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OPERATIONS-PARTS

MANUAL

RS832

056840 - 10/2012

Roller Screed

Содержание RS832

Страница 1: ...OPERATIONS PARTS MANUAL RS832 056840 10 2012 Roller Screed...

Страница 2: ...056840 10 2012 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience...

Страница 3: ...AEC assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual Allen Products are covered under one or more of the following patent numbers U S Design Patent...

Страница 4: ...tion to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rot...

Страница 5: ...1 1 State Regulations 1 2 Federal Regulations 1 3 1 1 General Safety Information 1 4 1 2 Safety Symbols 1 5 1 3 General Safety 1 6 1 4 Transportation Safety 1 11 2 0 Operations 2 1 2 1 General Informa...

Страница 6: ...mbly 4 14 Drive Tube Idle Assembly 4 16 Manaul Jack Assembly 4 18 Fuel Filter Replacement 4 22 Oil Filter Replacement 4 23 Hydraulic Tank Assembly 4 24 Paving Tube Scraper Assembly 4 26 Operator Contr...

Страница 7: ...f trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS SECTION 4 PARTS Complete any warranty requirements as specified by t...

Страница 8: ...Mobile Phone _____________________ Additional Comments ______________________________________________________ ________________________________________________________________________ _________________...

Страница 9: ...PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorizatio...

Страница 10: ...ormat The model number identifies your machine and will ensure that you receive the correct replacement parts Serial Number Example R 832 03 12 02 Series 832 Basic Machine Roller Screed Month Year Seq...

Страница 11: ...d not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting se...

Страница 12: ...Polyurethane Coating Steerable Polyurethane Covered Drive Tube Speed 20 RPM Maximum 12 8M per minute Engine 32HP Turbo Charged Kubota Diesel Fuel Capacity 6 Gallons 22 7 liters Sectionalized Overhead...

Страница 13: ...L cu in 1 123 68 53 Combustion System IDI Intake System Turbocharged Maximum Speed rpm 3000 Output kW 24 5 Gross Intermittent hp 32 8 ps 33 3 Direction of Rotation Counterclockwise Viewed on Fly whee...

Страница 14: ...056840 10 2012 Page xii Dimensional Specifications This is the dimension for a 14 machine Increments of 2 up to 34 are applicable...

Страница 15: ...056840 10 2012 SECTION 1 SAFETY Page 1 1 Section 1 SAFETY...

Страница 16: ...056840 10 2012 SECTION 1 SAFETY Page 1 2 State Regulations Proposition 65 Warning...

Страница 17: ...056840 10 2012 SECTION 1 SAFETY Page 1 3 Federal Regulations Respiratory Hazards...

Страница 18: ...y notes shown below will inform you about potential hazards that could injure you or oth ers The safety notes specifically address the level of exposure to the operator and are preceded by one of four...

Страница 19: ...ION 1 SAFETY Page 1 5 1 2 Safety Symbols Potential hazards associated with the operation of this equipment will be referenced with hazard symbols which may appear throughout this manual in conjunction...

Страница 20: ...rd while the equipment is in operation No one other than the operator is to be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended p...

Страница 21: ...ER operate the equipment in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death If applicable never use your hand to find h...

Страница 22: ...ut of the radiator and severely scald any persons in the general area of the screed DO NOT remove the coolant drain plug while the engine is hot Hot coolant will gush out of the coolant tank and sever...

Страница 23: ...R use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine DO NOT drop the battery There is a possib...

Страница 24: ...skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the neares...

Страница 25: ...amount Before lifting make sure that the lift loops are not damaged ALWAYS make sure crane or lifting device has been properly secured to the lift loops of the equip ment ALWAYS shutdown engine before...

Страница 26: ...properly DOT Requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps The maximum speed for highway towing is 55 MPH unles...

Страница 27: ...056840 10 2012 SECTION 2 OPERATIONS Page 2 1 Section 2 OPERATIONS...

Страница 28: ...red for the right strike off grade Some of the applications the screed can be used for are suspended slabs slabs on grade tilt up panels roads post tension slabs bridges elevated decks runways highway...

Страница 29: ...engine is a hydraulic drive pump which provides the hydraulic pressure neces sary to rotate the drive and paving tubes Inadequate substrate and form support can lead to form failure causing unnecessa...

Страница 30: ...derations 2 5 X 2 5 X 1875 3 16 inch wall structural steel tubing with adjustable support spacing is recommended Standard deflection with 3 16 inch wall tubing thickness for the above reference config...

