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6

T

O

 

PREVENT

 

POSSIBLE

 

EQUIPMENT

 

DAMAGE

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

THE

 

FOLLOWING

 

BULLET

 

POINTS

 

MUST

 

BE

 

OBSERVED

 

WHEN

 

INSTALLING

 

THIS

 

UNIT

.

WARNING

Follow the instructions listed below when selecting a furnace lo-
cation.  Refer also to the guidelines provided in

 Combustion and

Ventilation Air Requirements.

Centrally locate the furnace with respect to the proposed
or existing air distribution system.

Ensure the temperature of the return air entering the
furnace is between 55°F and 100°F when the furnace is
heating.

If the furnace is installed in an application where the
typical operating sound level of a furnace is deemed
objectionable, an optional sound reduction kit is
available. Consult your local distributor for more details.

Provisions must be made for venting combustion
products outdoors through a proper venting system. The
length of flue pipe could be a limiting factor in locating
the furnace.

Ensure adequate combustion air is available for the
furnace.  Improper or insufficient combustion air can
expose building occupants to gas combustion products
that could include carbon monoxide. Refer to 

Combustion

and Ventilation Air Requirements.

The furnace must be level. If the furnace is to be set on a
floor that may become wet or damp at times, the furnace
should be supported above the floor on a concrete base
sized approximately 1-1/2" larger than the base of the
furnace.

Ensure upflow or horizontal furnaces are not installed
directly on carpeting, or any other combustible material.
The only combustible material allowed is wood.

Exposure to contaminated combustion air will result in
safety and performance-related problems.  Do not install
the furnace where the combustion air is exposed to the
following substances:

chlorinated waxes or cleaners

chlorine-based swimming pool chemicals

water softening chemicals

deicing salts or chemicals

carbon tetrachloride

halogen type refrigerants

cleaning solutions (such as perchloroethylene)

printing inks

paint removers

varnishes

hydrochloric acid

cements and glues

antistatic fabric softeners for clothes dryers

and masonry acid washing materials

If the furnace is used in connection with a cooling unit,
install the furnace upstream or in parallel with the
cooling unit coil.  Premature heat exchanger failure will
result if the cooling unit coil is placed ahead of the
furnace.

T

O

 

PREVENT

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

FIRE

DO

 

NOT

 

INSTALL

 

THIS

 

FURNACE

 

IN

 

A

 

MOBILE

 

HOME

TRAILER

OR

 

RECREATIONAL

 

VEHICLE

.

WARNING

To ensure proper furnace operation, install, operate and maintain
the furnace in accordance with these installation and operation
instructions, all local building codes and ordinances.

  In their ab-

sence, follow the latest edition of the National Fuel Gas Code (NFPA
54/ANSI Z223.1), and/or CAN/CSA B149 Installation Codes, local
plumbing or waste water codes, and other applicable codes.

A copy of the National Fuel Gas Code (NFPA 54/ANSI Z223.1) can be
obtained from any of the following:

American National Standards Institute

25 West 43rd Street, 4th Floor

New York, NY 10036

National Fire Protection Association

1 Batterymarch Park

Quincy, MA  02169-7471

CSA International

8501 East Pleasant Valley

Cleveland, OH 44131

The rated heating capacity of the furnace should be greater than
or equal to the total heat loss of the area to be heated.  The total
heat loss should be calculated by an approved method or in ac-
cordance with “ASHRAE Guide” or “Manual J-Load Calculations”
published by the Air Conditioning Contractors of America.

In the USA, this furnace MUST be installed in accordance with the
latest edition of the ANSI  Z223.1 booklet entitled “National Fuel
Gas Code” (NFPA 54), and the requirements or codes of the local
utility or other authority having jurisdiction.  Additional helpful
publications available from the NFPA are, NFPA 90A - Installation
of Air Conditioning and Ventilating System and NFPA 90B - Warm
Air Heating and Air Conditioning System.

All venting shall be in accordance with the National Fuel Gas
Code, ANSI Z223.1, or applicable local building and/or air condi-
tioning codes.

NOTE:

 Furnaces with NOx screens meet the California NOx emis-

sion standards and California seasonal efficiency standards. AN-
NUAL inspections of the furnace and its vent system is strongly
recommended.

L

OCATION

 R

EQUIREMENTS

 

AND

 C

ONSIDERATIONS

Your unit model type determines which installation procedures
must be used. For *MH8, *MS8, and GHS8 models, you must follow
instructions for Horizontal Left, Horizontal Right or Upflow instal-
lations only. These furnaces are not approved for Downflow in-
stallations.
Downflow models 

GD(H,S) ARE NOT APPROVED FOR HORIZONTAL

OR UPFLOW INSTALLATIONS

. For these models, use only the in-

structions for downflow installation only.

