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AlphaDynamik ATLAS C Series, Инструкция по установке, эксплуатации и обслуживанию

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ATLAS C Series 
 
 
 
 
 
 
 
. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

-19- 

POS 

DESCRIPTION 

 QTY 

10 

BRACKET 

1 

11 

PUMP HOUSING 

1 

11A 

STATOR SUPPORT RING 

2 

12 

END COVER 

1 

13 

STUFFING BOX 

1 

13A 

MECHANICAL SEAL HOUSING 

1 

14 

GLAND 

1 

17 

MIDDLE SUPPORT 

1 

18 

STUB SHAFT 

1 

19 

ROTOR 

1 

20 

COUPLING ROD 

1 

21 

COUPLING ROD PIN 

2 

22 

COUPLING ROD BUSH 38-1 ABOVE 

2 

23 

STATOR    

1 

24 

PIN RETAINER SLEEVE 

2 

26 

BOOT SEAL RETAINING RING 

3 

27 

TIE ROD 

4 

28 

GLAND PACKING 

1SET 

28A 

MECHANICAL SEAL 

1SET 

29 

ORING FOR (PART 11 & 13) 

1 

30 

ORING FOR (PART 11A) 

2 

31 

ORING FOR (PART 20) 

2 

32 

ORING FOR (PART 24) 

4 

33 

BOOT SEAL 

2 

36 

SPRING DOWEL PIN (PART 18 & 74) 

1 

40 

STUD PART 10&11 

4 

41 

HEX.NUT (PART 40) 

4 

42 

SPRING WASHER (PART. 41) 

4 

43 

STUD FOR (PART 13 & 14) 

2 

44 

HEX NUT FOR (PART 43) 

4 

45 

SPRING WASHER (PART 44) 

2 

48 

HEX. NUT (PART 17) 

4 

49 

SPRING WASHER (PART 48) 

4 

50 

HEX. NUT (PART 27) 

4 

51 

SPRING WASHER (PART 50) 

4 

52 

PLUG (PART 12) 

1 

53 

STUD FOR WINDOW COVER 

24 

54 

GASKET 

3 

55 

HEX NUT (PART 53) 

24 

56 

SPRING WASHER (PART 55) 

24 

57 

DRAIN PLUG (PART 11) 

2 

63 

WATER THROWER 

1 

64 

WINDOW COVER 

3 

65 

GEAR MOTOR 

1 

75 

HEX. BOLT (PART 18 & 74) 

4 

76 

HEX. BOLT (PART 75) 

4 

77 

SPRING WASHER (PART 75) 

4 

78 

GREASE SEAL (PART 13A 

1 

Содержание ATLAS C Series

Страница 1: ...Installation OperationandMaintenance E ProgressiveCavityPumps K ATLAS...

Страница 2: ...ral safety instructions 6 33 21 3 GENERAL INFORMATION 3 1 System design 8 35 23 3 2 Electrical 8 35 23 4 INSTALLATION 4 1 Pump receipt 8 35 23 4 2 Transport and storage 9 36 24 4 3 Location 9 36 24 4...

Страница 3: ...By pass 26 6 Troubleshooting 12 39 27 7 Maintenance 7 1 General information 13 40 28 7 2 Storage 13 40 28 7 3 Cleaning 13 40 28 7 4 Dismantling of the pump 14 41 29 7 5 Assembly of the pump 15 42 30 8...

Страница 4: ......

Страница 5: ...acturer ALPHADYNAMIC PUMPS Co 3 Eleftherias str 14564 Industrial park Kifisia Hellas Serial number see identification plate in the version delivered by us is in compliance with the following applicabl...

Страница 6: ...fully before starting up the pump become familiar with the operation and use of your pump and follow the instructions closely These instructions should be kept in a safe location near the installation...

Страница 7: ...e of the fluid will always remain in the pump housing when no drainage is provided Note that the pumped fluid may be dangerous or very hot Consult the regulations in effect in each country for these c...

Страница 8: ...tarting to ensure maximum starting torque When the motor is not being wired and checked for direction of rotation ensure that the motor is not coupled with pump Make sure that the pump is full of liqu...

