Rockwell Automation Publication 800G-IN005A-EN-P - May 2018
3
Bulletin 800G Assembled Stations
Operators
To install operators, follow these steps:
1. Align the
four tabs on
the operator
with the
notches
inside of the
enclosure
cover.
2. Secure the operator by twisting the mounting ring wrench in a
clockwise direction.
3. Tighten the mounting ring nut to a torque range of
2.8…3.4 N·m (25…30 lb·in).
4. If installing a replacement operator, verify that the operator
plunger aligns with the contact block pins.
To remove operators, follow these steps:
1. Loosen the mounting ring by twisting the wrench in a
counterclockwise direction.
2. Remove the operator and install an equivalent replacement
operator (same part number).
Enclosure
1. Install the optional enclosure identification label in the recess
of the enclosure cover.
2. Reference the mounting hole pattern that is given in
3. Tighten the hardware to enclosure base.
4. All open cable entry holes must be sealed with a certified
stopping plug.
5. Tighten the enclosure cover screws to a torque range of
0.8…1.0 N·m (7…9 lb·in).
Commissioning
Before commissioning, check the following:
• The assembled station has been installed in compliance with
the regulations.
• The assembled station is not damaged (free of cracks or
physical damage) and is clean.
• The connection has been established properly and verify that
the conductors are secure.
• The minimum ingress protection levels have been met for the
hazardous location environment (gas explosion IP64, dust
explosion IP6X).
Maintenance
• Only qualified personnel are allowed to do any maintenance
and fault clearance.
• IEC/EN 60079-17 must be observed.
You must keep all assembled station components in good condition,
operate them properly, monitor them, and clean them regularly.
• Check all operators, modules, contact blocks, seals, glands, and
cables regularly for cracks, damage, and physical defects. Verify
that they are properly installed.
Repair and Replacement
• Operators are defective if they no longer actuate the attached
back-of-panel components, if the lens is damaged on
illuminated operators, or if the integrity of the device and/or
sealing has been compromised.
• Back-of-panel devices are defective if the contact block does
not function properly or the indicator does not illuminate on
the power module.
• The enclosure is defective if the gasket or enclosure body have
cracks, damage, or physical defects.
• Devices must be replaced with an equivalent catalog number
from the manufacturer.
Accessories and Replacement Parts
For more accessories and replacement parts that Rockwell Automation
offers, see
https://ab.rockwellautomation.com/Push-Buttons/
.
Disposal
At the end of its life, this equipment must be collected separately from
any unsorted municipal waste. Follow all local and national
requirements for disposal of this product.
Mounting Ring
Wrench (800G-AW1)
2.8…3.4 N·m (25…30 lb·in)
Mounting Nut
(800G-AMN1)
Enclosure
Identification
Label
(800G-AEL)
0.8…1.0 N·m
(7…9 lb·in)
ATTENTION:
Risk of serious injury due to incorrect maintenance.
IMPORTANT
• You can clean operators with compressed air.
• Do not clean contact blocks or power modules with
compressed air.
• Enclosures can be cleaned with a wet cloth; enclosures are
limited to wet cleaning!
ATTENTION:
Defective operators, contact blocks, power modules,
accessories, and enclosures cannot be repaired; they must be
replaced.
