507769-04
Page 39 of 53
Issue 1927
6. If flame is not detected after first ignition trial, the
ignition control will repeat steps 3 and 4 four more
times before locking out the gas valve. The ignition
control will then automatically repeat steps 1 through
6 after 60 minutes. To interrupt the 60 minute lockout
period, move thermostat from “Heat” to “OFF” then
back to “Heat”. Heating sequence then restarts at step
1.
Gas Pressure Adjustment
Gas Flow (Approximate)
Table 12.
Gas Meter Clocking Chart
96G1DFE
Capacity
Seconds for One Revolution
Natural
LP
1 cu ft
Dial
2 cu ft
Dial
1 cu ft
Dial
2 cu ft
Dial
-045
80
160
200
400
-070
55
110
136
272
-090
41
82
102
204
Natural - 1000 btu/cu ft
LP - 2500 btu/cu ft
NOTE:
To obtain accurate reading, shut off all other gas
appliances connected to meter.
Furnace should operate at least 5 minutes before checking
gas flow. Determine time in seconds for two revolutions of
gas through the meter. (Two revolutions assures a more
accurate time.) Divide by two and compare to time in Table
12. If manifold pressure matches Table 14 and rate is
incorrect, check gas orifices for proper size and restriction.
Remove temporary gas meter if installed.
Supply Pressure Measurement
A threaded plug on the inlet side of the gas valve provides
access to the supply pressure tap. Remove the threaded
plug, install a field-provided barbed fitting and connect a
manometer to measure supply pressure. Replace the
threaded plug after measurements have been taken.
Manifold Pressure Measurement
1. Remove the threaded plug from the outlet side of
the gas valve and install a field provided barbed
fitting. Connect to a manometer to measure manifold
pressure.
2. Start unit and allow 5 minutes for unit to reach steady
state.
3. While waiting for the unit to stabilize, observe the
flame. Flame should be stable and should not lift from
burner. Natural gas should burn blue.
4. After allowing unit to stabilize for 5 minutes, record
manifold pressure and compare to value given in
NOTE:
Shut unit off and remove manometer as soon as an
accurate reading has been obtained. Take care to remove
barbed fitting and replace threaded plug.
Proper Combustion
Furnace should operate minimum 15 minutes with correct
manifold pressure and gas flow rate before checking
combustion. Take combustion sample beyond the flue
outlet and compare to the tables below. The maximum
carbon monoxide reading should not exceed 100 ppm.
Table 13.
Unit
CO
2
% for Nat
CO
2
% for L.P.
All
7.2 - 8.2
8.6 - 9.6
The maximum carbon monoxide reading should not exceed
100 ppm.
High Altitude Information
NOTE:
In Canada, certification for installations at
elevations over 4500 feet (1372 m) is the jurisdiction of
local authorities.
Units may be installed at altitudes up to 10,000 ft. above
sea level. See Table 14 for de-rate manifold values. Units
installed at altitude of 7501 - 10,000 feet require an orifice
change. Units installed at altitudes of 4501 - 10,000 feet
(1373 to 3048 m) require a pressure switch change which
can be ordered separately. Table 15 lists conversion kit
and pressure switch requirements at varying altitudes.
The combustion air pressure switch is factory-set and
requires no adjustment.
Table 14.
Manifold and Supply Line Pressure 0-10,000 ft.
96G1DFE
Capacity
Gas
Manifold Pressure in. w.g.
Supply Line Pressure
in. w.g.
0-10,000 ft.
0-4500 ft.
4501-5500 ft. 5501-6500 ft. 6501-7500 ft. 7501-10000
ft.
All Sizes
Natural
3.5
3.3
3.2
3.1
3.5
4.5
13.0
LP / Propane
10.0
9.4
9.1
8.9
10.0
11.0
13.0
NOTE
: A natural to LP propane gas changeover kit is necessary to convert this unit. Refer to the changeover kit installation
instruction for the conversion procedure.
Содержание 96G1DFE
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