Страница 31: ...ION 2 OPERATIONS Page 2 5 2 1 General Information continued VISIT US www alleneng com LIKE US www facebook com AllenEngineering FOLLOW US alleneng WATCH US www youtube com AllenMachinery PAVING FORM F...

Страница 32: ...not limited to Modifications or repairs made to the equipment without written approval from AEC Improper storage Poor maintenance Dirty machine Improper lifting that may cause frame to bend Screeding...

Страница 33: ...056840 10 2012 SECTION 2 OPERATIONS Page 2 7 2 2 Operational Controls 1 2 4 3 5 6 8 10 11 12 13 14 15 16 17 18 19...

Страница 34: ...w the operators seat 6 Serial Number Plate When ordering parts use information on this plate to identify model and type of unit 7 Hydraulic Hose Lines Always keep hose lines clean DO NOT allow foreign...

Страница 35: ...be Pull up for forward rotation push down for reverse rotation 20 Augers Available only on the RS844 machine These allow the operator to distribute the con crete in front of the machine for consistent...

Страница 36: ...pilled fuel immediately Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards NEVER smoke around or near a gen...

Страница 37: ...n 8 Insert ignition key into ignition switch Next turn ignition key counter clockwise and watch for the glow plug LED to go out This position allows warming of the glow plugs 9 When glow plug status L...

Страница 38: ...er unit end directional drive tube control lever fully forward and verify that both drive tubes rotate 6 Next fully engage the power unit end drive tube control lever in the reverse pull back directio...

Страница 39: ...056840 10 2012 SECTION 3 SERVICE Page 3 1 Section 3 SERVICE...

Страница 40: ...e injury or death ALWAYS place the ignition switch in the OFF position before performing any maintenance Disconnect negative battery cable from battery before servicing ALWAYS allow the engine to cool...

Страница 41: ...amaged components 1 Remove wing nut 2 Remove element from air cleaner body 3 Clean cartridge by gently tapping the end with the handle of a screwdriver Replace cartridge if very dirty or damaged with...

Страница 42: ...hours 2 Remove the oil filler cap and fill engine crankcase with recommended type oil as listed in the table below Fill to the upper limit of dipstick 3 Crankcase oil capacity with oil filter replacem...

Страница 43: ...the oil and fuel lines and connections regularly for leaks or damage Repair or replace as necessary Replace the oil and fuel lines every two years to maintain the line s performance and flexibility R...

Страница 44: ...charge without sufficient fluid in the battery 3 Never attempt to charge a battery that is frozen The battery can explode unless first al lowed to thaw 4 ALWAYS be sure that the battery cables are pro...

Страница 45: ...se fittings with EP3 grease or equivalent Failure to lubricate bearing grease fittings daily will cause rotation of drive and paving tubes to stiffen To prevent contamination of the bear ing always in...

Страница 46: ...ing the hydraulic oil DO NOT USE MULTI VISCOSITY OIL Cleanliness is a very important part of proper hy draulic system operation Hydraulic oil is not only used to transfer power it also lubricates and...

Страница 47: ...ntally friendly manner Replace the drain plug and tighten 3 Remove the return filter and install a new filter Dispose of the used filter in an environmentally friendly manner 4 Disconnect the suction...

Страница 48: ...056840 10 2012 SECTION 3 SERVICE Page 3 10 Notes...

Страница 49: ...056840 10 2012 SECTION 4 PARTS Page 4 1 Section 4 PARTS...

Страница 50: ...y The FRONT and or REAR orientations are defined from the operator s view of sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any...

Страница 51: ...replacement parts by the appropriate part number not the key number This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions belo...

Страница 52: ...056840 10 2012 SECTION 4 PARTS Page 4 4 Rear Walkway and Ballast Tube Illustration 11 12 10 4 15 11 10 7 3 14 1 5 9 16 2 6 8 13...

Страница 53: ...R 5 2 5 010082 FSTN FW 5 16 4 6 010083 FSTN FW 3 8 10 7 011490 FSTN FW HARDENED 1 2 1 8 020514 FSTN NUT STOVER LOCK 3 8 16 4 9 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 10 055039 FSTN LW 1 2 GR8 YELLO...

