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Alemite 9616-A, Руководство по обслуживанию

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Low-Pressure Transfer Pump

SER 9616-A

Alemite Corporation

9

Revision (10-98)

Troubleshooting Chart

Pump Indications

Possible Problems

Solution

Pump does not cycle

1. Air motor not operating properly
2. Pump tube jammed and/or contains 

loose components

3. Insufficient air pressure

1. Inspect air motor and rebuild or replace as 

necessary

2. Rebuild pump tube
3. Increase air pressure

Pump will not prime

1. Excessive cycling speed
2. Pump leaking internally

1. Reduce air pressure
2. See Internal Leaks

Pump cycles rapidly

1. Product source empty

1. Replenish product

Pump will not stall (cycles 
more than once or twice per 
hour)

1. Pump requires break-in period

2. Pump leaking internally 
3. Pump leaking externally
4. Distribution system leaking

1. Operate the pump against moderate fluid 

pressure for up to one hour

2. See Internal Leaks
3. See External Leaks
4. Correct leak

External Leaks

Product leakage visible at 
weep hole in Outlet Body 
(11)

1. Damaged Seal (15)
2. Damaged Rod (18)

1. Replace Seal (15)
2. Inspect Rod (18) and replace as necessary

Product leakage visible at 
bottom of Outlet Body (11)

1. Screws (28) not sufficiently tight
2. Damaged O-Ring (10)

1. Tighten Screws (28) into Air Motor 

Assembly (4)

2. Separate Cylinder (26) from Outlet Body 

(11) and replace O-Ring (10)

Air leakage at weep hole in 
Outlet Body (11)

Damaged Seal (13)

Replace Seal (13)

Product leakage visible 
between Cylinder (26) and 
Valve Body (34)

1. Stop (23) not sufficiently tight into 

Valve Body (34)

2. Damaged O-Ring (24)

1. Tighten Stop (23) into Valve Body (34)
2. Separate Valve Body (34) from Stop (23) 

and replace O-Ring (24)

Internal Leaks

Pump does not prime or 
cycles continuously, or 
slowly (once or twice/hour)

1. Foreign material between Ball (29) 

and Seat (31)

2. Foreign material between Plate (22) 

and Fluid Piston (20)

3. Worn or damaged Ball (29)
4. Worn or damaged Seat (31)
5. Worn or damaged O-Ring (7)
6. Worn or damaged Cylinder (26)
7. Worn or damaged Plate (22)
8. Worn or damaged Fluid Piston (20)

Locate and eliminate source of foreign 
material.

Disassemble pump tube, clean, inspect, and 
replace worn or damaged components

Changes Since Last Printing

Changed Contents of Repair Kit 393627

1-800-548-1191-http://[email protected]

Содержание 9616-A

Страница 1: ...nts directly onto original containers or bulk tanks that have a 2 NPTF bung fitting The required length downtube screws directly into the 1 1 2 NPTF female threads in the valve body As an alternative the pump can also mount to a wall with the use of a wall bracket and be used with an optional suction hose See Table 2 for details Also the pump screws directly onto two different size threaded standp...

Страница 2: ...3 4 5 6 7 8 9 10 10 12 13 14 15 16 17 18 19 20 21 22 5 23 27 29 30 31 32 33 24 25 Point Ground Side Upward Place Punch Here Apply Thread Sealant Here Apply Thread Sealant Here 28 Weep Hole a Figure 2 Low Pressure Transfer Pump Model 9616 A Exploded View 1 800 548 1191 http www partdeal com info partdeal com ...

Страница 3: ...1 2 NPTF f 1 172190 26 15 13 Seal 1 2 ID x 3 4 OD 1 319391 3 14 338072 Ring Lantern Brass 1 320531 12 15 Seal 1 2 ID x 7 8 OD 1 323474 16 16 323474 Washer 1 328030 1 17 Ring Retaining Internal 1 330605 2 18 338589 Rod 1 338066 A1 4 19 Ring Retaining External 1 338072 14 20 338271 Piston Fluid Nylon 1 338109 9 21 Gasket Aluminum 1 338111 6 22 338259 Plate Stainless Steel 1 338259 22 23 338591 Stop ...

Страница 4: ... and the amount of material discharge back pressure to be overcome within the system This chart contains curves based on three different air pressures The curves relate delivery in gallons liters per minute X axis to air consumption in cubic feet liters per minute right Y axis and to material discharge pressure in psi Bars left Y axis Extension Description Drum Tank 16 Gallon 55 Gallon 250 Gallon ...

Страница 5: ...om the Outlet Body Lubricate upper O Ring 10 with oil to ease separation NOTE The following three 3 steps are performed only as required 4 Remove Coupler 1 from Adapter 2 5 Unscrew the Adapter from Shut Off Valve 3 6 Unscrew the Shut Off Valve from the Air Motor Assembly Pump Tube Assembly 7 With a side to side motion pull the Cylinder assembly from the Outlet Body Lubricate lower O Ring 10 with o...

Страница 6: ...ntally safe 2 Inspect all parts for wear and or damage Replace as necessary 3 Inspect Air Piston 6 and Fluid Piston 20 for fatigue cracks Replace as necessary 4 Inspect Rod 18 closely Use a magnifying glass to detect any score marks on the Rod Replace as necessary 5 Closely inspect the mating surfaces of all check valve components for any imperfections Ensure a smooth and clean contact is obtained...

Страница 7: ...utlet of the Body orients properly with the inlet of the Air Motor 21 Install the Cylinder assembly squarely onto the bottom of the Outlet Body Use care passing the O Ring 22 Install and seat Ring 27 counter bore end first onto the Cylinder Rotate the Ring until the holes align with the Air Motor Assembly 23 Install Screws 28 that secure the Ring to the Air Motor Assembly Tighten the Screws evenly...

Страница 8: ...ump s motor 6 Allow the pump to cycle slowly until the system and product is free of air If the pump assembly does not prime refer to the Troubleshooting Chart for details WARNING Should leakage occur anywhere within the system disconnect air to the motor Personal injury can occur With air pressure at zero 7 Attach a control valve to the outlet hose of the pump 8 Slowly supply 35 psi 2 4 Bars air ...

Страница 9: ...l 15 2 Inspect Rod 18 and replace as necessary Product leakage visible at bottom of Outlet Body 11 1 Screws 28 not sufficiently tight 2 Damaged O Ring 10 1 Tighten Screws 28 into Air Motor Assembly 4 2 Separate Cylinder 26 from Outlet Body 11 and replace O Ring 10 Air leakage at weep hole in Outlet Body 11 Damaged Seal 13 Replace Seal 13 Product leakage visible between Cylinder 26 and Valve Body 3...

Страница 10: ...SER 9616 A Low Pressure Transfer Pump Revision 10 98 10 Alemite Corporation 1 800 548 1191 http www partdeal com info partdeal com ...

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