Содержание ADS H8

Страница 1: ...Furnaces IO 446C 11 2015 INSTALLATION INSTRUCTIONS FOR M H S 8 GD H S 8 GHS8 GME8 ADS H S 8 AMEH8 GAS FURNACE CATEGORY I is a registered trademark of Maytag Corporation or its related companies and i...

Страница 2: ...CHECKS 28 Checking Duct Static 28 Burner Flame 29 SAFETY CIRCUIT DESCRIPTION 29 General 29 Integrated Control Module 29 Primary Limit 29 Auxiliary Limit 29 Rollout Limits 29 Pressure Switches 29 Flame...

Страница 3: ...as fired furnace for installation in a residential garage must be installed as specified in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a constructi...

Страница 4: ...el aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le monoxyde de des carbone peut causer des maladies graves telles que dommages permanents au cerv...

Страница 5: ...wl space or garage area provided the garage area is enclosed with an operating door This furnace can be used in the following non industrial commer cial applications Schools Officebuildings Churches R...

Страница 6: ...nger failure will result if the cooling unit coil is placed ahead of the furnace TO PREVENT PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO FIRE DO NOT INSTALL THIS FURNACE IN A MOBILE HOME TRAILER OR...

Страница 7: ...tallations Do not install the furnace directly on carpeting tile or other combustible material other than wood flooring NOTE The subbase will not be required if an air conditioning coil is installed b...

Страница 8: ...fans fireplaces etc increase the problem by starving appliances for air House depressurization can cause back drafting or improper com bustion of gas fired appliances thereby exposing building occu pa...

Страница 9: ...upflow position only NOTE The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system TO PREVENT POSSIBLE PERSONAL INJURY OR DEATH DU...

Страница 10: ...NEYS CATEGORY IFURNACES ONLY An exterior masonry chimney is defined as a Masonry chimney exposed to the outdoors on one or more sides below the roof line The ability to use a clay lined masonry chimne...

Страница 11: ...xtend at least five feet above the highest connected equipment draft hood outlet or flue collar If the chimney does not meet these termination requirements but all other requirements in the checklist...

Страница 12: ...en the clay tile liner can probably be used as a vent for the gas appliances However the installer must keep in mind the following factors which may render the tile liner unsuitable for use as a vent...

Страница 13: ...port the liner as recom mended by the liner manufacturer Some manufacturers of flexible liners offer an insulation sleeve designed to be added to the liner before it is installed in the chim ney Poure...

Страница 14: ...box must be relocated to the left side prior to making electrical connections To relocate the junction box perform the following steps TO PREVENT PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK DISCONN...

Страница 15: ...NG NOTE Wire routing must not interfere with circulator blower operation filter removal or routine maintenance Low voltage connections can be made through either the right or left side panel Thermosta...

Страница 16: ...line voltage wiring to the inside of the furnace the wiring must conform to all local codes and have a minimum temperature rating of 105 C All line voltage wire splices must be made inside the furnace...

Страница 17: ...MAY OCCUR IF THE CORRECT CONVERSION KITS ARE NOT INSTALLED THE APPROPRIATE KITS MUST BE APPLIED TO ENSURE SAFE AND PROPER FURNACE OPERATION ALL CONVERSIONS MUST BE PERFORMED BY A QUALIFIED INSTALLER...

Страница 18: ...ace to the building piping by one of the following methods Rigid metallic pipe and fittings Semi rigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior location...

Страница 19: ...efficiency 3 Pressure drop in lines between regulators and between second stage regulator and the appliance Pipe size will depend on length of pipe run and total load of all appliances Complete inform...

Страница 20: ...tion and air leakage When the furnace is heating the temperature of the return air entering the furnace must be between 55 F and 100 F When a furnace is installed so that supply ducts carry air circu...

Страница 21: ...sure loss greater than 25 W C In some installations the minimum filter size required consult filter sizing chart will not lend itself to a filter installation on the side of the furnace The installati...

Страница 22: ...tage heating mode Furnace operates integrated control module monitors safety circuits continuously If low stage delay period expires control will shift operation from low stage heating mode operation...

Страница 23: ...lves Push the switch to the OFF position Honeywell valves Slide the switch to the OFF position 6 Wait five minutes then smell for gas Be sure to check near the floor as some types of gas are heavier t...

Страница 24: ...stem 3 Inlet pressure tap connections a Honeywell Valve Remove the inlet pressure Tap plug Install an 1 8 NPT hose barb fitting into the outlet pressure tap b White Rodgers valve Back inlet pressure t...

Страница 25: ...s specified If another outlet pressure is required follow these steps 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Turn OFF all electrical power to the system Ga...

Страница 26: ...ssure regulator The manifold pressure must be measured with the burners operating To measure and adjust the manifold pressure use the following procedure 1 Turn OFF gas to furnace at the manual gas sh...

Страница 27: ...speed An incorrect temperature rise can cause condensing in or over heating of the heat exchanger Determine and adjust the tempera ture rise as follows The temperature rise must be within the range sp...