Страница 54: ...056840 10 2012 SECTION 4 PARTS Page 4 6 Paving Tube Motor Assembly Illustration 22 26 1 6 37 33 29 15 30 31 8 4 23 28 14 19 20 32 27 7 2 13 16 35 5 7 2 3 8 12 9 36 10 17 25 18 11 34 24...

Страница 55: ...93 FSTN HHCS 5 8 11 x 2 1 2 LG GR 8 2 19 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 20 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 21 057037 SPACER INNER FOR DRIVE SPROCKET 1 22 057136 HOUSING PAVING TUBE...

Страница 56: ...056840 10 2012 SECTION 4 PARTS Page 4 8 Paving Tube Idle Assembly Illustration 7 9 10 11 13 2 5 16 4 1 5 14 15 6 8 3 12...

Страница 57: ...UT HEX 1 2 13 4 7 029222 IDLE END BEARING 1 8 037798 FSTN HHCS 1 2 13 X 1 1 2 GR8 4 9 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 10 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 4 11 057039 SPACER SPROCKET FOR...

Страница 58: ...012 SECTION 4 PARTS Page 4 10 Drive Tube Frame Assembly Illustration 14 29 42 34 22 12 25 26 35 45 28 32 5 7 2 3 7 48 39 11 1 6 47 1 33 40 19 44 10 27 37 36 16 23 46 21 18 24 1 13 38 41 4 7 1 Left Han...

Страница 59: ...W 1 2 GR8 YELLOW ZINC 24 26 055040 FSTN NUT HEX 1 2 13 GR8 YELLOW ZINC 12 27 057017 BRACKET LH REAR END FRAME SCRAPER BRACKET 2 28 057038 SPACER SPROCKET FOR HD MOTOR RS800 1 29 057039 SPACER SPROCKET...

Страница 60: ...056840 10 2012 SECTION 4 PARTS Page 4 12 Drive Tube Assembly Illustration 3 7 1 2 4 5 6 8...

Страница 61: ...CHINE 2 2 020542 FSTN NUT STOVER LOCK 1 4 20 2 3 033711 FSTN HHCS 1 2 13 X 4 1 2 2 4 033936 SPRING SCRAPER ASSEMBLY TRTP 2 5 057045 SCRAPER ASSSEMBLY FOR 5 DRIVE TUBES FOR RS800 1 6 057177 SHAFT DRIVE...

Страница 62: ...056840 10 2012 SECTION 4 PARTS Page 4 14 Drive Tube Scraper Assembly Illustration 4 5 3 2 1...

Страница 63: ...N QTY 1 010002 FSTN HHCS 1 4 20 X 3 4 12 2 010081 FSTN FW 1 4 12 3 020542 FSTN NUT STOVER LOCK 1 4 20 12 4 057030 WELDMENT 5 SCRAPER 1 5 057032 SCRAPER TIVAR FOR RS800 SERIES 2 VISIT US www alleneng c...

Страница 64: ...056840 10 2012 SECTION 4 PARTS Page 4 16 Drive Tube Idle Assembly Illustration 12 8 22 10 14 8 24 15 6 3 18 21 11 20 9 13 23 8 16 5 2 17 4 1 5...

Страница 65: ...1 4 GR8 4 11 033768 BEARING SCJT 1 1 4 2BOLT FLNG 2 12 050433 FSTN ACME 1 2 10 HEX NUT 4 13 050449 GREASE FITTING ADAPTER 1 4 28 STRAIGHT 2 14 055039 FSTN LW 1 2 GR8 YELLOW ZINC 4 15 057047 BRACKET L...

Страница 66: ...056840 10 2012 SECTION 4 PARTS Page 4 18 Manual Jack Assembly Illustration 13 5 6 7 10 4 8 11 9 12 2 6 2 3 1...

Страница 67: ...E TUBE DOE DOLLY JAC TS800 1 12 057730 JACK 2 1 2 SQ SIDE WIND 8000 LBS 1 13 057865 FRONT DOLLY RECEIVER MOUNT FOR PNEUMATIC TIRE DOLLY JACK 1 OUR MISSION STATEMENT Our Mission is to provide superior...

Страница 68: ...056840 10 2012 SECTION 4 PARTS Page 4 20 Manual Jack Assembly cont d Illustration 5 1 3 4 6 7 2 B C A...

Страница 69: ...057679 CLEVIS PIN 5 8 X 3 LONG ZINC PLATED 1 4 057868 WHEEL AND TIRE ASSEMBLY 16 2000 LB CAPACITY 1 1 4 BORE HUB 1 5 057880 YOKE ASSEMBLY FOR PNEUMATIC WHEEL 1 A 049697 BEARING BALL THRUST EW2 HDX740...

