Amana ADGS901 Скачать руководство пользователя

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Models and manufacturing

numbers in this manual.

RS2310003

Revision 5

February 2001

This manual is to be used by qualified appliance
technicians only. Amana does not assume any
responsibility for property damage or personal
injury for improper service procedures done by an
unqualified person.

Service

Gas Self-Clean
Downdraft Ranges

AGDS901

P1131817N

AGDS901

P1131821N

AGDS901

P1131824N

AGDS901

P1131825N

AGDS901

P1131826N

AGDS901

P1131827N

ADGS901

P1131829N

AGDS902

P1131828N

AGDS902

P1131831N

AGDS902

P1131833N

Service Manual for
Amana

This manual replaces RS2310003 Rev. 4.

Содержание ADGS901

Страница 1: ...lity for property damage or personal injury for improper service procedures done by an unqualified person Service Gas Self Clean Downdraft Ranges AGDS901 P1131817N AGDS901 P1131821N AGDS901 P1131824N AGDS901 P1131825N AGDS901 P1131826N AGDS901 P1131827N ADGS901 P1131829N AGDS902 P1131828N AGDS902 P1131831N AGDS902 P1131833N Service Manual for Amana This manual replaces RS2310003 Rev 4 ...

Страница 2: ...ure to electrical shock may result CAUTION Amana will not be responsible for any injury or property damage from improper service procedures If performing service on your own product assume responsibility for any personal injury or property damage which may result To locate an authorized servicer consult your telephone book or the dealer from whom you purchased this product For further assistance c...

Страница 3: ...iddle 18 Installing Rotisserie 18 Placing Meat on Spit 19 Operating Rotisserie 19 Exhaust Fan 19 Oven Light 19 General Information Cooking Utensils 20 Pan Bottom Test 20 Oven Rack Placement 21 Pan Placement 21 Removing Oven Door 21 Replacing Oven Light 21 Removing Storage Drawer 22 Adjusting Oven Temperature 22 Cleaning 22 Operating Instructions Electronic Oven Control Pads 23 Oven Signals 23 Quic...

Страница 4: ...old Pipe 47 Gas Inlet Pipe to Manifold Tube 47 Inlet Pipe Pressure Regulator and Street Elbow 47 Shut Off Valve 47 Bake Broil Dual Gas Valve 47 Gas Valve Inlet Supply Tube 47 Bake Burner Supply Tube 48 Broil Burner Supply Tube 48 Broil Burner Orifice 48 Broil Burner Plate and Gasket 48 Wire Raceway Broil Burner Ignitor 48 Dilution Flue 48 Oven Flueway 48 Oven Vent 49 Latch Switch Upper and Lower 4...

Страница 5: ... or chemicals which can cause death or serious illness and which are known to the state of California to cause cancer birth defects or other reproductive harm To reduce the risk from substances in the fuel or from fuel combustion make sure this appliance is installed operated and maintained according to the instructions in this manual CAUTION Do not obstruct the flow of combustion or ventilation a...

Страница 6: ...sil Handles Should be Turned Inward and Not Extend Over Adjacent Surface Units To reduce the risk of burns ignition of flammable materials and spillage due to unintentional contact with the utensil the handle of a utensil should be positioned so that it is turned inward and does not extend over adjacent surface units 6 Do Not Soak Removable Burner Elements Burner elements should never be immersed ...

Страница 7: ...r should ignite within 4 seconds If burner does not ignite within 4 seconds turn control knob to OFF position Try burner again If burner still does not ignite within 4 seconds contact an authorized servicer Bake Burner Flame Allow no more than 40 60 seconds before burner ignites and heat is felt To check for heat open oven door to first stop and place hand over oven door If heat is not felt turn t...

Страница 8: ...prepare cabinet opening Standard Cabinet and Countertop Height 35 Wall 1 Range Dimensions WIDTH 2915 16 inches DEPTH 29 inches with handle HEIGHT 36 inches Minimum Clearances to Combustible Surfaces Minimum clearance to rear wall is 0 inches Minimum clearance to a vertical right or left side wall is 3 inches Minimum clearance to countertop cabinet on each side is 0 inches Minimum of 30 inches betw...

