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Your Power Solutions Partner

Cordex 24-3.1kW

Modular Switched Mode Rectifier System

Installation & Operation Manual

Part # 030-803-J0

Effective: 02/2014

member of The Group

™

Содержание Cordex 24-3.1kW

Страница 1: ...Your Power Solutions Partner Cordex 24 3 1kW Modular Switched Mode Rectifier System Installation Operation Manual Part 030 803 J0 Effective 02 2014 member of The Group...

Страница 2: ......

Страница 3: ...the placement of equipment and or installation procedures NOTE A NOTE provides additional information to help complete a specific task or procedure CAUTION CAUTION indicates safety information intend...

Страница 4: ...llation or removal procedure Ensure that no liquids or wet clothes come into contact with internal components Hazardous electrically live parts inside this unit are energized from the batteries even w...

Страница 5: ...NOTE provee informaci n adicional para ayudar a completar una tarea o un procedimiento espec fico CUIDADO CUIDADO CAUTION indica informaci n de seguridad con el prop sito de PREVENIR DA OS al materia...

Страница 6: ...de instalaci n o remoci n Aseg rese de que ning n l quido ni ropa h meda en contacto con los componentes internos Las partes el ctricamente activas peligrosas dentro de esta unidad est n energizadas p...

Страница 7: ...d une proc dure sp cifique PRUDENCE Le symbole PRUDENCE CAUTION indique une information de s curit destin e VITER DES DOMMAGES au mat riel ou l quipement Ce symbole est repr sent par une ic ne de dan...

Страница 8: ...re en contact avec les composants internes Les pi ces lectriques dangereuses l int rieur de cette unit sont aliment es par les batteries m me lorsque l alimentation CA en entr e est d branch e S curit...

Страница 9: ...te Aufgabe zu l sen bzw ein bestimmtes Verfahren durchzuf hren Hinweise sind mit einem H kchen dem Wort HINWEIS und einem Strich unter dem die Informationen aufgef hrt sind gekennzeichnet ACHTUNG ACHT...

Страница 10: ...se Kleidungsst cke mit innenliegenden Komponenten in Ber hrung kommen Gef hrliche stromf hrende Teile innerhalb dieses Ger ts werden auch bei Trennung der Netzverbindung noch ber die Batterien versorg...

Страница 11: ...unit Specifications Cordex 24 3 1kW 010 601 B1 Rev B Specifications CXCM4 018 586 B1 018 574 20 non RoHS CSA NRTL Equivalence 048 554 10 Outline Drawing 23 Shelf 030 736 06 RoHS 030 803 20 Customer C...

Страница 12: ...3 4 Alarm and Control Output Relays 9 3 5 System Fail Alarm Relay 9 3 6 Network Connection and Remote Communications 9 4 INSPECTION 10 4 1 Packing Materials 10 4 2 Check for Damage 10 5 INSTALLATION...

Страница 13: ...AND DEFINITIONS 26 FIGURES Figure 1 Cordex 24 3 1kW modular switched mode rectifier system 1 Figure 2 Cordex 24 3 1kW modular switched mode rectifier shown with optional charcoal finish 3 Figure 3 Co...

Страница 14: ...ter the shelf has been installed The shelf rectifier system is designed to operate with the Alpha Cordex System Controller CXC The CXC allows the user to configure monitor and control the entire DC po...

Страница 15: ...0 Basic module List 0 Gray finish with blue silkscreen List 50 Charcoal finish with white contrasting silkscreen List 56 1x420Vac and 2x660Vac MOVs List 81 CXCM4 Cordex Controller Modular 4RU takes th...

Страница 16: ...er to the load The LED will flash when communication is lost The LED turns off when the rectifier is off e g when commanded via the CXC 2 1 1 3 ALARM The bottom LED red is on continuously in the event...

Страница 17: ...power modules have a true fail alarm This provides a true indication of the power module s ability to source current When the module s output current drops below 2 5 of the rated output a low output...

Страница 18: ...er to stagger start a series of modules to prevent excessive loading of generators upon start up The built in timer delays the turn on of the module depending on the value selected up to 120 seconds v...

Страница 19: ...all specifications except where indicated with or without a battery attached in parallel to the output however if a battery or another module supplying DC voltage in parallel is not present there will...

Страница 20: ...itoring using an Internet connection with the standard Windows Internet Explorer browser The data logging feature allows the user to capture data from multiple inputs for AC DC voltages load battery c...

