE FURNACE ENVIRONMENT HAS THE POTENTIAL OF FREEZING THE DRAIN TRAP AND DRAIN LINE MUST BE PROTECTED THE USE OF ACCESSORY DRAIN TRAP HEATERS ELECTRIC HEAT TAPE...

Страница 5: ...rebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le monoxy...

Страница 6: ...cts The CTK family of thermostat kits allow this furnace to be installed as part of a digitally communicating system The ComfortNet system provides advanced airflow configuration enhanced setup featur...

Страница 7: ...ce doors must be in place on the furnace while the furnace is operating in any mode Damage or repairs due to failure to comply with these requirements is not covered under the warranty NOTE The Common...

Страница 8: ...s between 55 F and 100 F when the furnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should be given to vent flue pipe...

Страница 9: ...loor by using a silicone rubber caulking compound or cement grout Counterflow Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase...

Страница 10: ...e above tests the venting system must be corrected in accor dance with the National Fuel Gas Code ANSI Z223 1 NFPA 54 and or National Gas and Propane Installation Code CSA B149 1 15 9 After it has bee...

Страница 11: ...r air shall be determined in accordance with the method in 9 3 2 1 or 9 3 2 2 except that where the air infiltration rate is known to be less than 0 40 ACH the method in 9 3 2 2 shall be used The tota...

Страница 12: ...mmunicating with the outdoors through horizontal ducts each opening shall have a minimum free area of 1 in 2 2000 Btu hr 1100 min2 kW of total input rating of all appliances in the enclosure See Figur...

Страница 13: ...hall be interlocked with the appliance so they are proven in the full open position prior to main burner ignition and during main burner operation Means shall be provided to pre ventthemainburnerformi...

Страница 14: ...tall on top collector box port 3 Locate 24 x 1 4 tube in bag assembly 4 Install one end on front cover pressure switch 5 Route tube to lower port on collector box cover and cut off excess tubing DRAIN...

Страница 15: ...N THIS SECTION WARNING UPON COMPLETION OF THE FURNACE INSTALLATION CAREFULLY INSPECT THE ENTIRE FLUE SYSTEM BOTH INSIDE AND OUTSIDE OF THE FURNACE TO ASSURE IT IS PROPERLY SEALED LEAKS IN THE FLUE SYS...

Страница 16: ...S Schedule 40 pipe must meet ASTM D1527 and if used in Canada must be CSA listed or two or three inch cellular core ABS Schedule 40 pipe must meet ASTM F628 and if used in Canada must be CSA listed So...

Страница 17: ...The combustion air intake termination of a direct vent application should not terminate in an area which is frequentlydustyordirty NOTE In Canada the current edition of CAN CSA B149 1 15 takes precede...

Страница 18: ...echanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30 kW 3...

Страница 19: ...eunit The counterflow rubber coupling allows service removal of air intake piping internal to the furnace blower compartment The com bustion air intake pipe can also be secured directly to the counter...

Страница 20: ...nge from cabinet 2 Insert cabinet plug in unused combustion air hole 3 Drill a pilot hole at the cabinet dimple size dictated by knockout tool used 4 Use a knockout tool to create a 3 diameter hole 5...

Страница 21: ...minate vertically as through a roof or horizontally as through an outside wall Vertical vent flue pipe terminations should be as shown in the following figure Refer to Vent Flue Pipe and Combustion Ai...

Страница 22: ...Snow Level Dual Pipe Figure 18 90 ELBOWS 12 MIN ABOVE HIGHESTANTICIPATED SNOW LEVEL 3 24 BETWEEN PIPES VENT INTAKE TERMINATIONS FOR INSTALLATION OF MULTIPLE DIRECT VENT FURNACES If more than one direc...

Страница 23: ...t trap the drain line in any other location than at the drain trap supplied with the furnace If the drain line is routed through an area which may see temperatures near or below freezing precautions m...

