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507563-01

Issue  1946

Refrigerant Piping

•  Use only refrigerant grade copper tubes. 
•  Split systems may be installed with up to 50 feet of 

line set (no more than 20 feet vertical) without special 

consideration (see long line set guidelines). 

•  Ensure that vapor and liquid tube diameters are 

appropriate to capacity of unit.

•  Run refrigerant tubes as directly as possible by 

avoiding unnecessary turns and bends.

•  When passing refrigerant tubes through the wall, seal 

opening with RTV or other silicon-based caulk.

•  Avoid direct tubing contact with water pipes, duct work, 

floor joists, wall studs, floors, walls, and any structure.

•  Do not suspend refrigerant tubing from joists and 

studs with a rigid wire or strap that comes in direct 

contact with tubing.

•  Ensure that tubing insulation is pliable and completely 

surrounds vapor tube.

It is important that no tubing be cut or seals broken until you 

are ready to actually make connections to the evaporator 

and to the condenser section. DO NOT remove rubber 

plugs or copper caps from the tube ends until ready to 

make connections at evaporator and condenser. Under no 

circumstances leave the lines open to the atmosphere for 

any period of time, if so unit requires additional evacuation 

to remove moisture.

Model

20 SEER

Liquid Line

Suction Line

24

3/8

3/4

36

3/8

7/8

48

3/8

7/8

60

3/8

1 1/8

Table 3. 

Be extra careful with sharp bends. Tubing can “kink” very 

easily, and if this occurs, the entire tube length will have 

to be replaced. Extra care at this time will eliminate future 

service problems.

It is recommended that vertical suction risers not be up-

sized. Proper oil return to the compressor should be 

maintained with suction gas velocity.

Filter Drier

The filter drier is very important for proper system operation 

and reliability. If the drier is shipped loose, it must be 

installed by the installer in the field. Unit warranty will be 

void, if the drier is not installed.

Installation of Line Sets

DO NOT

 fasten liquid or suction lines in direct contact with 

the floor or ceiling joist. Use an insulated or suspension 

type of hanger. Keep both lines separate, and always 

insulate the suction line. Liquid line runs (30 feet or more) 

in an attic will require insulation. Route refrigeration line 

sets to minimize length.

DO NOT

 let refrigerant lines come in direct contact with 

foundation. When running refrigerant lines through the 

foundation or wall, openings should allow for a sound 

and vibration absorbing material to be placed or installed 

between tubing and foundation. Any gap between 

foundation or wall and refrigerant lines should be filled with 

a vibration damping material.

If ANY refrigerant tubing is required to be buried by state 

or local codes, provide a 6 inch vertical rise at service 

valve. 

 CAUTION

Indoor Coil TXV Selection

The outdoor section must be matched to a factory approved 

indoor section. It is mandatory that the installer ensure 

that the correct TXV is installed in the indoor section. If 

necessary, remove the existing piston and replace it with 

the correct TXV. See indoor unit instructions for details of 

changing the piston or TXV. The 20 SEER models are only 

rated with TXV on the indoor coil.

Содержание 4SHP20LX

Страница 1: ...This is a safety alert symbol and should never be ignored When you see this symbol on labels or in manuals be alert to the potential for personal injury or death Installation and servicing of air conditioning equipment can be hazardous due to internal refrigerant pressure and live electrical components Only trained and qualified service personnel should install or service this equipment Installati...

Страница 2: ...ve fire extinguisher available Read these instructions thoroughly and follow all warning or cautions attached to the unit 1 Always wear proper personal protection equipment 2 Always disconnect electrical power before removing panel or servicing equipment 3 Keep hands and clothing away from moving parts 4 Handle refrigerant with caution refer to proper MSDS from refrigerant supplier 5 Use care when...

Страница 3: ...Top of unit 48 Between units 24 Against wall 6 Maximum soffit overhang is 36 NOTE At least one side should be unobstructed by a wall or other barrier Table 2 Clearances 30 around Control Box 24 6 NOTE See Table 2 for specific minimum clearance guidelines Figure 2 DO LOCATE THE UNIT With proper clearances on sides and top of unit On a solid level foundation or pad unit must be level to within 1 4 i...

Страница 4: ...re at this time will eliminate future service problems It is recommended that vertical suction risers not be up sized Proper oil return to the compressor should be maintained with suction gas velocity Filter Drier The filter drier is very important for proper system operation and reliability If the drier is shipped loose it must be installed by the installer in the field Unit warranty will be void...

Страница 5: ... UNIT VAPOR LINE SERVICE VALVE VAPOR LIQUID 1 A B C D A Cylinder with clean R 410A positioned to deliver liquid refrigerant to the vapor service valve B Refrigerant gauge set low side to the liquid line valve C Refrigerant gauge set center port to inlet on the recovery machine with an empty recovery tank connected to the gauge set D Connect recovery tank to recovery machine per machine instruction...

Страница 6: ...oil Shown Sensing bulb insulation is required if mounted external to the coil casing sensing bulb installation for bulb positioning STUB END TEFLON RING LIQUID LINE ASSEMBLY WITH BRASS NUT DISTRIBUTOR ASSEMBLY 3 Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring with refriger...

