All-Flo A100 Скачать руководство пользователя страница 15

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15

AIR VALVE REMOVAL

STEP 1 

Using the 

7

/

16

 inch wrench, remove 

four “Hex Head Cap Screws  
(1/4”–20 x 3”)”, four “Lock Wash-
ers” (1/4”) and four flat  
washers (1/4”)”.

STEP 2 

Remove the main “Air-Valve  
Assembly” from the pump.

STEP 3 

Remove the “Air-Valve Gasket” 
from the main “Air-Valve  
Assembly”.

TOOLS NEEDED

1) One Wrench, 

7

/

16

 Inch

2) One Pick, General Purpose

3) One Pair of Pliers

WARNING

 Prior to servicing the pump, ensure that the air  

and fluid lines are closed and disconnected. While wearing personal  
protective equipment, flush, drain and process liquid from the  
pump in a safe manner.

STEP 4 

Remove the “Shuttle Plate” from 
the main “Air-Valve Assembly”.

Note: The smooth shinny side of 
the shuttle plate should be toward 
the shuttle car.

STEP 5 

Remove the “Shuttle” from the 
main “Air-Valve Assembly”.

STEP 6 

Using the pair of pliers, remove 
the “Air Valve End Plug” from the 
main “Air-Valve Assembly”.

Ensure the “O-Ring” is installed 
when reassembling.

REPAIR AND ASSEMBLY

Содержание A100

Страница 1: ...all flo com A100 1 INCH AIR OPERATED DOUBLE DIAPHRAGM PUMP PUMP OPERATIONS MAINTENANCE MANUAL ...

Страница 2: ...TION 6 INSTALLATION INSTALLATION 9 10 TROUBLESHOOTING 11 OPERATION 12 MAINTENANCE 12 SECTION 7 REPAIR AND ASSEMBLY PUMP WET END REMOVAL 13 14 AIR VALVE REMOVAL 15 16 PILOT VALVE REMOVAL 17 18 TORQUE SPECIFICATIONS 18 SECTION 8 EXPLODED VIEWS AND PARTS LISTS 19 24 ALUMINUM AND STAINLESS STEEL NON PTFE DIAPHRAGMS 19 21 ALUMINUM AND STAINLESS STEEL PTFE DIAPHRAGMS 22 24 SECTION 9 ELASTOMERS AND REPAI...

Страница 3: ...to 250 F 18C to 181C Nylon 0 F to 200 F 18C to 93C Temperature limits are solely based upon mechanical stress and certain chemicals will reduce the maximum operating temperature Consult a chemical resistance guide for chemical compatibility and a more precise safe temperature limit Always use minimum air pressure when pumping at elevated temperatures CAUTIONS READ FIRST WARNING CAUTION Hazards or ...

Страница 4: ...ht Y Suction Left Discharge Left 1 Dual Suction 2 Dual Suction Dual Discharge 3 Dual Discharge 4 All Ports Open Standard ports will be left un plugged SPECIAL OPTION HARDWARE MUFFLER LUG 0 Standard Zinc Plated Steel Hardware Plastic Muffler 4 Zinc Plated Steel Hardware Metal Muffler 7 Stainless Steel Hardware Plastic Muffler 8 Stainless Steel Hardware Metal Muffler B PTFE Coated Stainless Steel Hardw...

Страница 5: ...charge Right T Suction Right Discharge Left U Suction Left Discharge Center Front V Suction Left Discharge Center Rear X Suction Left Discharge Right Y Suction Left Discharge Left 1 Dual Suction 2 Dual Suction Dual Discharge 3 Dual Discharge 4 All Ports Open Standard ports will be left un plugged SPECIAL OPTION HARDWARE MUFFLER LUG 0 Standard Stainless Steel Hardware Plastic Muffler 8 Stainless St...

Страница 6: ...lve directs pressurized air behind the left diaphragm causing the left diaphragm to move outward to the left Since both the left diaphragm and the right diaphragm are connected via a diaphragm rod when the left diaphragm moves to the left the right diaphragm through the action of the diaphragm rod moves to the left also When the diaphragm on the left side moves outward the left discharge ball move...

Страница 7: ...13mm 12 4 315mm 7 5 191mm 1 5 38mm 6 9 175mm 9 1 231mm Note Suction Center Front Discharge Center Rear are default ports See part number matrix option code for additional porting options Note Standard Muffler Shown 0 4 10mm 7 3 185mm 5 2 132mm 6 3 160mm 4 0 102mm 3 3 84mm 1 3 33mm 3 4 14 FNPT Exhaust Port ...