Страница 70: ...056840 10 2012 SECTION 4 PARTS Page 4 22 Fuel Filter Replacement PART 70000 43081 PART 043920...

Страница 71: ...056840 10 2012 SECTION 4 PARTS Page 4 23 Oil Filter Replacement PART 16271 32090...

Страница 72: ...056840 10 2012 SECTION 4 PARTS Page 4 24 Hydraulic Tank Assembly Illustration 057220 8 4 2 1 3 9 5 6 7...

Страница 73: ...12 Gal 1 010019 FSTN HHCS 5 16 18 X 3 4 GR 5 2 2 010090 FSTN LW 5 16 2 3 032268 UNIT CHROME LOCKABLE GAS HYDRA TANK CAP 1 4 038949 FILTER RETURN LINE 1 5 040072 STRAINER SMALL HYD TMF 05 5 TANK TRTP...

Страница 74: ...056840 10 2012 SECTION 4 PARTS Page 4 26 Paving Tube Scraper Assembly Illustration 15 10 8 2 5 9 12 11 16 4 8 14 13 Left Hand Shown...

Страница 75: ...STN NUT HEX NYLOCK 5 16 18 12 10 039082 FSTN HHCS 5 16 18 X 3 GR 5 6 11 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 3 12 057307 BRACKET TOP CONNECTING FOR RS800 FRONT PAVING TUBE SCRA...

Страница 76: ...056840 10 2012 SECTION 4 PARTS Page 4 28 Operator Control Panel Assembly Illustration 19 12 14 18 44 13 4 36 15 37 17 55 42 47 54 1 53 50 20 24 32 22 52 9 6 33 6 34 35 21 43 2 7 5 51...

Страница 77: ...27 048601 BRACKET THROTTLE CABLE X1 1 28 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 29 049060 SEAT 1 30 050239 FSTN SPLIT LOCK NUT 3 8 16 GR 5 4 31 053189 U BOLT 3 1 2 X 3 8 16 2 32 055033 FSTN HHCS 1...

Страница 78: ...056840 10 2012 SECTION 4 PARTS Page 4 30 Operator Control Panel Assembly cont d Illustration 22 26 31 28 46 29 39 45 10 3 38 25 40 16 56 48 27 25 INSIDE...

Страница 79: ...RACKET THROTTLE CABLE X1 1 28 048665 TUBE MANUAL PACK PLASTIC 9000 14 1 29 049060 SEAT 1 30 050239 FSTN SPLIT LOCK NUT 3 8 16 GR 5 4 31 053189 U BOLT 3 1 2 X 3 8 16 2 32 055033 FSTN HHCS 1 8 X 2 LONG...

Страница 80: ...056840 10 2012 SECTION 4 PARTS Page 4 32 Strobe Light and Puller Illustration A 9 B C E F D 5 6 7 8 10 1 2 3 4 Left Hand Shown...

Страница 81: ...1 7 057264 PLATE CONNECTING FOR HINGE PLATE FOR HOOD RS800 1 8 057373 LH STEERING FORK KEEPER RS800 1 057374 RH STEERING FORK KEEPER RS800 1 9 057640 ASSY STROBE LIGHT MAST FOR 2440 1 A 052955 STROBE...

Страница 82: ...056840 10 2012 SECTION 4 PARTS Page 4 34 Power Unit Assembly Illustration 057500 30 37 46 44 49 25 42 41 6 26 21 25 38 51 40 18 45 16 17 52 2 8 29...

Страница 83: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Страница 84: ...056840 10 2012 SECTION 4 PARTS Page 4 36 Power Unit Assembly cont d Illustration 12 31 53 20 9 10 42 43 35 28 33 44 44 39...

Страница 85: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Страница 86: ...056840 10 2012 SECTION 4 PARTS Page 4 38 Power Unit Assembly cont d Illustration 34 23 47 48 11 12 36 15 22...

Страница 87: ...8 25 038508 FSTN HHCS 1 2 13 X 1 1 4 GR 8 2 26 040004 FSTN 5 16 18 GR C STOVER HEX NUT 2 27 040330 PUMP 12 V ELECTRONIC FUEL 1 28 040389 CLIP SP500 1 3 4 WIRE LOOM 1 29 040905 KIT HYD PUMP DRIVE ADAP...

