ALLDOS KM 254 series Скачать руководство пользователя | Manualshive

Страница: 22 / 52

background image

KM 254 en

22

15.720039-V1.0

5.2.2

Installation Examples and Tips

Picture of optimal installation

1i

Dosing tank

2i

Electric agitator

3i

Extraction device

4i

Suction pulsation damper

5i

Dosing pump

6i

Overflow valve

7i

Pressure retention valve

8i

Pulsation damper

9i

Measuring glass

10i Injection unit

1i

2i

3i

4i

5i

6i

7i

9i

10i

8i

max. 1m

Tank installation:

•

For non-degassing media with viscosity similar to
water, the pump can be mounted onto the tank
(observe the admissible suction height).

Preferable for flooded suction.

For dosing media which tend to sedimentation:

•

Install a suction line with filter (13i) in a way ensuring
that the suction valve remains several centimetres a
bove the botton of the tank.

p

10i

6i

13i

«
...
20
21
22
23
24
...
»

Содержание KM 254 series

Страница 1: ...15 720039 V1 0 Piston Diaphragm Dosing Pump KM 254 Operation Manual Please read the Operating and Servicing Manual completely and retain for future refe rence...

Страница 2: ...peration Manual Version 1 0 Issued by ALLDOS Eichler GmbH Reetzstra e 85 76327 Pfinztal S llingen Postfach 1160 76317 Pfinztal Germany Tel 49 0 72 40 61 0 Fax 49 0 72 40 61 177 Mail alldos de alldos c...

Страница 3: ...s When Safety Instructions Are Not Observed 11 2 4 Safety Conscious Working 11 2 5 Safety Instructions for the Operator User 12 2 6 Safety Instructions for Maintenance Inspection and Installation Work...

Страница 4: ...optional 25 6 Electrical Connections 27 6 1 Electrical servomotor optional 27 6 2 Electronic stroke preset counter optional 27 6 3 Electrically heated dosing head optional 27 6 4 Diaphragm control opt...

Страница 5: ...aning the suction and pressure valves 37 9 6 Changing the diaphragm and gear oil for dosing head with single diaphragm no MBS 39 9 6 1 Drain gear oil 39 9 6 2 Removing the dosing head 39 9 6 3 Replaci...

Страница 6: ...and access the pump configuration at ALLDOS The most important characteristics of the pump configuration e g for dosing head and valve materials they are described in the Product Descrip tion and Acc...

Страница 7: ...If the total counterpressure at the dosing point and geodetic height difference between the suction valve and the dosing point is less than 2 bar 20 m WS a pressure retention valve must be installed d...

Страница 8: ...tions Caution Risk of malfunction or damage to the device The installation site must be under cover Pumps with electronics are only suitable for indoor use Do not install outdoors Type Singlepump Doub...

Страница 9: ...ction or damage to the device The dosing medium must be in liquid phase Observe the freezing and boiling point of the dosing medium Caution Risk of malfunction or damage to the device The resistance o...

Страница 10: ...e 94 9 EC refer to the enclosed instruction manual Operating an explosion protected pump in addition to this operation manual Warning Other applications or the operation of pumps in ambient and operat...

Страница 11: ...all times 2 2 Qualification and Training of Personnel Operating maintenance inspection and installation personnel must have the relevant qualifications The responsibility and supervision of personnel...

Страница 12: ...on the dosing head connections or lines Wear the necessary protective clothing goggles gloves Before removing the dosing head valves and media lines empty any remaining medium in the dosing head into...

Страница 13: ...nintentional operation This action should be taken if the pump has been damaged if the pump no longer seems to be operational if the pump has been stored for an extended period of time in poor conditi...

Страница 14: ...t is returned or stored It is essential that there are no traces of toxic or hazardous media remaining on the pump Drain oil from the drive mechanism package pump correctly Caution Risk of malfunction...

Страница 15: ...piston stroke area The sliding plug 5p envelops the holes during the stroke and seals the stroke area from the drive area The hydraulic excursion of the solid teflon diaphragm Q displaces an equivale...

Страница 16: ...diaphragm breakage signal are equipped with Dosing head with PTFE double diaphragm system and ball check valve with built in contact manometer Double diaphragm system Dosing pumps with a double diaphr...

Страница 17: ...elow Warning The contact manometer Ex in explosion protected version with post switch should be used if the pump is fitted with a flameproof motor 4 2 Dimensional Drawing Part number of manometer Desc...