Страница 24: ...self tapping screws see Figure 23 2 Locate the long drain hose 3 and cut at line A 3 Install large end of hose 3 to trap outlet and secure with 1 25 clamp 4 Install smaller end of hose 3 on 45 elbow...

Страница 25: ...from the blower deck 4 Remove the two plugs from the left side of the cabinet and install them in the blower deck 5 Draining the Vent Elbow Locate hose 6 Measuring from the non grommet end cut off an...

Страница 26: ...collector box and secure with a silver clamp 10 Use two silver clamps and secure the hoses to drain trap The trap outlet faces the front of the furnace Secure the trap to the cabinet using two screws...

Страница 27: ...side of cabinet 3 Draining the Collector Box From outside the cabinet insert the non grommet end hose 7 into the back drain hole and secure to collector box drain port using a silver clamp 4 Draining...

Страница 28: ...poses Refer to the wiring diagram for wire routings If any of the original wire as supplied with the furnace must be replaced it must be re placed with wiring material having a temperature rating of a...

Страница 29: ...opened for ser vicing Do not defeat this switch 24 VOLT THERMOSTAT WIRING WIRE ROUTING MUST NOT INTERFERE WITH CIRCULATOR BLOWER OPERATION FILTER REMOVAL OR ROUTINE MAINTENANCE A REMOVABLE PLUG CONNE...

Страница 30: ...e heating stage may be used to control this furnace To use a single stage thermostat turn off power to the fur nace move the thermostat selection DIP switch to the OFF position Turn power back on Refe...

Страница 31: ...idifier may be connected between one of the HUM contacts and NEUTRAL The other HUM contact must be fed from the L1 terminal All field wiring must conform to applicable codes Connections should be made...

Страница 32: ...E OF NATURAL PROPANE GAS PIPING NEEDED WHEN RUNNING PIPE FROM THE METER TANK TO THE FURNACE WARNING Thegaspipingsupplyingthefurnacemustbeproperlysizedbased on the gas flow required specific gravity of...

Страница 33: ...national codes US National Fuel Gas Code NFGC NFPA 54 2012 ANSI Z223 1 2012 and the Installation Standards Warm Air Heating and Air Conditioning Systems ANSI NFPA 90B In Canada CANADA National Standar...

Страница 34: ...s Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside furnace cabinet where allowed by local codes COUNTERFLOW Figure 37 Manual Shut Off Valve upstream from ground joint...

Страница 35: ...S DETECTING WARNING DEVICE IN CASE OF A GAS LEAK SINCE PROPANE GAS IS HEAVIER THAN AIR ANY LEAKING GAS CAN SETTLE IN ANY LOW AREAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETE...

Страница 36: ...h can cause excessive temperature rise This can cause limit switch tripping and heat exchanger fail ure To determine total external duct static pressure proceed as follows 1 With clean filters in the...

Страница 37: ...st be provided sized and installed externally by the installer Filters must comply with UL900 or CAN ULCS111 standards Damage or repairs due to the installa tion of the furnace without filters are not...

Страница 38: ...11 5 AM11 5RA AM11 5PP Family Family Family On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimples Cut out the opening on thes...

Страница 39: ...ng rate to 35 low fire rate After 2 minutes the furnace control board increases the firing rate to 57 at a rate of 1 per second After 10 total minutes the furnace control board increases the firing ra...

Страница 40: ...ompatible with a CTK01 communicating thermostat When a call for heat is sent the furnace will go through the Light Off Sequence at which time the Heat Current Demand Status will still show 0 After the...

Страница 41: ...gas valve manual control to the ON position 8 Replace the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Adjust...

Страница 42: ...OFF any unnecessary gas appliances stated in step 3 Gas Line Gas Shutoff Valve Gas Line To Furnace Drip Leg Cap With Fitting Manometer Hose Manometer Open To Atmosphere Measuring Inlet Gas Pressure A...

Страница 43: ...uring the smallest quantity usually the dial that indicates 1 2 cu ft per revolution You will use this number to calculate the quantity of gas in cubic ft if the furnace would consume if it ran steadi...