Страница 9: ...two elbow fittings next to each other Two elbows installed together create a poor vent path and insufficient ventilation Seal all duct joints tightly using duct tape Openings left in ducting allow smoke and odor to escape inside house For best performance do not use more then three 90 elbows 6 inch transition duct provided must be mechanically secured to exhaust blower outlet Secure transition duc...

Страница 10: ... tipping secure range with a properly installed anti tip devise packed with range 1 Measure 51 8 inches from back wall on right and left side of cabinet cutout Mark measurements on floor and draw a straight line connecting marks 2 Position anti tip bracket If range is installed beside cabinet s place anti tip bracket with inside edge over line drawn on floor and end of bracket against cabinet If r...

Страница 11: ... cut or remove the third ground prong from the power plug A 3 wire grounded conductor system must be used Relying on the flexible connector hard piping or any other part of the gas supply line as a ground may cause fire electrical shock and or erratic control operation Range must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical C...

Страница 12: ...es equal to or less than psig 3 5kPa 14 WCP Gas supply pressure for checking regulator setting must be at least 1 WCP above manifold pressure shown on rating label Gas Connection Connect gas supply to regulator using hard pipe or a flexible connector Pressure regulator supplied with this appliance has a inch NPT female connection See figure below A manual shut off not supplied with range must be i...

Страница 13: ...rtop use 3 trim holes and A range holes Optional Mounting A range holes allow an extra 3 8 inch forward adjustment Trim holes 1 2 and 3 allow a 1 2 inch adjustment Trim can be mounted in any desired location using holes provided Trim Hole Locations 1 2 3 1 2 3 B A Side trim Side of range Right Left 15 16 235 8 9 16 Roll Formed Countertop If the countertop front is roll formed notch the counter to ...

Страница 14: ...clear gasket Make sure that floor elbow duct is directly over transition piece and rubber gasket Rubber gasket provides a seal between floor elbow and transition piece See figure below Floor elbow duct Transistion piece Floor plate 8 Loosen front screw attaching floor elbow duct plate and floor elbow duct 9 Slide floor plate down tight against rubber gasket and tighten screw 10 Seal joint between ...

Страница 15: ...Module WARNING To avoid risk of personal injury all controls must be in off position before removing or installing modules 1 Turn all control knobs to OFF position 2 While holding module with air shutter openings towards rear push module onto orifices Module must cover orifices completely 3 Place module into module reservoir When module is installed correctly it should not slide Removing Two Burne...

Страница 16: ...nished cooking Adjusting Burner Flame Properly adjusted burner flames are clean and blue with a distinct inner cone approximately to long If burner flame is too large or small See Adjusting Low Burner Flame Size section If burner flame is blowing or noisy reduce airflow to burner See Adjusting Airflow to Burner section If burner flame is soft and lazy increase airflow to burner See Adjusting Airfl...

Страница 17: ... should not slide 6 Replace grill grates Removing Grill Module 1 Turn all control knobs to OFF position Allow grill module to cool 2 Remove grill grates 3 Locate tab on front of module 4 Lift module up and slide out while holding by front tab 5 After module clears orifices remove module from range Operating Grill Module WARNING To avoid risk of serious personal injury property damage or fire do no...

Страница 18: ...om meat 3 Push in and turn right front control knob to LITE position 4 After right side module burner ignites turn control to desired setting 5 Push in and turn the right rear control knob to LITE position 6 After left side module burner ignites turn control to desired setting Fan automatically come on at low speed 7 Preheat griddle for approximately 10 minutes to flavor and decrease food sticking...

Страница 19: ...e burner ignites turn control to desired setting 5 Push in and turn the right rear control knob to LITE position 6 After left side module burner ignites turn control to desired setting Fan automatically comes on at low speed 7 When finished cooking turn control knob to OFF position 8 Wait 15 minutes for rotisserie to cool before cleaning Exhaust Fan Two speed fan is built into center of range top ...

Страница 20: ...cs Type Temperature Response Uses Aluminum Heats and Cools Quickly Frying Braising Roasting Cast Iron Heats and Cools Slowly Low Heat Cooking Frying Copper Tin Lined Heats and Cools Quickly Gourmet Cooking Wine Sauces Egg Dishes Enamelware Depends on Base Metal Low Heat Cooking Ceramic Glass Heats and Cools Slowly Low Heat Cooking Stainless Steel Heats and Cools at Moderate Rate Soups Sauces Veget...

