Alfa Laval ViscoLine - VLC 104 Скачать руководство пользователя страница 5

 

 

            

 

 

Rev January.2012  

0

During  the  operation  of  this  equipment,  high  pressures  may  be  present  within  the 
plant. Remain outside the hazardous area and watch for leakages at all times. 
The hazardous area is defined as one metre around the unit in all directions. 
During the maintenance and repair work, shut off the main supply of heating/cooling 
and product to the unit and allow the plant to adjust to atmospheric pressure and cool 
down before commencing work. Inform the operator and other concerned personnel 
about  the  work  that  you  intend  to  do.  Post  suitable  warning  signs  at  appropriate 
locations around the hazardous area. 

 
 

 
 

 
 

Hazardous substances 

The solution used to clean this equipment may  contain substances such as caustic 
soda  (sodium  hydroxide  NaOH)  or  nitric  acid  (HNO3).  Protective  clothing,  goggles 
and  gloves  must  be  worn  in  accordance  with  the  manufacturers  instructions 
whenever there is a risk of exposure to these chemicals. 

 
 
 
 
 
 
 

High pressure during cleaning in place (CIP) 

High pressure will develop if the cooling medium is locked into the heat exchanger. 
Ensure  that  the  valve  arrangement  of  the  plant  is  such  that  high  pressure  cannot 
develop, or install an adequate pressure relief valve. 
Cooling media containing glycol should be drained out of the heat exchanger during 
CIP of the product path since, in addition of the risk of excessive pressures, at higher 
temperatures some media attack the stainless steel. 

 

 
 
 
 
 
 

Heavy equipment 

Handle  the  contents  with  care,  when  unpacking  crates  containing  Alfa  Laval 
ViscoLine™  equipment.  These  equipments  are  heavy  and,  if  handled  carelessly, 
they may fall and cause major injuries to persons in close proximity. 

 

 

1.2  Plant integrity 

 

CAUTION!

 

Service and maintenance 

The  service  and  maintenance  of  this  equipment  must  be  carried  out  at  regular 
intervals in accordance with the procedures given in chapter 5. 

WARNING! 

WARNING! 

WARNING! 

Содержание ViscoLine - VLC 104

Страница 1: ...Rev January 2012 0 INSTRUCTION MANUAL ViscoLine VLC Hygienic Tubular heat exchanger CIP and water heating...

Страница 2: ...Multitube unit VLC 4 MEDIA REQUIREMENTS 5 INSTALLATION 5 1 General 5 2 Pre installation work 5 3 Installation personnel 5 4 Storage 5 5 Unloading and transportation 5 6 Unpacking and inspection 5 7 Po...

Страница 3: ...al and other associated documentation for the life of the equipment Promptly incorporate all authorized amendments issued by Alfa Laval Pass the documentation on to any subsequent owner or user of the...

Страница 4: ...with its modes of operation WARNING NOTICES These describe hazards to the health and safety of personnel including the risk of immediate danger to life and of serious or minor personal injury Each Wa...

Страница 5: ...ance with the manufacturers instructions whenever there is a risk of exposure to these chemicals High pressure during cleaning in place CIP High pressure will develop if the cooling medium is locked i...

Страница 6: ...t the growth of ice may damage the Alfa Laval ViscoLine tubes Ensure that the plant is equipped with adequate sensing devices for such applications CAUTION Chlorination of equipment Chlorine is someti...

Страница 7: ...C type is a variant of VLM and particularly used for water and CIP solution heating with steam as service media The number of the tubes used vary according to the thermal duty and flow rate to be hand...

Страница 8: ...nds onto flat tube plates inside a smooth shell External surface of these straight corrugated tube bundle constitute the heat transfer surface The product medium is supplied and flows inside the tubes...

Страница 9: ...Rev January 2012 0 Flange Gasket Union Gasket Figure 2 Gasket locations on VLC unit...

Страница 10: ...ting pressure maximum temperature of operation and the test pressure date These labels are the main technical specifications for the heat exchanger Manufacturer Alfa Laval India Limited Std Design pre...

Страница 11: ...ear with repeated blasts of steam for a period of 5 to 10 minutes Characteristics of the steam supply Quality dry saturated steam Humidity maximum 5 condensate PH 7 0 to 8 5 Chloride maximum 8 parts p...

Страница 12: ...the cleaning process is adversely affected and the consumption of detergents is increased Water that has a low pH value high acidity increases the risk of corrosion in the heat exchanger and pipe wor...

Страница 13: ...ng any equipment ensure that the floor and ceiling height is of sufficient measure Services To assist the installation and save time steam water and air supplies should be installed in advance as per...

Страница 14: ...n an upright position remove its lid 2 Unpack easily accessible parts at the top of the crate 3 Support the sides using a fork lift or similar and lower the sides of the crate so that they are unfolde...

Страница 15: ...valve 5 Assemble the service media outlet pipe work For safety reasons and proper operation of the VLC unit please ensure to install a condensate loop on the lower end of the service media connection...

Страница 16: ...on notices in chapter 1 Take all necessary precautions to guarantee the safety of personnel and avoid risk of damage to the equipment Commissioning personnel To ensure that the Alfa Laval ViscoLine VL...

Страница 17: ...ger system please follow the following guidelines 1 Check that the required media supplies are available a If water pressure is required open the manual shut off valve SLOWLY to avoid pressure shocks...

Страница 18: ...the equipment If you require assistance in maintaining the equipment or if you have any questions regarding the maintenance procedure please contact Alfa Laval Maintenance intervals Preventive mainten...

Страница 19: ...section 9 for spare parts 4 Exchange the gasket for a new item according to the spare parts list in section 9 5 Assemble the flange set Note In order to achieve good performance from the Alfa Laval V...

Страница 20: ...n in 100 lit of water HNO3 A solution of 0 5 by weight of HNO3 at a maximum temperature of 70 C Mix 0 7 litres of 53 36 Be nitric acid in 100 litres of water I n exceptionally severe cases such as mil...

Страница 21: ...ected immediately after the first test run The inspection interval can then be extended to twice per month or as governed by practical experience To check the results of the cleaning program on a heat...

Страница 22: ...he means by which they can be eliminated Symptom Possible cause Action Heat transfer Incorrect flow of heating Adjust the flow rate of the heating cooling Efficiency decreasing cooling medium Heating...

Страница 23: ...s usually necessary merely to replace gaskets for unions and flanges at designed service intervals or in the event of a leak The table below summarises the sizes of connections used Sr No VLC Type Uni...

Страница 24: ...Rev January 2012 0...

Страница 25: ...Rev January 2012 0 SMS Unions on Product Side...

Страница 26: ...Rev January 2012 0 SMS Union Seal Rings...

Страница 27: ...ev January 2012 0 Flanges on Service Media Connection Flanges on the VLC unit is based on EN 1092 1 PN16 The table below summarizes the dimensions of the flanges and the gaskets used on your VLC units...

Страница 28: ...advice concerning the Alfa Laval ViscoLine VLC Heat Exchanger contact Alfa Laval Copenhagen A S Beverage Viscous Food Market unit Maskinvej 5 Telephone 45 39536539 DK 2860 S borg Denmark E Mail martin...

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