Страница 9: ...by a roof Its location should enable easy access for any inspection or maintenance operations 4 4 PIPES As a general rule fit the suction and discharge pipes in straight sections with the least possi...

Страница 10: ...gland packing must never be over tightened to arrest the leakage completely This can lead to excessive heat generation that can cause permanent damage to shaft and packing Adjustment by tightening sho...

Страница 11: ...cifications carefully ALPHADYNAMIC Co cannot be held liable for the incorrect use of the equipment NEVER touch the pump or the pipes when hot fluid is being pumped 5 1 1 Checks before starting up the...

Страница 12: ...on pipe Shorten and simplify the suction pipe 3 Pump not drained Drain or fill 4 Cavitation Increase suction pressure see also 2 5 Air is suctioned by the pump Check the suction pipe and all its conne...

Страница 13: ...d exposing the components of the pump to excessively damp environments 7 3 CLEANING Manual cleaning The use of aggressive cleaning products such as caustic soda and nitric acid may give rise to skin b...

Страница 14: ...ew the stator form the rotor 19 hold the stator stationary and rotate the pump coupling pulley or hold the coupling stationary and rotate the stator whichever is easier If the stator offers some resis...

Страница 15: ...ase Slip over the coupling rod pin 21 through the holes on the shaft head Fix the coupling rod with rotor 19 adopting the same procedure 7 5 3 Pump housing stator and end cover Offer the pump housing...

Страница 16: ...36 50 75 120 195 452 45 124 684 DN40 ATLAS S31 1 140 180 850 51 70 110 155 255 664 50 136 923 DN50 ATLAS S38 1 160 200 1032 485 44 78 118 160 300 877 60 154 1157 DN65 ATLAS S45 1 160 200 1087 540 44 7...

Страница 17: ...5 200 1731 DN100 ATLAS C76 1 170 220 1990 250 210 188 64 130 175 225 410 1615 75 200 2099 DN125 ATLAS W dimensions 17 PUMP SIZE BASIC DIMENSIONS mm A B C D G H J K P M N L L1 L2 W V X Y PORTS ATLAS W1...

Страница 18: ...28 GLAND PACKING 1SET 28A MECHANICAL SEAL 1SET 29 ORING FOR PART 11 13 1 30 ORING FOR PART 11A 2 32 ORING FOR PART 24 2 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 74 1 40 STUD PART 10 11 4 41 HEX NUT...

Страница 19: ...0 ORING FOR PART 11A 2 31 ORING FOR PART 20 2 32 ORING FOR PART 24 4 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 74 1 40 STUD PART 10 11 4 41 HEX NUT PART 40 4 42 SPRING WASHER PART 41 4 43 STUD FOR PA...

Страница 20: ...2 23 STATOR 1 24 PIN RETAINER SLEEVE 2 27 TIE ROD 4 28 GLAND PACKING 1SET 28A MECHANICAL SEAL 1SET 29 ORING FOR PART 11 13 1 32 ORING FOR PART 24 4 33 BOOT SEAL 2 36 SPRING DOWEL PIN PART 18 65 1 40...

Страница 21: ...1 1 1 Atlas S 1 2 1 3 1 3 1 1 4 21...

Страница 22: ...1 4 1 O 8 1 4 2 T 8 standard IP 55 1 4 3 K 8 1 4 4 1 4 5 ATLAS S C W O 22...

Страница 23: ...3 3 1 ATLAS S ALPHADYNAMIC Co 3 2 a b c 4 4 1 ALPHADYNAMIC Co CE 4 1 1 23...

Страница 24: ...4 2 ATLAS S 4 3 4 4 4 5 24...

Страница 25: ...4 6 4 7 O 3 4 2 1 2 U 4 8 4 9 25...

Страница 26: ...5 4 5 1 8 ALPHADYNAMIC Co 5 1 1 5 1 2 5 2 BY PASS by pass by pass by pass 6 bar 26...

Страница 27: ...9 13 19 1 2 4 5 7 9 10 16 17 18 2 3 6 17 1 2 4 5 6 9 20 2 4 5 6 7 8 9 10 13 14 18 19 9 10 14 19 8 9 10 14 19 4 5 10 14 18 11 12 15 1 2 NPSH NPSH 3 4 2 5 6 7 8 9 10 11 12 O ring o ring 13 14 15 16 17 1...

