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ZIMMER

Dry Electric Vaporizer

Operations & Maintenance

Manual

151 S. Michigan Street, Seattle, Washington, USA 98108

Tel: +1 206-789-5410 Fax: 206-789-5414 Web: www.algas-sdi.com

FILE: MANUAL PN 54399 REV 3-10-2021 ZIMMER ELECTRIC VAPORIZER.doc

...Innovative liquid vaporizing and gas mixing solutions

Briana

2021.03.1

6 16:32:45

-07'00'

Содержание ZIMMER

Страница 1: ...151 S Michigan Street Seattle Washington USA 98108 Tel 1 206 789 5410 Fax 206 789 5414 Web www algas sdi com FILE MANUAL PN 54399 REV 3 10 2021 ZIMMER ELECTRIC VAPORIZER doc Innovative liquid vaporizi...

Страница 2: ......

Страница 3: ...duct names used in this manual are for the manufacturer or supplier identification only and may be trademarks or registered trademarks of these companies In accordance with the manufacturer s policy o...

Страница 4: ...or tampered with in any way will not be accepted for return under warranty ASDI will not accept back charges for work performed by others upon or in conjunction with ASDI equipment unless prior autho...

Страница 5: ...100 277 VAC 1PH All models Voltage 240 480 VAC 3PH Wye Z100 and Z150 only Frequency 50 60Hz Circuit breaker See Electrical Specifications in the Appendix Ambient temperature 4 F to 122 F 20 C to 50 C...

Страница 6: ...able Options 10 2 INSTALLATION 12 Preparing the Site 13 Materials you may need for Installation 13 Mounting the ZIMMER 14 Piping 15 Relief valve 16 Filtaire 17 Installing Multiple Vaporizers 17 Common...

Страница 7: ...ENT DRAWING ZIMMER 100 150 3PH EQUIPMENT DRAWING ZIMMER 25 40 50 WIRING SCHEMATIC ZIMMER 100 150 WIRING SCHEMATIC ZIMMER SINGLE UNIT HORIZONTAL INSTALLATION DRAWING ZIMMER MULTI UNIT HORIZONTAL INSTAL...

Страница 8: ...PG Often code restrictions limit the number and size of cylinders which can be stored next to a building or in a small space The ZIMMER overcomes this problem and can be supplied by as few as one cyli...

Страница 9: ...rature sensitive bulb and combines it with pressure feedback to ensure only superheated LPG vapor superheat is the amount of temperature above the dew point leaves the vaporizer The valve modulates th...

Страница 10: ...whether it is to be used with LPG 70 30 Propane or 50 50 LPG Propane version e g Z40P See Table 1 Use with 85 or greater commercial Propane Never use propane which exceeds 15 Butane Table 1 Propane ve...

Страница 11: ...following items from your local Algas SDI dealer Models Z25 Z40 and Z50 Algas SDI P N 80887 Tank Mount Kit for mounting ZIMMER to any horizontal tank up to 48 1 250 mm diameter Algas SDI P N 80888 in...

Страница 12: ...nt Algas SDI P N 81633 Wall Mount kit Algas SDI P N 81634 Strainer and piping kit Algas SDI P N 81635 Regulator and gauge kit Algas SDI P N P N 20536 ASME Filtaire F4 Vapor filter for filtering out he...

Страница 13: ...torque to 40 6 Nm 30 ft lbs while in service and disconnect power before installing or removing vaporizer from service NOTE Installer must install a terminal box connection facility Metal Terminal Bo...

Страница 14: ...al valve s also called dip tube s are required Excess flow valve s Manifold piping if using multiple cylinders Inlet isolation valve with hydrostatic relief valve approved for liquid LP Gas service in...

Страница 15: ...unted horizontally or vertically on a vertical surface to maintain its enclosure rating Use Algas SDI Mounting Kit P N 80885 or equivalent components when mounting the ZIMMER to a concrete masonry or...

Страница 16: ...ll need to connect to the bottom of the tank or to a connection that has a dip tube extending into the tank for liquid withdrawal Install an approved isolation valve at the outlet of the tank or use t...

Страница 17: ...ve For horizontal installation no modifications to the relief valve orientation are required For vertical installation ensure that the relief valve vent is piped in a vertical orientation This may be...

Страница 18: ...an appropriately sized regulator with Fluorocarbon elastomer Viton seat after the outlets have been manifolded together For more than two vaporizers use one adequately sized regulator with a Fluorocar...

Страница 19: ...wall Metal Terminal Box 3 4 for 50kg hr and Smaller models Use a suitably certified metal terminal box for the area classification ATEX or IECEx certified for Europe or Class I Division 1 Group D UL l...

Страница 20: ...19 Wire Length Chart 4 AWG 21 1 mm2 Wire Length Chart 6 AWG 13 3 mm2...

Страница 21: ...20 Wire Length Chart 8 AWG 8 36 mm2 Wire Length Chart 10 AWG 5 26 mm2...

Страница 22: ...disconnect and open all valves in the liquid supply line to the vaporizer Depending on the conditions it could take up to 2 5 minutes for the vaporizer to be ready for full use though around 1 minute...