Страница 44: ...is 1225 CFM The display indicates 12 If the airflow being delivered is 1275 the display indicates 13 1 Determine the tonnage of the cooling system installed with the furnace If the cooling capacity is...

Страница 45: ...peed circulator blower also offers several custom ON OFF ramping profiles for cooling These profiles may be used to enhance cooling performance and increase comfort level The ramping profiles are sele...

Страница 46: ...th The thermostat still sends commands to the indoor and outdoor units How ever the thermostat may also request and receive informa tion from both the indoor and outdoor units This information may be...

Страница 47: ...ring will consist of four wires be tween the indoor unit and outdoor unit and between the in door unit and thermostat The required wires are a data lines 1 and 2 b thermostat R 24 VAC hot and C 24 VAC...

Страница 48: ...econds ON ON 1 Stage Stat OFF 2 Stage Stat ON 1 Stage Compressor OFF 2 Stage Compressor ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Not applicabl...

Страница 49: ...cluded in CTK01 kit 208 230 VAC 24 VAC 1 2 R C System Wiring using Two Wires between Furnace and AC HP and Four Wires between Furnace and Thermostat 1 2 R C C Y ComfortNet Compatible Furnace Integrate...

Страница 50: ...om most recent to least recent A Maximum of 3 consecutive faults of the same type will be logged Each error is displayed for 2 seconds with a blank screen for 1 second in between When all errors have...

Страница 51: ...or are energized to their appropriate speed Circulator blower is energized on the appropriate cool speed at the level and time determined by the selected ramping profile Electronic air cleaner termina...

Страница 52: ...or 100 DIP switch selectable when using a conventional thermostat Electronic air cleaner terminal is energized The furnace control board HUM dry contacts close Circulator blower runs integrated contr...

Страница 53: ...ls held in a person s hand during grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body...

Страница 54: ...n the installation differing filter arrangements can be applied Filters can be installed in either the central return register or a side panel external filter rack upflow only Ame dia air filter or el...

Страница 55: ...r s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace REPAIR AND REPLACEMENT PARTS When ordering any of the listed functional parts be...

Страница 56: ...stage pressure switch circuit is closed at start of heating cycle PS1 CLOSED E1 Low stage pressure switch contacts sticking Shorts in pressure switch circuit wiring Replace low stage pressure switch...

Страница 57: ...ace o peratio n Integrated co ntro l m o dule LED display pro vides E 5 erro r co de Co mfo rtNet thermo stat displays B attery P o wer E5 Open Fuse No t Displayed No t Displaye d Sho rt in lo w vo lt...

Страница 58: ...t thermostat Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message EA Polarity of 1 1 5 volt AC is reversed REVERSED PLTY EA Polarity of 1 1 5 volt AC power to furnace...

Страница 59: ...a set in integrated control module Verify circulator blower motor horse power is the same specified for the specific furnace model Replace if necessary Verify shared data set is correct for the specif...

Страница 60: ...ct Description and Location Requirements Considerations for furnace installation requirements Turn power OFF prior to repair Furnace fails to operate Integrated control module LED display provides b7...

Страница 61: ...MORY CARD DATA dF DEFROST DEMAND E0 LOCKOUT DUE TO EXCESSIVE RETRIES OR RECYCLES E1 LOW STAGE PRESSURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE E2 LOW STAGE PRESSURE SWITCH STUCK OPEN E3 OPEN HIG...

Страница 62: ...NG TO UNIT MUST BE TO UNIT MUST BE PROPERLY POLARIZED EQUIPMENT GND FIELD SPLICE SWITCH TEMP SWITCH PRESSURE PROT DEVICE LOW VOLTAGE FIELD LOW VOLTAGE 24V HI VOLTAGE 115V HI VOLTAGE FIELD INTERNAL TO...

Страница 63: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 64: ...ompany L P 5151 San Felipe Suite 500 Houston TX 77056 www goodmanmfg com www amana hac com NOTE SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE 2014 2016 Goodman...

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