Страница 21: ...losed and pinch hands Do not scratch or chip glass or twist door Glass may break suddenly Replace door glass if damaged 1 Open door fully to remove screws if necessary Some oven doors are attached with a screw on each side of lower oven door If no screws are apparent go to next step 2 Close door to first stop position 3 Grasp door firmly on each side and lift upward until door is off hinges Only p...

Страница 22: ...void rust do not soak grates in ammonia Close bag tightly and leave grate and caps overnight Before bag is opened turn face away to avoid breathing or eye contact with fumes Remove burner caps and grates from bag and rinse Clean according to instructions above Control Knobs Mild Soap and Water Pull off knobs Wash gently but do not soak Dry and return controls to oven making sure to match flat area...

Страница 23: ...ter setting oven to bake and selecting a temperature oven preheats When oven reaches set temperature 1 second signal sounds End of Cycle Signal When a timed cooking or cleaning cycle is complete three long signals sound End of cycle signal continues to sound until OVEN CANCEL pad is pushed If minute timer end of cycle signal is sounding push MIN TIMER ON CANCEL pad 12 Hour Automatic Cancel This is...

Страница 24: ...eaning within 5 seconds Cancelling Self Cleaning Cycle 1 Push MIN TIMER ON CANCEL pad 2 When oven has cooled to a safe temperature door can be unlocked Baking 1 Push BAKE pad Last baking temperature used is displayed 2 Turn TIME TEMP SET knob until desired temperature is displayed Temperature can be set from 170 to 550 F Preheat approximately 10 minutes before placing food inside oven Temperature ...

Страница 25: ...NCEL pad is pressed Broiling WARNING To avoid risk of fire do not line the broiler grid with foil Foil may trap grease on top of grid close to burner causing a fire Never leave oven unattended while broiling Overcooking may result in a fire Remove excess fat from meat before broiling Cut edges of meat to prevent curling Place food on a cool ungreased broiling pan If pan is hot food sticks All food...

Страница 26: ...oven racks and all cooking utensils from oven Clean excess spills from oven interior Remove items from range top and backguard These areas can become hot during self cleaning cycle 2 Push lever located above oven door to right to lock oven door Unlocked Locked 3 Push CLEAN pad 4 3 00 hours of cleaning time is displayed Oven begins to clean in approximately 30 seconds CLEAN TIME and ON lights in di...

Страница 27: ...ess spill from oven interior Remove Items from range top and backguard These areas can become hot during self cleaning cycle 2 Push lever located above oven door to right to lock oven door Unlocked Locked 3 Push CLEAN pad 4 3 00 hours cleaning time is displayed 5 Push STOP TIME pad 6 Turn TIME TEMP SET knob until desired stopping time appears in display Starting time is automatically calculated ba...

Страница 28: ...ts displayed 5 Bake and three 3 horizontal segments with the degree symbol with the time of day 6 Broil and three 3 horizontal segments with the degree symbol and the time of day and 7 Oven Time and 00 The program will continue to repeat until the cancel button is pressed The time of day should then be displayed Relay Power Supply Circuit Board Testing Testing with No Voltage Applied The relay pow...

Страница 29: ...ard from ERC Turn off power to the range and insert DC voltmeter leads into pins J1 1 and J1 3 and turn power on With no broil operation programmed into the ERC zero VDC should be indicated Program ERC for broil operation When ERC initiates the broil program a voltage ending of approximately 24 VDC should be indicated If no voltage is indicated check for loose connections or broken wiring and also...

Страница 30: ...ange control is capable of detecting certain failures within the ERC oven temperature sensor and self clean latch switch Failure codes and warnings which may appear on the display include F1 through F8 door or lock A brief description of the failure codes or warnings is listed below F1 Indicates a failed component in the ERC F2 Sensor resistance too high Check sensor resistance wire harness and co...