Страница 23: ...orizer outlet isolation valve when the vaporizer is not being used For extended periods Close the vaporizer outlet isolation valve Open the disconnect switch to power off the vaporizer Close the inlet...

Страница 24: ...Section 6 of this manual Initial Installation Operation Inspections Required 30 60 days after initial installation Component Action Required Inlet Strainer Inspect strainer and remove accumulated deb...

Страница 25: ...eplace rain cap if damaged or missing Relief valve should be replaced per the manufacturers recommended replacement schedule or if it relieves during normal operation Electronic wiring and connections...

Страница 26: ...warm Is power applied Input voltage OK Is the capillary tube between bulb and actuator broken Is circuit breaker opening at power start Are high inrush circuit protection devices used and sized proper...

Страница 27: ...rs 2 Thermal valve probe not pushed all the way in the thermowell Check for probe insertion depth Allow ZIMMER to completely cool for 5 6 hours Apply power and measure current after 20 seconds Is ther...

Страница 28: ...46 40944 40945 only required if damaged 3 Replacement vaporizer gas passage plugs includes o rings 60564 N A 4 3 4 Replacement vaporizer adapter fitting on inlet outlet and relief valve connection 605...

Страница 29: ...ne The L valve is designed to operate with a maximum of 80 Butane and ideally with 60 80 Butane Using less than 60 Butane will result in a reduced capacity The S valve is designed to operate with a ma...

Страница 30: ...ontinue operating even without power Although no additional heat will be added the heat exchanger s aluminum body generally will have enough reserve energy to sustain a short power outage When the pow...

Страница 31: ...s however some are not Most notably the inlet valve is different between ZIMMER families and are ordered under separate part numbers Q21 Why do I require special circuit breakers for ZIMMER vaporizers...

Страница 32: ...he REGO pipe away adapter ASDI P N 8079 107 Q27 Is it possible to clean the new ZIMMER without removing from service A27 Yes The innovative design of the ZIMMER allows tubes to be cleaned in place and...

Страница 33: ...17 9 Current at rated capacity A 44 6 37 2 28 6 27 0 24 8 21 5 Breaker D J type A 125 60 50 40 35 35 30 Three phase wiring Z100 100 kg hr nominal 4 Wire Wye Configuration 4 pole breaker 3 Phase Delta...

Страница 34: ...CTION Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES 151 S Michigan St Seattle Washington USA 98108 SPECIFIED B UNLESS OTHER...

Страница 35: ...NY THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL 0 10 XXX 0 010 X ANGLE 1 FRACTIONS THIRD ANGLE ZIMMER 3PH EQUIPMENT DRAWING NOTES ELECTRICAL 1PH 110 277VAC 3PH 4 WIRE WYE 240 480 VAC 50 60Hz 1 CONFORM...

Страница 36: ...TIAL RELEASE 9 18 2018 AAS ZIMMER 25 40 50KG WIRING SCHEMATIC THIRD ANGLE PROJECTION ANGLE 1 FRACTIONS 1 16 X 0 030 XX 0 010 XXX 0 005 THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT BE REP...

Страница 37: ...8 AAS C FIXED SPELLING ERRORS IN NOTES ADDED PAGE 4 DETAILING 3 PHASE DELTA WIRING CONFIGURATION 10 21 2020 BDZ D ELIMINATED 1 PHASE 1 BREAKER CONFIGURATION 2 15 2021 RWP 151 S Michigan St Seattle Was...

Страница 38: ...UIT BOX BY OTHERS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTHER...

Страница 39: ...NDUIT BOX BY OTHERS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTH...

Страница 40: ...ARY AND CONFIDENTIAL 0 030 0 10 0 010 X ANGLE 1 FRACTIONS THIRD ANGLE AAS REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 15 2018 AAS NOTES FOLLOW ALL LOCAL CODES REGULATION FOR INSTAL...

Страница 41: ...OW VAPORIZER OUTLET REGULATOR OPTIONAL BY PASS FILTAIRE GAS TRAP REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 16 2018 AAS 6 7 8 NO MINIMUM DISTANCE REQUIRED 151 S Michigan St Seattl...

Страница 42: ...SPONSIBILITY OF THE CUSTOMER LOCAL CODE MAY REQUIRE AN ELBOW TO PIPE PRESSURE RELIEF VALVE VERTICAL REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 29 2018 AAS NO MINIMUM DISTANCE REQU...

Страница 43: ...PTION DATE NAME ECR ECN A INITIAL RELEASE 5 21 2018 AAS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg S...

Страница 44: ...Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTHERWISE SPECIFIED B DO NOT SCALE DRAWING AAS ASDI STD 1of 1 80770 0903 8005 A 5 23 2018 1 4 AND NOTED INTERPRET THIS DRAW...

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Страница 48: ...Algas SDI International LLC 151 S Michigan Street Seattle Washington 98108 USA Ph 1 206 789 5410 Fax 1 206 789 5414 www algas sdi com...

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