Страница 7: ...round Do not crimp end of the line Remove service cap and core from both the vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE PORT CORE SERVICE PORT CAP SERVICE PORT CORE SERVICE PORT CAP CUT AND DEBUR LINE SET SIZE MATCHES SERVICE VALVE CONNECTION DO NOT CRIMP SERVICE VALVE CONNECTOR WHEN PIPE IS SMALLER THAN CONNECTION 3 VAPOR LINE SERVICE VALVE COPPER TUBE STUB REFRIGER...

Страница 8: ...VES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service valve bodies and copper tube stubs Use additionalwater saturated cloths underneath the valve body to protect the base paint 4 FLOW NITROGEN Flow regulated nitrogen at 1 to 2 psig through the refrigeration gauge set int...

Страница 9: ... of the manifold gauge set in order to pressurize the line set and the indoor unit E After a few minutes open one of the service valve ports and verify that the refrigerant added to the system earlier is measurable with a leak detector F After the line set has been connected to the indoor and outdoor units check the line set connections and indoor unit for leaks Use the following procedure to test...

Страница 10: ...uid refrigerant Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit G Perform the following Close manifold gauge valves Shut off HFC 410A cylinder Reinstall service valve cores by removing manifold hose from service valve Quickly install cores with core tool while maintaining a positive system pressure Replace stem caps and finger tighten them t...

Страница 11: ...ench with a hex head extension to back the stem out counterclockwise as far as it will go Use a 3 16 hex head extension for liquid line service valves and a 5 16 extension for suction line service valves 3 Replace the stem cap Tighten finger tight then tighten an additional 1 6 turn To Close Liquid or Suction Line Service Valve 1 Remove the stem cap with an adjustable wrench 2 Use a service wrench...

Страница 12: ...s shipped with room thermostat Generally the thermostat should not be exposed to sunlight drafts or vibration and should not be mounted on exterior walls Low voltage wiring must be separated from high voltage wiring WARNING Low voltage connections should be in accordance to the wiring diagram Alarms Alarm information is provided on the outdoor unit access panel and in the Comfort Sync Wi Fi Instal...

Страница 13: ... C Terminal OUTDOOR UNIT PROVIDED RAST 6 PIN CONNECTOR CONNECTS TO RAST 6 PIN CONNECTOR ROUTE CONTROL WIRING THROUGH GROMMET AND SECURE WITH CABLE TIE GROMMET AND CABLE TIE USE WATERTIGHT CONDUIT FOR HIGH VOLTAGE CONNECT CONDUIT TO CUTOUT AND ROUTE HIGH VOLTAGE WIRING INDOOR CONTROL Thermostat Figure 6 Control Wiring ...

Страница 14: ...Page 14 of 19 507563 01 Issue 1946 Figure 7 Control Board 7 SEGMENT DISPLAY PUSH BUTTON ...

Страница 15: ...For varying lengths of line set refer to Table 4 for refrigerant charge adjustment A blank space is provided on the unit rating plate to list the actual field charge Table 4 Refrigerant Charge Adjustment Liquid Line Set Diameter Oz Per 5 ft adjust from 15 ft line set 3 8 in 3 oz per 5 ft or 0 6 oz per 1 ft If line length is greater than 15 ft add this amount If line length is less than 15 ft remov...

Страница 16: ...bent fins may affect unit operation SHARP OBJECT HAZARD Condenser coils have sharp edges Wear adequate body protection on body extremities e g gloves FAILURE TO FOLLOW THIS WARNING COULD RESULT IN BODILY INJURY WARNING Painted Surfaces For maximum protection of the unit s finish a good grade of automobile wax should be applied every year In geographical areas where water has a high concentration o...

Страница 17: ...at may engage auxiliary heat during the defrost cycle to satisfy a heating demand however the unit will run to normal operation at the conclusion of the defrost cycle In case of extended power outage If the outdoor temperature is below 50 F and power to your outdoor unit has been interrupted for one hour or longer observe the following when restoring power to your heat pump system Set the room the...

Страница 18: ...CK THERMAL PROTECTION SWITCH GRAY GRAY RED BLACK BLUE BROWN NOTES 1 NOTE FOR USE WITH COPPER CONDUCTORS ONLY REFER TO UNIT RATING PLATE FOR MINIMUM CIRCUIT AMPICITY AND MAXIMUM OVERCURRENT PROTECTION SIZE 2 WARNING ELECTRIC SHOCK HAZARD CAN CAUSE INJURY OR DEATH UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES 3 REFER TO COMPRESSOR IN UNIT FOR ACTUAL TERMINAL ARRANGEMENT 4 NOTE IF...

Страница 19: ...OVERCURRENT PROTECTION SIZE 2 WARNING ELECTRIC SHOCK HAZARD CAN CAUSE INJURY OR DEATH UNIT MUST BE GROUNDED IN ACCORDANCE WITH NATIONAL AND LOCAL CODES 3 REFER TO COMPRESSOR IN UNIT FOR ACTUAL TERMINAL ARRANGEMENT 4 NOTE IF ANY WIRE IN THE APPLIANCE IS REPLACED IT MUST BE REPLACED WITH WIRE OF LIKE SIZE RATING INSULATION THICKNESS AND TERMINATION U W V 1 2 GRAY GRAY RED L2 L1 CONTROL PANEL LOW PRE...

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