Страница 31: ...rness sensor connections must be checked before replacing the ERC A resistive connection within the sensor harness will affect oven temperature calibration Oven Temperature Test Procedure An accurate thermocouple type thermometer with loaded thermocouple should be used with the thermocouple attached to an oven rack in the center of the oven Allow the oven to operate at 350 for 25 to 30 minutes to ...

Страница 32: ...erature is above approximately 650 F The ignitor can be checked for continuity by disconnecting ignitor wire leads and attaching an ohmmeter set to the R X 10 scale A resistance reading of several hundred ohms may be indicated and this reading may vary with each ignitor tested The main purpose of this test is to see if the ignitor is open internally If ignitor is open it must be replaced A more ac...

Страница 33: ...f either heater coil is open infinite ohms the complete valve must be replaced NOTE Do not apply 120 VAC to valve terminals for testing purposes as permanent damage to valve will occur If replacement of valve is required verify all inlet outlet connections for gas leaks after reassembly Bake Broil Dual Gas Valve Hi Limit Switch Oven Normally closed oven hi limit switch is located on front of plenu...

Страница 34: ...tester to switch terminals COM to NO When the door latch lever is set to the far left or unlock position no continuity should be indicated Move latch lever to the far right or locked position and continuity should be indicated Replace switch if it does not perform as per these instructions Lower Latch Switch Fan Switch Fan switch is a three position switch that controls the fan motor in low high a...

Страница 35: ...ower motor is a 115 VAC 60 Hz thermally protected permanent split capacitor motor with a low and high speed winding The motor windings can be checked for continuity by using an ohmmeter set to R X 1 scale and the following procedures 1 Turn off power to the range 2 Remove storage drawer assembly 3 Disconnect three pin socket on right side of blower motor 4 To check the low speed winding insert ohm...

Страница 36: ...s energized opening the switch contacts and the blower motor turns off This action is necessary to eliminate the possibility of blower air movement interfering with ignition of top burner gas After top burner gas ignites and customer turns top burner from LITE to any other setting the fan cutout coil is de energized allowing completed 120 VAC circuit path to blower motor The fan cutout relay can b...

Страница 37: ...urface burner grill valves The spark switch bottom switch activates the electronic spark module when valve shaft knob is turned to LITE position to ignite the right front or right rear burner when the two burner surface cartridge is installed in cooktop or to ignite the right or left grill burner when grill cartridge is installed in cooktop The fan switch top switch activates the blower relay coil...

Страница 38: ...k to burner cartridge ignitors If ignitors and connections check good replace spark module Spark Module Ignitor Plug Block and Wiring Assembly Left and right ignitor plug block and wiring assemblies provide the electrical connection from spark module to the surface burner and grill burner ignitors Follow the procedures below to test the plug block and wiring assembly 1 Turn off power to the range ...

Страница 39: ... pan Continuity zero ohms should be indicated If a high resistance or no continuity is indicated disassemble ignitor cap and bracket assembly from module pan and burner support base Disconnect electrode wire lead from electrode connector and check each individual component electrode and electrode connector for continuity to determine the faulty component NOTE Check for cracked or broken ceramic on...

Страница 40: ...ct the problem replace socket Surface Grill Burner Valve Adjustment The surface grill burner valves are push to turn 170 rotation burner valves with detent positions at low and medium settings Low burner flame can be adjusted by following the procedures below 1 Turn burner valve to LITE position to ignite burner 2 After burner ignites turn valve to LOW setting and remove knob 3 Turn downdraft fan ...

Страница 41: ...tment Air shutter on the neck of the broil burner should be adjusted to provide a clean burning flame usually 1 4 to 3 8 open If too much air is provided a harsh blowing flame pattern will be produced and flashback into the burner may occur If insufficient air is provided the combustion will be poor and sooting may result Broil Burner Flame Also check for proper flame size Burner flame should not ...

Страница 42: ... simple and most commonly used manometer If a pressure gauge or meter other than a manometer is used follow the directions supplied with the unit The following information covers the use of a manometer A manometer is simply a u shaped tube of clear plastic or glass A scale in inches is located between the two legs of the U In use the tube is filled with sufficient water to achieve a level at 0 inc...

