Alfa Laval GJ A2 Скачать руководство пользователя страница 24

6  Maintenance 

24 

 

Read the instructions  carefully. The items refer to the parts list and service kits section.

 

 

Drawing 12 
 
Tee Housing 

Slide the Tee Housing Bevel Gear (45) over the end of the Stem (38; drawing 9). Align the hole in the (45) with the Dowel Pin 
(55) in the (38).  
Place the Tee Housing Upper Bearing (54) onto the (38). Lubrication of the internal O-ring is recommended. The chamfer on 
the edge of (54) should fit into the chamfer on the body of the (45).  
Push  the  Tee  Housing  (39)  over  it  until  it  is  flush  and  fully  seated.  If  a  new  (45)  has  been  installed,  there  will  be  a  slight 
resistance as the external ring of this part is inserted into the (39).  
Place  the  Tee  Housing  Lower  Bearing  (53)  over  the  (38)  and  push  it  down  fully  into  the  space  between  the  (38)  and  (39). 
Lubrication of the internal O-ring is recommended.  
Thread the Stem Cap (37; drawing 10) onto the end of the (38). This is a Left-Hand Thread.  
Push the Nozzle Housing Lower Bearing (48) onto the (39). Lubrication of the internal O-ring is recommended. To prevent the 
internal O-ring from being cut by the windows in the (39), twist the (48) as it slides over the (39).  
Push the Nozzle Housing (40; drawing 11) onto the nose of the (39). If a new set of Nozzle Housing Bearings (48) and (49) 
has been installed, there will be a slight resistance as the external ring of the (48) and (49) is inserted into the (40).  

Rotate  the  Tee  Housing  Assembly  slightly  to  mesh  the  Bevel  Gears  (45)  and  (46).  Failure  to  ensure  that  the  Bevel 
Gears have properly mated could damage them. 

 

Place the (49) onto the nose of the (39), push it into the space between the (39) and (40). Lubrication of the internal O-ring is 
recommended.  
Thread the Nozzle Housing Cover Plate (41) into the nose of the (39) 

using a ¼” slotted screwdriver.  

 

 

Drawings 13 
 
Tee Housing Cap

 

Screw the Stem (38) onto the Flow-Thru A2 Stem (50). This is a Left-Hand Thread.  
Place the Tee Housing Cap (35) into the Tee Housing (39). Rotate the (39) until the (35) is fully engaged. Again, this is a Left-
Hand Thread. Hand Tighten to secure in place.  
 

 

Drawing 14 
 
Stem and Geartrain 

Align the Stem Large Gasket (33) with the through holes in the Flow-Thru A2 Stem (50) part.  
Insert the geartrain (drawing 8) into the (50).  
The geartrain may need to be rotated until the flat section of the Output Shaft Extension (44) aligns with the slot in the Tee 
Housing  Cap  (35).  There  will  be  a  slight  resistance  as  it  passes  through  the  top  Seal.  The  shaft  is  fully  installed  when  the 
flange at the end comes to rest in the (35).  
Screw the Button Head Screws (51), 

using a 5/64” Hex Key, into the (50). Hand-tighten in a star pattern.  

Using a small screwdriver or hex key, rotate the  Rotor (5) clockwise 10-20 rotations to verify there are no catches or snags 
inside the geartrain.  
 

 

Drawing 15 
 
Stator and Collar 

Place the Stator (4) into the Cap (2).  
Thread the Collar (3) onto the (2) until it stops and captures the (4).  
Tighten the Collar Set Screw (60) 

using a 5/64” Hex Key.  

 

 
 

 

 
 
 
 
 
 
 

Содержание GJ A2

Страница 1: ...Instruction Manual Alfa Laval GJ A2 Covering Standard Machines First published 2015 07 ESE032025 EN1 2015 07 Original manual...

Страница 2: ......

Страница 3: ...3 5 3 Cleaning Solution Leakage 14 5 4 Poor Cleaning Performance 15 5 5 Recommended Cleaning 16 6 Maintenance 17 6 1 General Maintenance 17 6 2 General Dismantling Setup 18 6 3 General Dismantling Ins...

Страница 4: ...X 100 to X xxxx is in conformity with the following regulations and directives with amendments The Machinery Directive 2006 42 EC DS EN ISO 12100 2011 The Pressure Directive 97 23 EC According to its...