Страница 21: ...ware manual always select the shutdown menu item before pressing the reset button 3 1 4 Ethernet Port The Ethernet port is designed for CXCM4 connection to a user supplied network TCP IP secured by us...

Страница 22: ...y measure to protect against load disconnect during CXCM4 reset or replacement e g when the controller is off line Operators may also perform test and maintenance procedures on the CXCM4 without distu...

Страница 23: ...e packaged in its original shipping container If the original container is unavailable make sure the product is packed with at least three inches of shock absorbing material to prevent shipping damage...

Страница 24: ...elf shall be mounted in a clean and dry environment Allow at least 1 75 of free space in front of the unit for unrestricted cooling airflow Mounting brackets accommodate either 1 or 1 3 4 rack spacing...

Страница 25: ...ol functions can be hardwired directly from the assigned relay output to an optional LVD override control and distribution alarm card shown above Place the LVD Control switch to the OVERRIDE IN positi...

Страница 26: ...DC Ground Reference WARNING For safety reasons ensure the system is properly bonded to the building s ground grid Both the shelf chassis ground via power system chassis ground and common return shall...

Страница 27: ...codes NEC CEC etc for guidelines If required increase the size of the cable to meet the code 6 7 DC Output Connections WARNING Leave cables or bus bars disconnected at battery and verify output polari...

Страница 28: ...elf to shelf CAN OUT of one shelf to CAN IN of another as necessary and ensure that only the last shelf is terminated See Figure 5 6 8 1 CAN Termination A jumper or switch depending on your configurat...

Страница 29: ...ndard Network Cable The Ethernet port is designed for CXC connection to a user supplied network TCP IP secured by user via a front panel RJ 45 jack Connect to the Cordex shelf using a standard network...

Страница 30: ...lay K0 is fail safe and will de energize during an alarm condition 6 10 1 1 LVD Control External Option The LVD Control functions can be hardwired directly from the assigned relay output to an optiona...

Страница 31: ...be connected at the battery system voltage terminal for CXC reference when a battery disconnect device is used It is critical to CXC operation as it ensures a source of power to the CXC should the di...

Страница 32: ...next state When in this state the CXC continues to monitor its inputs After the Start Delay state the rectifier will transition to the Soft Start state NOTE Soft start or current walk in gradually in...

Страница 33: ...the standard adjustment ranges Table B Output voltage modes 7 2 2 Output Current Power Modes These modes directly affect the output current and power The following table lists the four Output Current...

Страница 34: ...5V Current Limit CL 23 100 100 Power Limit PL 0 100 100 Module Start Delay 0 250s 1s System Start Delay 0 600s 0s Low Voltage Alarm LVA 21 26V 22V High Voltage Alarm HVA 26 31 5V 27 75V EQ Timeout 1 2...

Страница 35: ...ols 8 3 Check Battery Polarity and Connect Verify correct battery polarity using a voltmeter ensuring no cells or batteries are reversed Connect battery as required to the output of the system or turn...

Страница 36: ...aged by static electricity Always wear a grounded wrist strap when handling or installing circuit cards Procedure Date Completed Clean ventilation openings Inspect all system connections re torque as...

Страница 37: ...ine surges and the surges caused by lightning strikes High capacity surges may permanently damage MOVs but they are easily replaced in the field using the following procedure 1 Shut off the unit and u...

Страница 38: ...arranty coverage The warranty does not provide to the customer or other parties any remedies other than the above It does not provide coverage for any loss of profits loss of use costs for removal or...

Страница 39: ...agnetic Compatibility and Radio Spectrum Matters ESD Electrostatic Discharge FCC Federal Communications Commission for the USA HVSD High voltage shutdown IEC International Electrotechnical Commission...

Страница 40: ...e the following statement as specified in the FCC guidelines for conformance to Part 15 Class B NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pur...

Страница 41: ...00 load Protection 10kA interrupting capacity fuses in active and neutral lines Efficiency 90 at nominal conditions and 50 100 load Inrush Current full load steady state current Start up Ready Time 5...

Страница 42: ...isturbance Characteristics Limits and Methods of Measurement EN 61000 3 2 Harmonic Current Emissions EN 61000 3 3 Voltage Fluctuations and Flicker EN 61000 4 2 ESD Immunity EN 61000 4 3 Radiated Elect...

Страница 43: ...interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful inte...