Страница 43: ...tion system 1 0307923 Assy Blower w Capacitor 2 0307101 Rear Plenum Cover 3 0307100 Rear Plenum 4 0307176 Bracket Oven Orifice 5 0307592 Thimble Wall Floor 6 0307680 Clamp 5 7 7 0307550 Conduit 8 0307508 Transition Blower Door 9 D6711804 Capacitor 10 0309124 Adaptor Wire Harness NS 0063709 Oven Burner NS 0307395 Tubing Bake Orifice NS 0307599 Relay Blower Circuit NOTE Do not attempt to duct the XP...

Страница 44: ...e surface valve shafts Access to control panel components thermostat control selector switch spark switches etc is now available for testing or replacement 8 Reverse procedures to reassemble Control Panel Inlays and End Cap 1 Turn off power to the range 2 Remove maintop assembly see Maintop procedures 3 Remove screws securing right and left control panel end caps 1 each side to the burner box 4 Op...

Страница 45: ...ly Circuit Board 1 Turn off power to the range 2 Remove storage drawer assembly Relay power supply circuit board is located inside the metal case on the bottom left rear corner of range 3 Remove screws securing metal case to floor shield 4 Depress tabs on plastic mounts and separate relay power supply board to metal case 5 While holding relay power supply board by its edges transfer wires and ribb...

Страница 46: ...emble NOTE When reinstalling oven burner verify open end of burner slides down over burner orifice Burner and orifice can be viewed through storage drawer opening Burner Box 1 Turn off power to the range 2 Remove maintop assembly see Maintop procedures 3 Remove screws securing burner box to left and right side frames three screws each side 4 Remove screws securing left and right plug block and ori...

Страница 47: ...fitting 5 Disconnect gas valve inlet tubing from shut off valve 6 Remove inlet pipe mounting screws and remove inlet pipe assembly Remove pressure regulator by unscrewing it from the street elbow If inlet pipe is being replaced remove street elbow shut off valve and manifold inlet pipe fitting and install them on replacement inlet pipe 7 Reverse procedures to reassemble NOTE After reassembly check...

Страница 48: ...rner orifice 6 Remove oven door and oven racks 7 Remove broil burner mounting screws and pull burner and ignitor assembly forward to allow access to burner orifice 8 Remove broil burner plate mounting screws and remove plate 9 Remove burner orifice retaining nut and push orifice out of rear opening 10 Reverse procedures to reassemble NOTE Check the tubing to orifice connection for gas leaks after ...

Страница 49: ...move screws securing latch mounting bracket assembly to front frame 8 Lift the rear of latch assembly to allow removal of latch bi metal and cover through top insulation retainer opening and then slide assembly to the rear to allow removal of latch catch through the front frame opening 9 Remove screws securing door latch to latch mounting bracket 10 Transfer latch cover plate and cover plate insul...

Страница 50: ...ug power cord from wall outlet and from loading plug mounted in side of the cover box 4 Remove supply cord strain relief clamp and remove cord 5 Reverse procedures to reassemble Blower Fan Cutout Relay 1 Turn off power to the range 2 Remove storage drawer 3 Remove screws securing metal cover box to storage drawer heat shield located at right front bottom section of the range 4 Disconnect blower re...

Страница 51: ...maintop assembly and burner box 3 Remove switch mounting screws and speed nut retainer 4 Disconnect switch wire leads and remove switch 5 Reverse procedures to reassemble Oven Light 1 Turn off power to the range 2 Unscrew counter clockwise knurled glass lens and remove it from light socket 3 Unscrew bulb from the socket CAUTION Wear protective gloves when removing or replacing bulb in case of bulb...

Страница 52: ...ffle to door backer 7 Remove screws securing three glass support brackets to door backer 8 Slide out hinge pins from hinge channels Door gasket door backer door glass package and oven door pad can be accessed as follows 9 Remove screws securing door backer to door pad 10 At this point note position of door gasket and if gasket is being replaced lift door gasket off door pad 11 Window assembly is h...

Страница 53: ...pport Oven Door Hinge 1 Turn off power to the range 2 Remove oven door 3 Carefully open the hinge to fully open position and insert a spacer approximately 1 2 in diameter into hinge slot which will retain hinge arm in extended position as shown in the following diagram NOTE Be careful not to allow spacer to slip out as damage to front frame or injury to installer may occur 4 Remove hinge mounting ...