Страница 28: ...7 7 1 8 7 1 1 7 2 7 3 7 3 1 CIP CIP 1 8 m s Re 100000 1 0 2 5 bar CIP a 1 aOH 70C 150F 1 kg NaOH 100 l 2 2 l Na H 33 100 l b 0 5 3 70C 150F 0 7 l HN03 53 100 l 28...

Страница 29: ...7 3 2 SIP 60 C 140 F y pass SIP a 140C 284F b 30 min c d Y PDM R 7 4 7 4 1 4 50 12 17 19 7 4 2 4 41 26 24 33 20 21 o ring 32 7 4 3 a 36 18 65 b 63 10 ALPHADYNAMIC PUMPS Co 29...

Страница 30: ...4 7 5 2 22 20 o rings 32 24 33 21 19 7 5 3 11 ring 29 4 40 41 42 11a 23 27 17 48 49 12 50 51 8 8 1 1 000 000 mPa s 6 bar M 85C NBR 100C EPDM 60 80dB A DIN 11851 AISI304L AISI316L NBR WHITE NBR EPDM M...

Страница 31: ...14 36 50 75 120 195 452 45 124 684 DN40 ATLAS S31 1 140 180 850 51 70 110 155 255 664 50 136 923 DN50 ATLAS S38 1 160 200 1032 485 44 78 118 160 300 877 60 154 1157 DN65 ATLAS S45 1 160 200 1087 540 4...

Страница 32: ...1351 75 200 1731 DN100 ATLAS C76 1 170 220 1990 250 210 188 64 130 175 225 410 1615 75 200 2099 DN125 ATLAS W 32 PUMP SIZE BASIC DIMENSIONS mm A B C D G H J K P M N L L1 L2 W V X Y PORTS ATLAS W15 1 1...

Страница 33: ...1 1 1 Atlas S 1 2 1 3 1 3 1 1 4 1 4 1 8 33...

Страница 34: ...1 4 2 8 IP 55 1 4 3 8 1 4 4 1 4 5 ATLAS S C W 34...

Страница 35: ...3 3 1 t ATLAS S C W ALPHADYNAMIC PUMPS Co 3 2 a b c 4 4 1 ALPHADYNAMIC PUMPS Co 35...

Страница 36: ...4 1 1 4 2 ATLAS S C W 4 3 8 4 4 4 5 36...

Страница 37: ...4 6 4 7 3 4 2 1 2 U 4 8 4 9 37...

Страница 38: ...5 4 5 1 8 ALPHADYNAMIC Co 5 1 1 5 1 2 5 2 6 38...

Страница 39: ...6 8 9 13 19 1 2 4 5 7 9 10 16 17 18 2 3 6 17 1 2 4 5 6 9 20 2 4 5 6 7 8 9 10 13 14 18 19 9 10 14 19 8 9 10 14 19 4 5 10 14 18 11 12 15 1 2 NPSH NPSH 3 4 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 39...

Страница 40: ...7 7 1 8 7 1 1 7 2 7 3 7 3 1 CIP CIP 1 8 Re 100000 1 0 2 5 CIP 1 NaOH 70 1 NaOH 100 2 2 NaOH 33 100 0 5 HNO3 70 0 7 HNO3 53 100 40...

Страница 41: ...7 3 2 SIP 60 C 140 F SIP e 140C f 30 min g h EPDM NBR 7 4 7 4 1 50 12 27 17 19 7 4 2 41 26 24 33 20 21 32 7 4 3 36 18 65 63 10 ALPHADYNAMIC PUMPS 7 4 4 7 4 5 7 4 6 41...

Страница 42: ...80dB A DIN 11851 HOPPER AISI304L NBR WHITE NBR EPDM SIC SIC VITON PTFE 42 3 ATLAS S C W 15 1B 2 2 1 1 Kw 1400 ATLAS S C W 21 1B 4 5 1 5 Kw 1400 ATLAS S C W 31 1B 10 3 0 Kw 1000 ATLAS S C W 38 1B 25 5...

Страница 43: ...NOTES...

Страница 44: ...ATLAS ProgressiveCavityPumps K...

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