Страница 5: ...leaning machine 2 1 Important Information WARNING Indicates that special procedures must be followed to avoid serious personal injury CAUTION Indicates that special procedures must be followed to avoi...

Страница 6: ...an Alfa Laval Gamajet is operating there should be covers over every tank opening These covers should be sealed well enough to withstand the full force of the jet striking the cover plate If the clea...

Страница 7: ...at the tank cleaning machine is in conformity with respect to tank vessel or container size in which it will be used That the construction materials both metallic and non metallic are compatible with...

Страница 8: ...TION Alfa Laval cannot be held responsible for incorrect unpacking Check the delivery for 1 Complete Cleaning Machine 2 Delivery note Step 2 Remove any packing materials Step 3 Inspect the tank cleani...

Страница 9: ...1 4 camlock plug is available Appropriate tri clamp gaskets and clamps are required for the wash fluid 2 adjustable tank connection is standard Step 4 Mounting Before attaching the supply plumbing to...

Страница 10: ...the Alfa Laval GJ A2 pumps valves and other system components Filters properly installed and maintained will more than pay for themselves with lower overall operating costs in these applications Step...

Страница 11: ...nergy recovery Plastics should be recycled or burnt at a licensed waste incineration plant Metal straps should be sent for material recycling Maintenance All metal parts should be sent for material re...

Страница 12: ...ument indicates how the machine performed in our testing tank before it shipped based on the operating conditions supplied to Alfa Laval Gamajet Equipment To ensure the longest possible life of the Al...

Страница 13: ...Input Pinion pos 6 Section 6 4 Inspection and Service of Components Damaged Planetary Gearhead drawing 8 Section 6 4 Inspection and Service of Components Worn Upper and Lower Tee Housing Bearing pos...

Страница 14: ...the bottom of the Stator 4 is too large the Tee Housing 39 will not turn Look for restrictions in the fluid supply such as a clogged filter kinked hose or deposits in the piping Step 4 Tight Clearance...

Страница 15: ...Alfa Laval Gamajet Equipment if assistance is required Chemical Concentration and Temperature Verify that the cleaning solution is the correct compound and in the concentration needed for the deposit...

Страница 16: ...ended Cleaning Step 1 Always handle lye and acid with great care Caustic danger Always use rubber gloves Always use protective goggles Step 2 Never touch the pump or the pipelines when sterilizing Ste...

Страница 17: ...Always keep Minor spare parts kit in stock 6 1 General Maintenance Step 1 Always read the technical data thoroughly see chapter 7 Technical Data Step 2 Recommended spare parts Order service kits from...

Страница 18: ...ed wash water that could adversely affect the Seals and O rings during prolonged contact in storage Step 3 External Inspection Intervals Before every shift the Stator 4 and the orifices of the Nozzle...

Страница 19: ...The 35 is a Left Hand Thread Unscrew the Tee Housing Assembly drawing 12 from the Flow Thru A2 Stem 50 Tip Again this is a Left Hand Thread Unscrew the Nozzle Housing Cap 41 with a slotted screwdrive...

Страница 20: ...ntil it comes free If the Dowel Pin 52 that is inserted into the Output Shaft Assembly drawing 3 is bent it should be replaced The 44 and the 52 must be removed in order to further disassemble the Gea...

Страница 21: ...nable to accomplish this complete assemblies are available from Alfa Laval Tank Equipment Inspect the 21 for signs of scoring and wear Replace the 21 if wear or scoring has visually decreased the diam...

Страница 22: ...ver the 24 Align the smallest holes in the gasket over the small through holes for the Upper Stem Small Screws 28 Place the Upper Stem 1 8 holes down toward the 24 6 holes up over this assembly being...

Страница 23: ...led back into the gearhead in their original order Place the Planetary Gearhead Top Washer 29 onto the top layer of Planet Gears 15 drawing 5 Position the Body Gasket 32 over the Upper Stem 1 aligning...

Страница 24: ...40 Rotate the Tee Housing Assembly slightly to mesh the Bevel Gears 45 and 46 Failure to ensure that the Bevel Gears have properly mated could damage them Place the 49 onto the nose of the 39 push it...

Страница 25: ...0 PSI Cleaning Pattern First Cycle Full Pattern The above drawings show the cleaning pattern achieved on a cylindrical horizontal vessel The difference between the first cycle and the full pattern rep...