Страница 44: ...ordex 4RU series 19 and 23 shelves Communication Ports Ethernet RJ 45 CAN see shelf specifications Relay Outputs Eight 8 Form C 60Vdc 1A maximum Digital Inputs Four 4 0 to 60Vdc Analog Inputs and Syst...

Страница 45: ...00 13 50 13 50 1 25 31 8 N T S SIZE DWG NO TYPE B SHEET TITLE ISSUE DATE OF TOLERANCES SCALE APPROVED CHECKED DRAWN DESIGN MATERIAL FINISH FOR MANUFACTURING WITHOUT ITS WRITTEN CONSENT ARGUS TECHNOLO...

Страница 46: ...ATE OF SCALE REV 030 736 06 OUTLINE 23 SHELF 24V 3 1kW CORDEX 2 2 WH EOF D2 c 2005 ARGUS TECHNOLOGIES O A DIMENSIONS ARE IN INCHES WITH METRIC mm IN BRACKETS INCHES mm N T S FOR MANUFACTURING WITHOUT...

Страница 47: ...BE COPIED OR USED THESE DESIGNS AND SPECIFICATIONS ARE THE PROPERTY OF REVISIONS LTR DESCRIPTION APPD DATE REV X X 0 04 X XX 0 02 X XXX 0 01 X 1mm X X 0 5mm X XX 0 25mm 030 737 06 OUTLINE 19 SHELF 24V...

Страница 48: ...MOUNT 23 06 585 7 LIST 23 23 CABINET MID MOUNT SIZE DWG NO TYPE B SHEET TITLE ISSUE DATE OF SCALE REV 030 737 06 OUTLINE 19 SHELF 24V 3 1kW CORDEX 2 2 D2 c 2005 ARGUS TECHNOLOGIES O B DIMENSIONS ARE I...

Страница 49: ...60 480 VAC N CAN SWITCH SETTING FOR CAN TERMINATION UNTERMINATED CAN TERMINATED L2 L1 L3 L1 L3 L2 LIST 83 DUAL 3 PHASE INPUTS 208 240VAC NO NEUTRAL L2 LIST 85 SINGLE PHASE INPUTS 208V 277VAC L1 L1 L1...

Страница 50: ...8 20 HEX BOLT REAR ISOMETRIC VIEW BUS BAR INSTALLATION 3 8 FLAT WASHER 3 8 LOCK WASHER 3 8 20 NUT REAR VIEW DC CABLE INSTALLATION REAR COVER NOT SHOWN SIZE DWG NO TYPE B SHEET TITLE ISSUE DATE OF SCA...

Страница 51: ...HASE INPUTS 208V 277VAC L2 L1 L1 L1 L2 L2 CAN TERMINATED CAN UNTERMINATED N T S SIZE DWG NO TYPE B SHEET TITLE ISSUE DATE OF TOLERANCES SCALE APPROVED CHECKED DRAWN DESIGN MATERIAL FINISH FOR MANUFACT...

Страница 52: ...DATE OF SCALE REV 030 737 08 CUSTOMER CONNECTION 19 SHELF 3 1kW CORDEX 2 2 WH D2 c 2005 ARGUS TECHNOLOGIES O A DIMENSIONS ARE IN INCHES WITH METRIC mm IN BRACKETS INCHES mm N T S FOR MANUFACTURING WIT...

Страница 53: ...A32 B32 K1 NO K1 NC K2 COM K3 NO K3 NC K4 COM K5 NO K5 NC K6 COM K7 NO K7 NC K8 COM K0 NO K0 NC D4 1 D3 1 D2 1 D1 1 NOT CONNECTED 15V DCCT GP4 GP3 GP2 GP1 I1 I2 I3 I4 V1 V2 NOT CONNECTED PWA K1 COM K...

Страница 54: ...D1 2 20 K6 COM 3 I3 CAN L 15 K3 NO 1 V1 2 I2 3 I1 4 GP1 5 GP2 6 GP3 7 GP4 8 D1 1 9 D2 1 10 D3 1 11 D4 1 12 K1 NO 13 K1 NC 14 V1 15 I2 16 I1 17 GP1 18 GP2 19 GP3 20 GP4 1 I4 5 6 7 17 20 ONLY REQUIRED...

Страница 55: ......

Страница 56: ...79889 0 Fax 49 9122 79889 21 Alpha Technologies S A 131 Boulevard de l Europe 1301 Wavre Belgium Tel 32 10 438 510 Fax 32 10 438 213 Alpha Technologies Europe Ltd Twyford House Thorley Bishop s Stort...

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