Страница 28: ...tting the Mode switch to 2 STG allows the furnace to operate at the furnace s highest input AND at an input rate that is 75 of the highest input rate For this mode of operation the furnace operates at...

Страница 29: ...rol module INTEGRATEDCONTROLMODULE The integrated control module is an electronic device which con trols all furnace operations Responding to the thermostat the module initiates and controls normal fu...

Страница 30: ...five faults detected by the control The control must be in Standby Mode no thermostat inputs to use the feature Depress the pushbutton switch for approximately 2 seconds Release the switch when the L...

Страница 31: ...bricated by the manufacturer No fur ther lubrication is required Check motor windings for accumula tion of dust which may cause overheating Clean as necessary FLAME SENSOR QUALIFIED SERVICER ONLY Unde...

Страница 32: ...e REPAIR AND REPLACEMENT PARTS When ordering any of the listed functional parts be sure to provide the furnace model manufacturing and serial numbers with the order Although only functional parts are...

Страница 33: ...er Door Interlock Switch 15 Circulator Blower 16 Gas Line Entrance Alternate COMPONENT ID Pressure Switch Tubular Heat Exchanger Flue Pipe Connection Gas Line Entrance Alternate Induced Draft Blower C...

Страница 34: ...operate Integrated control module diagnostic LED is flashing TWO 2 flashes 2 2FLASHES Induced draft blower pressure switch contacts sticking Shorts in pressure switch circuit Inspect pressure switch h...

Страница 35: ...termination Correct as necessary Check rollout limit Replace if necessary Check heat exchanger Check induced draft blower for proper performance Replace if necessary Check position of orifice plate he...

Страница 36: ...and blue wires connected to transformer Turn power OFF prior to repair Normal operation LED is steady on STEADY Furnace not operating Integrated control module diagnostic LED is flashing EIGHT 8 flash...

Страница 37: ...0804B MED 3 5 1736 1708 35 1652 36 1611 37 1540 38 1475 1394 1307 MEDIUM MED LO 3 0 1693 35 1668 36 1459 41 1429 41 1389 43 1339 1274 1204 LOW 2 5 1200 49 1185 50 1180 50 1173 51 1158 51 1125 1125 108...

Страница 38: ...ssure 0 1 0 2 0 3 0 4 0 5 Model Heating Speed As Shipped Motor Speed EXTERNAL STATIC PRESSURE Inches Water Column 0 6 Tons AC at 0 5 0 6 0 7 0 8 ESP CFM RISE CFM RISE CFM RISE CFM RISE CFM RISE CFM CF...

Страница 39: ...MED 4 0 1880 39 1838 40 1794 41 1734 43 1677 44 1568 1510 1401 MEDIUM MED LO 3 5 1659 45 1630 45 1587 47 1537 48 1492 50 1445 1368 1287 LOW 3 0 1472 50 1454 51 1404 53 1366 54 1326 56 1300 1228 1139...

Страница 40: ...8 57 1244 60 1193 1134 1084 T3 ORANGE 4 0 1515 49 1487 50 1443 51 1405 53 1369 54 1320 1282 1223 T4 BLUE 4 0 1663 45 1621 46 1598 46 1563 47 1527 49 1482 1443 1396 T5 BLACK 5 0 1795 41 1749 42 1728 43...

Страница 41: ...1244 60 1193 1134 1084 T3 ORANGE 4 0 1515 49 1487 50 1443 51 1405 53 1369 54 1320 1282 1223 T4 BLUE 4 0 1663 45 1621 46 1598 46 1563 47 1527 49 1482 1443 1396 T5 BLACK 5 0 1795 41 1749 42 1728 43 169...

Страница 42: ...ECT HEATING TEMPERATURE RISE AND THE CORRECT COOLING CFM SEE SPEC SHEET FOR AIR FLOW CHART 4 BLOWER SPEEDS MUST BE ADJUSTED BY INSTALLER TO MATCH THE INSTALLATION INTEGRATED CONTROL INTERNAL TO 2 MANU...

Страница 43: ...OW 6 7 8 BK BLACK GR GREEN BR BROWN PK PINK RD RED GY GRAY BL BLUE WH WHITE PU OVERCURRENT PROTECTION DEVICE JUNCTION BOX WARNING SWITCH LINE H DOOR L GND LINE N DISCONNECT N SWITCH TEMP FIELD SPLICE...

Страница 44: ...FLASHES OPEN HIGH LIMIT 3 FLASHES PRESSURE SWITCH STUCK OPEN 2 FLASHES PRESSURE SWITCH STUCK CLOSED STEADY ON NORMAL OPERATION OFF CONTROL FAILURE 5 1 FLASH 0 1 2 3 4 PU 6 FLASHES OPEN ROLLOUT OR OPEN...

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