SER 7342
High-Capacity Reel
Revision (10-13)
6
Alemite LLC
3. Install Extension Spring (
23
) into the eye on the Pawl
and onto Spring Post (
22
).
4. Secure the Spring Post to the Base Assembly with
Nut (
1
).
• Refer to
Figure 2
for the proper hole location.
• Tighten the Nut securely.
Ribbed-Neck Bolts
IMPORTANT: Make sure the longer Bolts (30)
mount on the Pawl Assembly side of the Base
Assembly.
5. Install Bolts (
30
and
29
) and Washers (
28
) onto the Base
Assembly as required.
Sheave Assembly
6. Secure Shaft and Flange Assembly (
3
) to Sheave
Assembly (
2
) with Screws (
5
) and Nuts (
1
).
7. Install Retaining Ring (
15
) into the furthest inward
groove of Shaft and Riser Assembly (
6
).
8. Install the Shaft and Riser Assembly into Ratchet (
36
).
9. Secure the Ratchet assembly to the Sheave Assembly
with Screws (
5
) and Nuts (
1
).
10. Position the Sheave Assembly (with attached
components) onto the Base Assembly.
• Make sure the Ratchet side faces the Pawl.
Bearings and Arbor
11. Install Bearing (
27
) into Bearing Housing (
26
).
IMPORTANT: Make sure the extended portion
of the Bearing faces inward. See Figure 2.
12. Install the first Bearing and Housing assembly (extended
side first) onto the Shaft and Riser Assembly and onto
the Bolts.
13. Attach the Bearing and Housing assembly to the Base
Assembly with Nuts (
1
).
• Do not tighten the Nuts at this time.
14. Install the second Bearing and Housing assembly
(extended side first) onto the Shaft and Flange Assembly
and onto the Bolts.
15. Secure the Bearing assembly to the Base Assembly with
Nuts (
1
).
• Tighten the Nuts alternately and evenly.
16. Tighten the Nuts on the opposite Bearing alternately
and evenly.
17. Install Retaining Ring (
15
) onto the Shaft and Riser
Assembly.
18. Install and hold Square Key (
4
) into the slot of the
Shaft and Flange Assembly.
19. Slide Spring Arbor (
25
) [flat side first] onto the
Shaft and onto the Key.
20. Install Retaining Ring (
15
) onto the Shaft and Flange
Assembly.
Power Spring Assembly and Arms
21. Remove Button Plug (
14
) from the Power Spring
Assembly.
• Use a blunt tool from behind the Plug to “pop” it
from the case.
HINT
: Orient the hook on the Power
Spring’s inner coil to properly engage the
recess in the Arbor. Lift and center the coil
within the case during installation.
22. Install the Power Spring Assembly onto the Arbor.
• Make sure the end of the power spring properly
engages the Arbor.
IMPORTANT: Use care not to damage the
gasket.
23. Align the bolt holes in the Power Spring Assembly
with the Base Assembly.
24. Secure the Power Spring Assembly to the Base
Assembly with Screws (
5
).
25. Install the Button Plug into the case of the Power
Spring Assembly.
NOTE
: The Hose Guide Arms can attach
to the Base Assembly in five (5) different
positions. Select the required relationship
of the Guide to the mounting plate of the
Base Assembly.
26. Secure Long Arm (
33
) to the Base Assembly with
Nuts (
12
).
• Do not tighten the Nuts at this time.
27. Secure Short Arm (
13
) to the Power Spring
Assembly with Screws (
5
) and Nuts (
1
) as required.
• Do not tighten the Screws at this time.