Страница 8: ...mping water at flooded suction For optimum life and performance pumps should be specified so that daily operation parameters will fall in the center of the pump performance curve Primary Ax X Y Max 120 Min 0 0 Major Unit 20 20 Minor Unit 5 5 Secondary X Y Max 276 Min 0 0 Major Unit 76 46 Minor Unit 18 927 11 5 0 39 78 117 156 195 0 10 20 30 40 50 DISCHARGE FLOW Liters Min PRESSURE INLET OUTLET PSIG ...

Страница 9: ...o facilitate service For unattended flooded suction operation it is recommended to pipe the exhaust air above the liquid source In the event of a diaphragm failure this will reduce or eliminate the possibility of liquid discharging through the exhaust onto the ground LOCATION Ensure that the pump is installed in an accessible location in order to facilitate future service and maintenance AIR Ensure...

Страница 10: ...all flo com SUGGESTED INSTALLATION 10 This illustration is a generic representation of an air operated double diaphragm pump ...

Страница 11: ...ion valve closed Suction line plugged No liquid in the suction tank Suction lift excessive Debris stuck in valves Excessive wear of check valves Air leak on suction side with suction lift Pump Cycles with Closed Discharge Valve Debris stuck in check valve Excessive wear of check valves Pump Running Slowly Not Steady Air compressor undersized Leak in air supply Air line filter regulator or needle va...

Страница 12: ... bleed off between the solenoid and the pump Do not use valves for flow control on the suction side of the pump Closing or partially closing a liquid suction valve restrict the suction line and may cause damage to the diaphragms Suction strainers may be employed to reduce or eliminate larger solids but routine maintenance is necessary in order to prevent a restriction on the suction MAINTENANCE Due...

Страница 13: ... Manifold TOOLS NEEDED 1 One Wrench 7 16 Inch 2 Two Wrenches Inch 3 Two Wrenches Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner STEP 4 Using the 1 2 inch wrenches re move four Hex Head Cap Screws 5 16 18 x 1 3 8 and four Compression Washe...

Страница 14: ...e and Bumper from one side of the pump STEP 10 Placing the inch wrench on the remaining Outer Diaphragm Plate and the 7 16 inch wrench on the Diaphragm Rod Assembly remove the remaining Outer Diaphragm Plate Diaphragm Inner Diaphragm Plate and Bumper from the other side of the pump 14 PUMP WET END ASSEMBLY To assemble the wet end of the pump reverse the order of disassembly Ensure all hardware is ...

Страница 15: ...NING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner STEP 4 Remove the Shuttle Plate from the main Air Valve Assembly Note The smooth shinny side of the shuttle plate should be toward the shuttle car STEP 5 Remove the Shuttle from the main Air Valve As...

Страница 16: ...assembly ensure that the open side of the lip seals are both facing each other inward Install the shuttle plate with the smooth shinny side toward the shuttle car Lubrication of the air valve assembly with a non synthetic lubricant is recommended Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for order ing information Note that if the lip seals are insta...

Страница 17: ...Spacers Pilot Sleeve TOOLS NEEDED 1 One Screwdriver Phillips 2 2 Two Wrenches 7 16 Inch WARNING Prior to servicing the pump ensure that the air and fluid lines are closed and disconnected While wearing personal protective equipment flush drain and process liquid from the pump in a safe manner STEP 4 Remove three Inner Spacers Pilot Sleeve and four O Rings Pilot Sleeve from the pilot sleeve assembly ...

Страница 18: ...pilot sleeve assembly with a non synthetic lubricant is recommended in order to facilitate re assembly into the intermediate Magna Lube or Magna Plate are recommended for assembly lubrication see detailed parts list for ordering information TORQUE SPECIFICATION CHART RECOMMENDED TORQUE SPECIFICATIONS 1 Pumps Wrench Size Manifold Bolts 115 in lbs 13 N m 1 2 Chamber Bolts 85 in lbs 9 6 N m 1 2 Air V...

Страница 19: ...EXPLODED VIEW PARTS LIST ALUMINUM STAINLESS STEEL A100 A NON PTFE DIAPHRAGM SECTION 8 2 3 6 7 8 9 14 15 16 17 18 19 20 21 22 24 25 26 27 29 32 13 36 3 21 2 21 2 21 22 24 11 12 25 34 30 23 1 4 5 10 28 33 31 35 28 33 37 ...

