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Allied Chemetron 4000 Series, Руководство по эксплуатации и техническому обслуживанию

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4000 SERIES  

AUTOMATIC SWITCHOVER 

MANIFOLD

 

Operation & Maintenance Manual 

 

 
 

 
 

Allied Healthcare Products, Inc. 

1720 Sublette Avenue - St. Louis, MO 63110 

Telephone: 800-444-3954 - Fax: 314-771-1806 

Catalog No. S188-354-001 Rev. B 

 

 

 

 

MANIFOLDS ARE AVAILABLE FOR THE FOLLOWING GASES:

 

 

  OXYGEN 

 

CARBON DIOXIDE 

 

 

 

 

  NITROGEN 

 

MEDICAL AIR 

 

 

 

 

  NITROUS OXIDE 

 

 

 

 

 

 

 

Содержание Chemetron 4000 Series

Страница 1: ...enance Manual Allied Healthcare Products Inc 1720 Sublette Avenue St Louis MO 63110 Telephone 800 444 3954 Fax 314 771 1806 Catalog No S188 354 001 Rev B MANIFOLDS ARE AVAILABLE FOR THE FOLLOWING GASES OXYGEN CARBON DIOXIDE NITROGEN MEDICAL AIR NITROUS OXIDE ...

Страница 2: ...Factory Settings 3 Schematic Diagram 4 Flow Charts 5 Site Selection 6 Installation 7 Manifold Outline 8 Method Of Operation 10 Safety Features 11 Remote Alarm Wiring Diagram 13 Leak Test 14 Ordering Information 15 Repair Parts List 16 Trouble Shooting 17 18 Limited Warranty Back Cover ...

Страница 3: ...RE OXIDIZING GASES WARNING KEEP HANDS AND ALL PARTS CLEAN AND FREE OF OIL GREASE OR ANY HYDROCARBON COMPOUND HYDROCARBON COMPOUNDS CAN BE IGNITED BY OXIDIZING GASES CAUTION DO NOT ATTEMPT TO RETROFIT THE CONTROL UNIT TO ACCOMMODATE OTHER GASES THAT THE CONTROL UNIT WAS NOT DESIGNED FOR WARNING EACH CONTROL UNIT IS DESIGNED FOR USE WITH A SPECIFIC GAS AS INDICATED ON THE CONTROL UNIT ANY ATTEMPTS T...

Страница 4: ...fered are oxygen nitrogen nitrous oxide medical air and carbon dioxide Manifolds may be obtained in these gas services as standard units The manifold unit and header bar sections can be ordered complete by calling your Allied Sales Representative Header bar sections can also be obtained by ordering the number and type needed to complete the manifold from the list on Page 15 NFPA requires at least ...

Страница 5: ...VES NOT SHOWN RIGHT LINE PRESSURE REGULATOR POWER SUPPLY LEFT BANK HIGH PRESSURE GAUGE RIGHT BANK HIGH PRESSURE GAUGE SOLENOID VALVE LT BANK SOLENOID VALVE RT BANK LEFT BANK HIGH PRESSURE REGULATOR SERVICE LINE PRESSURE RELIEF LEFT BANK INLET VALVE RIGHT BANK INLET VALVE LEFT LINE PRESSURE REGULATOR AC POWER CONNECTION PC BOARD CHECK VALVES NOT SHOWN ...

Страница 6: ...d cylinder bank 4 Individual pressure gauges allow monitoring of left and right cylinder bank pressure and pipeline delivery pressure 5 Master valves used to shut off gas in emergency situations should normally be left open 6 Physical properties of manifold Dimensions In inches 25 H x 16 5 8 W x 6 D Weight 60 LBS Without Header Bars Factory Settings Relief Valve Settings Supply Line 75 PSI All gas...

Страница 7: ...WARNING ALL PRESSURE ADJUSTMENTS SHALL BE MADE BY AUTHORIZED PERSONNEL ONLY INCORRECT PRESSURES CAN DISRUPT GAS DELIVERY TO LINE Schematic Piping Diagram Schematic Piping Diagram 4 ...

Страница 8: ... SET AT 55 PSI Pressure vs Flow 30 35 40 45 50 55 15 20 25 30 35 40 45 50 55 60 65 70 Flow Rate SCFM Outlet Pressure PSI 4000 SERIES MANIFOLD NITROGEN OUTLET PRESSURE SET AT 180 PSI Pressure vs Flow 30 80 130 180 230 15 20 25 30 35 40 45 50 55 60 65 70 Flow Rate SCFM Outlet Pressure PSI 5 ...

Страница 9: ...oxide can cause the equivalent to suffocation even with some oxygen present Nitrous oxide is an anesthetic gas It can cause unconsciousness and even death WARNING THE MANIFOLD SYSTEM MUST BE LOCATED IN A WELL VENTILATED AREA NITROUS OXIDE CAN CAUSE UNCONSCIOUSNESS AND DEATH OXYGEN AND O2 CO2 7 CAN GREATLY INTENSIFY A SPARK OR FIRE CARBON DIOXIDE AND NITROGEN CAN CAUSE SUFFOCATION The health care f...

Страница 10: ...ational Fire Protection Association NFPA standard Control Unit The Control Cabinet is designed to be water resistant but it is not waterproof The Control Cabinet should be mounted in a location protected from moisture Suitable anchoring bolts and washers will be necessary for mounting bolts are not furnished with the unit 7 16 diameter bolts are recommended The Control Cabinet must be mounted to a...