Страница 18: ...lloy C D050 V4A liquid heating D060 PVC with double diaphragm system for diaphragm breakage signal D061 V4A D062 PP D063 PVDF D064 Hastelloy C D360 PVC with double diaphragm system for diaphragm break...

Страница 19: ...t is interrupted The manometer has a 2 m long cable 4 8 Installation Location 4 8 1 Space Required for Operation and Maintenance The pump must be placed where it is freely accessible for operation and...

Страница 20: ...KM 254 en 20 15 720039 V1 0 4 8 3 Underground The pump must be mounted on a flat surface...

Страница 21: ...rpressure at the dosing point and geodetic height difference between the suction valve and the dosing point is less than 2 bar 20 m WS a pressure retention valve must be installed directly in front of...

Страница 22: ...mper 9i Measuring glass 10i Injection unit 1i 2i 3i 4i 5i 6i 7i 9i 10i 8i max 1m Tank installation For non degassing media with viscosity similar to water the pump can be mounted onto the tank observe...

Страница 23: ...on line Overflow valve To protect the dosing pump and the pressure line against Install an overflow valve 6i in the pressure line For volatile media flooded suction Install a filter in the suction lin...

Страница 24: ...ne length it may be necessary to use a suction pulsation damper 4i Observe the Approximate values when using pulsation dampers auf Seite 21 and if necessary request a system specific calculation from...

Страница 25: ...arning Observe the manufacturer s safety instructions when handling chemicals 5 3 2 Connecting the Suction and Pressure Lines Connect the suction line to the suction valve Connect the pressure line to...

Страница 26: ...ng head liquid heated 2f1 Hose nipple DN10 connection Demands placed on heating liquid The heating liquid must not attack stainless steel maximum permissible pressure p max 3 bar maximum permissible t...

Страница 27: ...r to the mains supply please refer to the instructions for the servomotor 6 2 Electronic stroke preset counter optional To connect the stroke preset counter to the mains supply please refer to the ins...

Страница 28: ...contact opening width of at least 3 mm should be installed between the pump and the mains Connect the motor to the mains in accordance with local electrical installation regulations as is shown on th...

Страница 29: ...rosswise using a torque wrench Torque 7 2 2 Oil filling Note The pump is checked at the factory and the oil is drained for shipping purposes Before start up add the special oil which is provided The p...

Страница 30: ...screw F and the oil level gauge back on The pump is now ready to operate Note The rod length of the oil level gauge is Caution Check the oil level at least every 2 weeks and add oil if necessary Only...

Страница 31: ...5 Close the cover of the pressure relief valve again 6 Open the shut off valve after the manometer 7 4 Zero Point Adjustments 7 4 1 Adjusting the zero point for system pressures up to 100 bar The zero...

Страница 32: ...the stroke adjustment button slowly towards the zero point until the dosing the liquid level falls stops in the measuring device 7 Switch off the pump 8 Set the scale ring 4l to zero 8 1 Loosen the s...

Страница 33: ...mains Depressurise the system Take suitable steps to ensure that the returning dosing medium is safely collected Carefully remove all lines Uninstall the pump 7 6 2 Cleaning Rinse all parts that have...

Страница 34: ...ghten the locking screw 21 so that the stroke adjust ment button can still be turned cannot be turned any more 5 Replace cover 1l Caution Pump cannot be operated if the stroke adjustment button is ful...

Страница 35: ...KM 254 en Operating the Pump V1 0 35 controller...

Страница 36: ...ol for diaphragm breakage signal If a diaphragm breakage signal MBS occurs you should first of all check whether an error has been displayed as different external factors such as for instance the heat...

Страница 37: ...el at least every 2 weeks and add oil if necessary Note The rod length of the oil level gauge is 9 5 Cleaning the suction and pressure valves Warning When working on the dosing head connections or lin...

Страница 38: ...V1 0 Caution The O rings must be correctly placed in the specified groove Observe flow direction arrow Tighten plastic valves by hand only Risk of damage DN 20 valve 1 stainless steel 2 plastic optio...

Страница 39: ...6 1 Drain gear oil 1 Unscrew the stroke adjustment screw B and collect gear oil in a container 2 Screw the lock screw B and the new gasket 1b back in and tighten well Caution Risk of leaking and damag...