Страница 88: ...056840 10 2012 SECTION 4 PARTS Page 4 40 Idle End Assembly Illustration 39 47 27 40 29 37 42 45 36 35 34 53 50 49 5 48 6 8 36 1 52 38 11 2 18 20 43 30 17 41 19...

Страница 89: ...1 26 042342 FSTN SFBHCS 1 4 20 x 3 4 4 27 043287 CLEANER 44KB TURBO B53 AIR 1 28 045019 FSTN NUT 1 8 HEX GR 8 2 29 047693 COOLER HYDRAULIC F HD550 1 30 048678 HANDLE LOAD RATED NYLON 2 31 050433 FSTN...

Страница 90: ...056840 10 2012 SECTION 4 PARTS Page 4 42 5 Frame Section Assembly 057382 Illustration 14 13 6 3 2 17 19 9 16 7 10 12 3 11 18 1 4 15...

Страница 91: ...010112 FSTN NUT HEX 3 4 10 4 8 052787 FTG LH LARGE HEX UNION FOR 1 2 HOSE 2 9 052787 FITTING F2403 8 8 2 10 057011 ROD TOP CONNECTING FOR PR2440 ASSEMBLY 2 11 057012 SPHERICAL WASHER 3 4 2 12 057013...

Страница 92: ...056840 10 2012 SECTION 4 PARTS Page 4 44 5 Scraper Assembly 057386 Illustration 15 1 4 8 14 11 10 9 7 12 13 2 6 3 5 7...

Страница 93: ...STN LW 5 16 4 7 012612 FSTN NUT HEX NYLOCK 5 16 18 8 8 020542 FSTN NUT STOVER LOCK 1 4 20 5 9 039082 FSTN HHCS 5 16 18 X 3 GR 5 4 10 057306 BRACKET SCRAPER MIDDLE RS800 SERIES FRONT PAVING TUBE 2 11 0...

Страница 94: ...056840 10 2012 SECTION 4 PARTS Page 4 46 E Hydraulic Schematic Illustration 24 24 21 23 16 7 17 4 7 9 18 15 6 22 5 8 2 7 17 1 14 10 3...

Страница 95: ...TP 3 8 042844 GAUGE 5 00 SITE LEVEL 1 9 045135 MANIFOLD SPECIAL F TRTP 1 10 047693 COOLER HD550 HYDRAULIC 10 06 1 14 055126 THERMOSTAT ASSEMBLY TM461 A1 1 15 055127 CONNECTOR 8CHW02PG9N 1 16 055452 SW...

Страница 96: ...45921 FTG F6400 8 8 O STR 8 045924 FTG F6602 6 6 6 O TEE 2 045947 FTG F6400 12 12 O STR 1 046354 F6400 08 10 0 FLARE O FITTING 2 046362 FITTING F6801 6 8 NWO 2 046367 F6400 06 10 0 FLARE O FITTING 4 0...

Страница 97: ...N 42 8 057797 RS832 16 10 PAVE A PORT PAVE MOTOR 115 8 057798 RS832 16 11 PAVE B PORT PAVE MOTOR 115 8 057799 RS832 16 12 2 PUMP UNION 113 6 057800 RS832 16 13 3 PUMP UNION 113 6 057801 RS832 16 14 LH...

Страница 98: ...056840 10 2012 SECTION 4 PARTS Page 4 50 Engine Electrical Schematic Illustration...

Страница 99: ...056840 10 2012 SECTION 4 PARTS Page 4 51 Engine Electrical Schematic Illustration...

Страница 100: ...056840 10 2012 SECTION 4 PARTS Page 4 52 Machine Electrical Schematic Illustration...

Страница 101: ...056840 10 2012 SECTION 4 PARTS Page 4 53 Machine Electrical Schematic Illustration...

Страница 102: ...E FOR RS800 SERIES 18 057173 20 PAVING TUBE FOR RS800 SERIES 20 057173 22 PAVING TUBE FOR RS800 SERIES 22 057173 24 PAVING TUBE FOR RS800 SERIES 24 057173 26 PAVING TUBE FOR RS800 SERIES 26 057173 28...

Страница 103: ...056840 10 2012 INTENTIONALLY BLANK...

Страница 104: ...YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT 800 643 0095 or 870 236 7751 FAX 800 643 0097 or 870 236 3934 P O Box 819 Paragould Arkansas 72451 USA www alleneng com 056840 10 2012...

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