Страница 20: ... E 11008 15 EPDM A100 A N 11008 21 Buna N A100 A S 11008 23 Santoprene A100 A 3 11008 26 Stainless Steel A100 A T 11008 45 PTFE 13 INNER DIAPHRAGM PLATE 2 All Models 11104 25 Plated Steel 14 32 OUTER DIAPHRAGM PLATE WITH STUD 2 A100 AA 11220 20 Aluminum A100 A3 11220 26 Stainless Steel 15 DISCHARGE MANIFOLD 1 A100 NAA 0 11310 20 NPT Aluminum A100 BAA 0 11310 20 BSPT Aluminum A100 NA3 0 11310 26 NP...

Страница 21: ... Stainless Steel 34 FLAT HEAD SCREW 6 32 X 7 16 6 All Models 12578 26 Stainless Steel 35 HEX FLANGE NUT 5 16 18 24 A100 AA 12608 25 Plated Steel A100 A3 12608 26 Stainless Steel 36 RETAINING PLATE 2 All Models 12718 54 Nylon 37 MUFFLER 1 All Models 13001 00 Standard MUFFLER METAL Optional 13009 00 Metal 6 7 8 18 19 20 25 26 1 All Models AMK 100 A Various AIR VALVE ASSEMBLY 1 2 3 21 22 24 1 All Mod...

Страница 22: ... EXPLODED VIEW PARTS LIST ALUMINUM STAINLESS STEEL PUMPS A100 A T PTFE DIAPHRAGM 2 3 6 7 8 9 14 15 16 18 19 20 21 22 23 25 26 27 28 30 33 13 37 3 22 2 22 2 22 23 25 11 12 26 17 31 35 24 32 1 4 5 10 29 29 34 34 36 38 ...

Страница 23: ... A100 A S 11008 23 Santoprene A100 A 3 11008 26 Stainless Steel A100 A T 11008 45 PTFE 13 INNER DIAPHRAGM PLATE 2 All Models 11104 25 Plated Steel 14 33 OUTER DIAPHRAGM PLATE WITH STUD 2 A100 AA 11220 20 Aluminum A100 A3 11220 26 Stainless Steel 15 DISCHARGE MANIFOLD 1 A100 NAA 0 11310 20 NPT Aluminum A100 BAA 0 11310 20 BSPT Aluminum A100 NA3 0 11310 26 NPT Stainless Steel A100 BA3 0 11310 26 BSP...

Страница 24: ...0 AA 12516 25 Plated Steel A100 AA 12516 26 Stainless Steel 34 HEX HEAD CAP SCREW 5 16 18 X 1 3 8 24 A100 A3 12546 25 Plated Steel A100 A3 12546 26 Stainless Steel 35 FLAT HEAD SCREW 6 32 X 7 16 6 12578 26 Stainless Steel 36 HEX FLANGE NUT 5 16 18 24 A100 AA 12608 25 Plated Steel A100 A3 12608 26 Stainless Steel 37 RETAINING PLATE 2 All Models 12718 54 Nylon 38 MUFFLER 1 All Models 13001 00 Standa...

Страница 25: ...uPont Performance Elastomers L L C Magnalube is a registered trademark of Carleton Stuart Corp BUNA N NITRILE is a general purpose elastomer used with water and many oils Temperature range 10 F to 180 F 12C to 82C GEOLAST is an injection molded thermoplastic material with characteristics similar to Nitrile Has excellent abrasion resistance Temperature range 10 F to 180 F 12C to 82C EPDM is a gener...

Страница 26: ...ARRANTIES WHETHER EXPRESS IMPLIED OR ORAL INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTIES OTHERWISE ARISING FROM A COURSE OF DEALING OR TRADE All Flo will not in ANY event be liable for any loss of profit interruption of business or any other special consequential or incidental damages suffered or sustained by Cus...

Страница 27: ...all flo com 27 ...

Страница 28: ...uct available to industry Since the beginning in 1986 All Flo engineers have used their extensive knowledge of today s engineered materials advanced air system logic and manufacturing techniques to develop the superior group of lube free air operated diaphragm pumps found in this catalog Every pump is performance engineered and quality built to provide trouble free service under the toughest condi...

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