Страница 26: ...7 Technical Data 26 It is important to observe the technical data during installation operation and maintenance Inform personnel about the technical data 7 2 Performance Data...

Страница 27: ...ant to observe the technical data during installation operation and maintenance Inform personnel about the technical data 7 3 Dimensions Dimensions A B C D E F G H mm 503 343 431 31 30 47 47 61 in 19...

Страница 28: ...specifications TRAX Simulation Tool TRAX is a unique software that simulates how the Alfa Laval GJ A2 performs in a specific tank or vessel The simulation gives information on wetting intensity patter...

Страница 29: ...8 Parts List and Service Kits 29 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 1 AL GJ A2 View GJA200...

Страница 30: ...val GJ A2 Tank Cleaning Machine 8 2 Assembly Drawings 1 2 3 4 5 6 7 Drawing 1 Gearhead Upper Flange Drawing 2 Gearhead Lower Flange A Press Fit A Press Fit Drawing 3 Output Shaft Drawing 4 Planet Gear...

Страница 31: ...val GJ A2 Tank Cleaning Machine Drawing 5 Planet Gear A Press Fit Drawing 7 Rotor A Press Fit Drawing 6 Input Shaft A Press Fit Note The 6 must be completely perpendicular to the 9 or it will not pres...

Страница 32: ...Service Kits 32 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 3 Assembly Drawing 8 Drawing 8 Planetary Geartrain A Drawing 7 E Drawing 5 B Drawing 1 F Drawing 3 C Drawing 6 G Drawing 2 D...

Страница 33: ...nd Service Kits 33 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 4 Assembly Drawings 9 10 11 12 Drawing 9 Stem Drawing 10 Stem Cap A Press Fit Drawing 11 Nozzle Housing A Press Fit GJA209...

Страница 34: ...8 Parts List and Service Kits 34 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine Drawing 12 Nozzle Housing A Drawing 9 B Drawing 11 C Large Chamfer on Flange D Drawing 10 GJA212...

Страница 35: ...8 Parts List and Service Kits 35 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 5 Assembly Drawing 13 Drawing 13 Tee Housing Cap A Drawing 12...

Страница 36: ...8 Parts List and Service Kits 36 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 6 Assembly Drawing 14 Drawing 14 Stem and Cap A Drawing 8 B Drawing 13...

Страница 37: ...8 Parts List and Service Kits 37 The Drawing shows Alfa Laval GJ A2 Tank Cleaning Machine 8 7 Assembly Drawing 15 Drawing 15 Completed Assembly A Drawing 14...

Страница 38: ...3 E Collar Small O ring EPDM 1 26 2 9614626902 6 153 V Collar Small O ring Viton 1 26 3 9614626903 6 153 Z Collar Small O ring Kalrez 1 27 1 9614627001 6 154 E Collar Large O ring EPDM 1 27 2 96146270...

Страница 39: ...pper Bearing 1 55 9614636001 7 440 Tee Housing Bevel Gear Pin 1 56 1 9614637001 7 461 E Tee Housing O ring EPDM 1 56 2 9614637101 7 461 K Tee Housing O ring Kalrez 1 56 3 9614637201 7 461 V Tee Housin...

Страница 40: ...cs 58 1 9614686501 7751E GJ VII STEM CAP SMALL O RING 1 pcs 61 2 9614662003 422170 642 3E GEARBOX STEM O RING E 3 pcs Article no 9614695401 7NJFTK ALFA LAVAL GJ A2 KIT KALREZ Pos no Part No Gamajet Pa...

Страница 41: ...UPPER TEE HOUSING LAB SEAL 1 pcs 48 9614693701 7233 ALPHA FP NOZZLE HSG BEARING 1 pcs 49 9614693801 7233MD NANOJET NOZZLE HSG BEARING 1 pcs 56 1 9614637001 7461 STEM CAP O RING EPDM 1 pcs 58 1 961468...

Страница 42: ...PER TEE HOUSING LAB SEAL 1 pcs 48 9614693701 7233 ALPHA FP NOZZLE HSG BEARING 1 pcs 49 9614693801 7233MD NANOJET NOZZLE HSG BEARING 1 pcs 56 2 9614637101 7461K STEM CAP O RING KALREZ 1 pcs 58 2 961468...

Страница 43: ...ated rights It is the responsibility of the user of this document to comply with all applicable intellectual property laws Without limiting any rights related to this document no part of this document...

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