Страница 40: ...h the aeration screw opening F until the oil rea ches the mark on the oil level gauge 4 Wait 30 minutes 5 Run the pump for approx 5 minutes with a stroke adjustment of 0 6 Run the pump for approx 10 m...

Страница 41: ...q slightly using pliers replace with new ones after a diaphragm has broken 3 Measure the outer wall thickness of both new diaphragms Q1 and Q2 s1 Q1 s2 Q2 Caution Observe correct installation of diaph...

Страница 42: ...osswise using a torque wrench Note Refer to the Start up section for subsequent start up 9 7 4 Filling the double diaphragm with separating agent Note After a diaphragm has broken the ball check must...

Страница 43: ...hydraulic oil through the aeration screw opening F until the oil rea ches the mark on the oil level gauge 4 Wait 30 minutes 5 Run the pump for approx 5 minutes with a stroke adjustment of 0 6 Run the...

Страница 44: ...Reassemble ball check 4 Refit ball check T 5 Screw contact manometer S and connection piece U back on 6 For pumps and manometers in flameproof version screw earthing 4u back on Caution Tighten ball c...

Страница 45: ...ly if the pump is designed for this Never block the overpressure valve Pressure valve is installed in the opposite direction of the flow observe the arrow at the valve Install pressure valve correctly...

Страница 46: ...es use anderes other hydraulic oil with a higher viscosity mainly for frequency controller operation and higher backpressures Manometer pressure line Backpressure has seriously increased overpressure...

Страница 47: ...s for spare parts can be found in the table below or can be obtained on request by indicating the device name of the pump If you already have a spare part set you can reorder it using the same number...

Страница 48: ...ption KM 254 single 555 302 3 5 l DHG 68 KM 254 double 555 303 4 5 l DHG 68 Manufacturer Designation ARAL Degol BMB 68 BP BP Energol GR XP 68 Chevron Chevron NL gear compound 68 ESSO Spartan BP 68 Fin...

Страница 49: ...254 102 60Hz Q0 3bar 0 20 40 60 80 100 120 140 160 0 10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 10bar 254 143 50Hz Q0 3bar 0 20 40 60 80 100 120 140 160 180 200 0 10 20 30 40 50 60 70 80 90 100 h Q...

Страница 50: ...10 20 30 40 50 60 70 80 90 100 h Q l h 3bar 10bar 254 97 50Hz Q0 10bar 0 20 40 60 80 100 120 140 0 10 20 30 40 50 60 70 80 90 100 h Q l h 10bar 16bar 254 97 60Hz Q0 10bar 0 20 40 60 80 100 120 140 0 1...

Страница 51: ...50 0 10 20 30 40 50 60 70 80 90 100 h Q l h 10bar 16bar 254 202 50Hz Q0 10bar 0 40 80 120 160 200 240 280 0 10 20 30 40 50 60 70 80 90 100 h Q l h 10bar 16bar 254 202 60Hz Q0 10bar 0 40 80 120 160 200...

Страница 52: ...S llingen Germany The following harmonized standards have been applied EN 292 1 1991 EN 292 2 1991 A1 1995 EN 809 1998 EN 61000 3 11 2000 EN 61000 6 2 2001 EN 61000 6 4 2001 with Etron Profi electroni...

Отзывы:

Нет отзывов

Похожие инструкции для KM 254 series

Waterfall Kit WFK8

Бренд: Beckett Страницы: 1

Бренд: Gorenje Tiki Страницы: 152

Бренд: Idex Страницы: 40

Бренд: Becker Страницы: 4

Бренд: Gardena Страницы: 17

Бренд: Samoa Страницы: 4

Gast 1HAB-25 Shown

Бренд: Idex Страницы: 14

HBW8AQ 1M Series

Бренд: Halsey Taylor Страницы: 4

Бренд: CLIVET Страницы: 56

Бренд: KSB Страницы: 62

Бренд: Nibe Страницы: 84

Бренд: Bryant Страницы: 10

Бренд: Boreal Страницы: 37

GCH 503520 B12 TSR

Бренд: TESY Страницы: 24

Бренд: jet vag Страницы: 8

Бренд: maxwatt Страницы: 24

Бренд: Eco Air Страницы: 25

Бренд: ACPro Страницы: 24

Бренды по названию

0 1 2 3 4 5 6 7 8 9 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Популярные бренды

Загрузить еще бренды