Страница 11: ...verall Width Cylinder Overall Width 1 X 1 17 inches 9 X 9 73 5 inches 2 X 2 22 inches 10 X 10 94 inches 3 X 3 22 inches 11 X 11 94 inches 4 X 4 42 5 inches 12 X 12 114 5 inches 5 X 5 42 5 inches 13 X 13 114 5 inches 6 X 6 63 inches 14 X 14 125 inches 7 X 7 63 inches 15 X 15 125 inches 8 X 8 73 5 inches 8 ...

Страница 12: ...tput will be set and the primary sides green LED will be on while the secondary s green LED will flash off and on Initialization When you power up the Manifold for the first time First connect power to the system Both red LED s should turn on Pressurize one side this will be the primary side it s green LED will then turn on Pressurize the other side and then its yellow LED will turn on this is the...

Страница 13: ... regarding the handling of gas cylinders refer to the Compressed Gas Association CGA Pamphlet P 2 Section 4 1 for General Rules Section 4 2 for Moving Cylinders and 4 3 for Storing Cylinders WARNING KEEP HANDS AND ALL PARTS CLEAN AND FREE OF OIL GREASE OR ANY HYDROCARBON COMPOUND HYDROCARBON COMPOUNDS CAN BE IGNITED BY OXIDIZING GASES Method of Operation The 4000 Series Manifold delivers a regulat...

Страница 14: ...e falls to a predetermined level the pneumatic valve automatically switches to the fresh reserve cylinder bank CAUTION ALL PRESSURE ADJUSTMENTS SHALL BE MADE BY AUTHORIZED PERSONNEL ONLY INCORRECT PRESSURES CAN AFFECT CYLINDER BANK SWITCHING AND RESETTING WHICH CAN DISRUPT GAS DELIVERY The 4000 Series Manifold control cabinet has two means of providing continuous status information on the system F...

Страница 15: ... THE CONTROL UNIT WAS NOT DESIGNED FOR WARNING EACH CONTROL UNIT IS DESIGNED FOR USE WITH A SPECIFIC GAS AS INDICATED ON THE CONTROL UNIT ANY ATTEMPTS TO ALTER ITS USE COULD RESULT IN SERIOUS INJURIES AND FAILURE OF THE CONTROL UNIT CAUTION THE HEALTH CARE FACILITY MUST HAVE PROCEDURES IN PLACE TO INSURE THAT DEPLETED CYLINDERS ARE REPLACED AS SOON AS POSSIBLE TO ASSURE A FRESH BANK AWAITS THE NEX...

Страница 16: ... ALARM TRANSDUCER BLACK LINE RED LEFT BANK TRANSDUCER USE ONLY FOR FUTURE RIGHT BANK AO2 OUTPUTS LBS RBS OPS AO1 GIN1 LEDS GIN2 POWER SUPPLY GREEN GROUND WHITE NEUTRAL LBV DC POWER FROM YELLOW LEDS LEDS GREEN RBV SOLENOID VALVE TO LEFT BANK TERMINAL BLOCK POWER SUPPLY MANIFOLD PC BOARD 115V AC 0 2A 50 60 HZ AC POWER CONNECTION 230V AC 0 1A 13 ...

Страница 17: ...ng joints utilizing metal to metal seals should be disassembled and examined If dents scratches or other damage to the seals are the cause of the leak the damaged components should be replaced and the manifold connection properly reassembled 9 Leaking joints utilizing pipe threads should have the threaded component removed the old tape removed and new Teflon tape applied to the threads The compone...

Страница 18: ...r bars available see Table below HEADER BARS NUMBER OF CYLINDERS OXYGEN COPPER PIGTAIL NITROUS OXIDE COPPER PIGTAIL NITROUS OXIDE FLEX PIGTAIL MEDICAL AIR FLEX PIGTAIL CARBON DIOXIDE FLEX PIGTAIL NITROGEN FLEX PIGTAIL 1X1 86 71 0102 86 72 0102 86 73 0102 86 74 0102 86 75 0102 86 76 0102 2X2 86 71 0104 86 72 0104 86 73 0104 86 74 0104 86 75 0104 86 76 0104 3X3 86 71 0106 86 72 0106 86 73 0106 86 74...

Страница 19: ...ount Gauge All 1 86 90 3048 Solenoid All 1 86 90 3014 High Pressure Regulator All 1 86 90 3027 Line Pressure Regulator All Except Nitrogen 1 86 90 3029 Line Pressure Regulator Nitrogen 1 86 90 3049 Check Valve Complete All 1 86 90 3026 3 Way Ball Valve Complete All 1 86 90 3050 Diaphragm All 1 86 90 3051 PCB Electronic Circuit Board All 1 86 90 3052 Power supply All 1 86 90 3053 On Off switch All ...

Страница 20: ...ace high pressure relief vale Faulty Line pressure relief valve Replace line pressure relief valve Faulty Solenoid Replace Solenoid Pressure dropping simultaneously through both cylinder banks Note an alarm will be indicated by both green LEDs being lit one flashing and one on continuously Pneumatic membrane seal not seated Gas flowing through both sides of membrane The green LED which stays on co...

Страница 21: ...gh pressure regulator blocked Remove inlet valve inspect and clean filter Filter upstream of pneumatic switch blocked Remove 90 elbow on upstream side of pneumatic switch inspect and clean filter Inlet valve to Manifold not fully open Cylinder valves not fully opened Open all inlet and cylinder valves on faulty side of manifold Heaters on N2O or C02 manifold not working Loose wiring Tighten Wiring...

Страница 22: ...in no event shall the aggregate liability of Allied in connection with breach of any warranty or warranties exceed the purchase price paid for the product purchased hereunder Allied may at its option require the return of any product transportation and duties prepaid to establish any claim of defect made by Buyer Allied will not accept and shall have no responsibility for products returned without...

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