Страница 54: ...ght oven tank hook bolt retaining nuts and washers and remove hook bolts from oven tank 14 Disconnect broil burner supply tubing from broil burner orifice 15 Remove broil burner assembly mounting screws and remove burner and ignitor assembly 16 Remove broil burner support mounting screws and remove support 17 Remove oven tank chip cover mounting screws and remove cover 18 Remove oven light lens an...

Страница 55: ...10003 Rev 5 Wiring Diagram and Schematic To avoid risk of electrical shock personal injury or death disconnect power to unit and discharge capacitor before following any disassembly procedures WARNING AGDS901 ...

Страница 56: ...Diagram and Schematic To avoid risk of electrical shock personal injury or death disconnect power to unit and discharge capacitor before following any disassembly procedures RS2310003 Rev 5 56 WARNING AGDS901 ...

Страница 57: ... Rev 5 Wiring Diagram and Schematic To avoid risk of electrical shock personal injury or death disconnect power to unit and discharge capacitor before following any disassembly procedures WARNING AGDS902 P1131828N ...

Страница 58: ...am and Schematic To avoid risk of electrical shock personal injury or death disconnect power to unit and discharge capacitor before following any disassembly procedures RS2310003 Rev 5 58 WARNING AGDS902 P1131828N ...

Страница 59: ... VT NO C YL SEE RATING PLATE FOR INPUT REQUIREMENTS BK RD WH RD WH BK 3 2 1 1 2 3 3 PIN PLUG BK WARNING DISCONNECT POWER AT MAIN FUSE OR CIRCUIT BREAKER BEFORE SERVICING FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ELECTRICAL SHOCK HAZARD VT BK L N BA BR 8 7 6 5 4 3 2 1 J1 E R C CIRCUIT BOARD E3 E1 E2 E4 E6 E7 E5 BK WH WH GN J2 ELECTRONIC RANGE CONTROL E R C 1 1 2 3 GY OR RD BR BK YL O...

Страница 60: ...BK GY WH VT 4 ALL WIRES 18GA 150 C XL UNLESS OTHERWISE SPECIFIED 3 SCHEMATIC CONDITIONS OVEN OFF LIGHTS OFF DOOR CLOSED AND UNLATCHED 2 ALL REPLACEMENT WIRES MUST HAVE SAME RATINGS AS ORIGINAL WIRES 1 COLOR FLAGGING IS A COMMON PRACTICE WHEN TRACING WIRES CHECK FOR FLAGS AT EACH TERMINATION NOTES LOCKOUT RELAY 1 2 4 5 4 3 5 1 YL YL YL RD BK WH YL GY GY YL YL GY GY OVEN LAMP OVEN LIGHT SWITCH BK RD...

Страница 61: ...E RATING PLATE FOR INPUT REQUIREMENTS BK RD WH RD WH BK 3 2 1 1 2 3 3 PIN PLUG BK WARNING DISCONNECT POWER AT MAIN FUSE OR CIRCUIT BREAKER BEFORE SERVICING FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH ELECTRICAL SHOCK HAZARD VT BK L N BA BR 8 7 6 5 4 3 2 1 J1 E R C CIRCUIT BOARD E3 E1 E2 E4 E6 E7 E5 BK WH WH GN J2 ELECTRONIC RANGE CONTROL E R C 1 1 2 3 GY OR RD BR BK YL OR GN J1 2 4 3 ...

Страница 62: ...ALL WIRES 18GA 150 C XL UNLESS OTHERWISE SPECIFIED 3 SCHEMATIC CONDITIONS OVEN OFF LIGHTS OFF DOOR CLOSED AND UNLATCHED 2 ALL REPLACEMENT WIRES MUST HAVE SAME RATINGS AS ORIGINAL WIRES 1 COLOR FLAGGING IS A COMMON PRACTICE WHEN TRACING WIRES CHECK FOR FLAGS AT EACH TERMINATION NOTES LOCKOUT RELAY 1 2 4 5 4 3 5 1 YL YL YL RD BK WH YL GY GY YL YL GY GY OVEN LAMP OVEN LIGHT SWITCH BK RD WH WH WH GY G...

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