9.0 TROUBLESHOOTING
Perform all tests at a test stand speed of 360 RPM with a 4-cycle test memory. The following tests
assume an adequate 12-24 Vdc power source and properly installed magnetic and Hall-effect pickups.
9.1 POWER MODULE - The following tests are to be performed with a known good Logic Module.
PROBLEM
TEST
TEST INDICATION
CORRECTIVE ACTION (Figs. 3,4)
No output
Section 4.1
Low voltage *
Replace bottom power board (2).
One output
Section
Missing discharge
Replace top power board (3).
does not fire
4.2/6.2
on stand or scope
Only one output Section
Only one spark gap
Replace top power board (3).
fires or fires
4.2/6.2
is firing
consistently
No Multi-Strike
Section 6.3
Outputs do not
Measure voltage at pin 10 of Vss of
function
have four firings, 4-
the ribbon cable on top power board.
5 milliseconds apart If voltage is 5V. in Multi-Strike mode,
replace top power board. If voltage
is 4V. or less, replace bottom power
board.
*
Logic Module display will read LOW OUTPUT VOL TS ON A (or B) SIDE
(reference section 10.6 of CPU-2000 01).
**
Logic Module display will read PRIMARY FAULT (reference section 10.6 of CPU-2000 01).
9.2 LOGIC MODULE - The following tests are to be performed with a known good Output Module. The
tests assume a fully functional test stand.
PROBLEM
TEST
TEST INDICATION
Timing varies
Section 7.1
Timing other than
as shown
No function
Section
Pressing keypad
from keypad
7.1/7.2
has no effect
No timing
Section 7.2
Timing does not
change from
change when 4-20
4-20 mA input
mA input is varied
*** May indicate a defective display or logic board.
CORRECTIVE ACTION (see
Fig. 2)
Replace logic board (9).
Assure keypad is plugged in to
display board. Replace keypad (2).
***
Replace logic board (9).
9.3 LOGIC MODULE DIAGNOSTICS MESSAGES - If any of the following diagnostic messages appear
when testing the Logic Module then replace the logic board.
A.
GT PICKUP FAULT MISSING PULSES
B.
RS PICKUP FAULT MISSING PULSES
C.
HE PICKUP FAULT MISSING // NO-SYNC
D.
RING-GEAR FAULT xxx TEETH READ where xxx is not equal to the number of teeth on the test
stand.
E.
BOTTOM BOARD µP CHECKSUM FAILED
F.
CURRENT LOOP OUT OF RANGE
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8
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