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Alamo Industrial Machete 2, Руководство оператора

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Safety Section 1-1

©2008 Alamo Group Inc.

SAFETY SECTION

Содержание Machete 2

Страница 1: ...2008 Alamo Group Inc 0 00 OPERATOR S MANUAL ALAMO INDUSTRIAL 1502 E Walnut Seguin Texas 78155 830 372 3551 Email parts alamo industrial com BOOM ARM MOWER Published 11 08 Part No 02986941C...

Страница 2: ...afety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense...

Страница 3: ...SMV Emblem 3 5 Tractor Ballast 3 6 GETTING ON AND OFF THE TRACTOR 3 6 Boarding the Tractor 3 7 Dismounting the Tractor 3 7 STARTING THE TRACTOR 3 8 CONNECTING ATTACHING HEADS TO THE BOOM 3 9 Connectin...

Страница 4: ...4 1 LUBRICATION INFORMATION 4 2 HYDRAULIC OIL FILTERS AND COMPONENTS 4 3 BLADES 4 4 HARDWARE 4 5 PROPER TORQUE FOR FASTENERS 4 6 SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 4 7 START UP PROCEDURE 4 10...

Страница 5: ...Safety Section 1 1 2008 Alamo Group Inc SAFETY SECTION...

Страница 6: ...ed when operating this equipment Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avo...

Страница 7: ...ty glasses and proper hearing protection at all times for protection from injury including injury from items that may be thrown by the equipment SG 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMAN...

Страница 8: ...e extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised...

Страница 9: ...jury or even death Stay clear of all rotating elements at all times SSP 3 Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip ove...

Страница 10: ...a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 Never Leave the mower unattended while the head is in the raised positio...

Страница 11: ...rivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck SBM 20 Do not...

Страница 12: ...king and make the final cut more uniform SFL 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death...

Страница 13: ...rdboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowle...

Страница 14: ...ur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards...

Страница 15: ...o Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate...

Страница 16: ...t and may result in injury SBH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands...

Страница 17: ...modify or alter this Implement any of its components or any Implement function SG 8 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or...

Страница 18: ...components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will f...

Страница 19: ...on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serio...

Страница 20: ...oads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak...

Страница 21: ...safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety dec...

Страница 22: ...T Boom Safety Decal Booklet Inside Cab DECALS ON MAIN FRAME ITEM PART NO QTY TYPE DESCRIPTION 9 00725746 1 PELIGRO Translate Safety Material Left Frame 10 02962765 1 DANGER Pinch Point Multiple On Fra...

Страница 23: ...tor Operator Safety 4 02967668 1 DANGER Thrown Objects 5 02925100 1 IMPORTANT Replacement Parts 6 02967827 1 DANGER Multi Hazard 7 02967867 1 DANGER Safety Shield 8 2738332 1 REFLECT Red Reflector 9 2...

Страница 24: ...3 02967668 1 DANGER Thrown Objects Safety Shields 4 02967867 1 DANGER Safety Shield 5 00725739 1 WARNING Shield and Guards 6 00758194 1 WARNING Belt Shield 7 02925100 1 IMPORTANT Replacement Parts 8...

Страница 25: ...Thrown Objects 3 02965141 1 DANGER Boom Flails 4 00725739 1 WARNING Use Repair Shields Guards 5 00758194 1 WARNING Pinch Points 6 02925100 1 IMPORTANT Genuine Replacement Parts 7 000108 1 INSTRUCT Fl...

Страница 26: ...Alamo Group Inc SAFETY ITEM PART NO QTY DESCRIPTION 1 TIMBER CAT 5 1 TIMBER CAT 7 1 00757139 1 Decal Alamo TK Logo 2 02971931 1 Decal Timber Cat 3 00757140 1 Decal Alamo Logo 4 02973496 2 Keep Away Am...

Страница 27: ...DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak 3 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 0297088...

Страница 28: ...00756004 1 DANGER Guard Missing 8 02965262 1 DANGER Leak Hose Burst 9 02967827 1 DANGER Multi hazard Rotary 10 00757139 1 LOGO Alamo By Terrain King 11 02974998 1 LOGO Buzzbar 12 D138 1 DECAL Blade Ro...

Страница 29: ...08 Alamo Group Inc SAFETY ITEM PART NO QTY DESCRIPTION Boom Assy 1 02986864 2 LOGO Machete 2 Boom Length 18 02984939 2 LOGO Machete 2 Boom Length 22 02984940 2 LOGO Machete 2 Boom Length 25 2 02962764...

Страница 30: ...dily injury or even death to Operator and Others in area P N 02967827 Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or e...

Страница 31: ...engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine and pump when operating the mower will overheat and rapidly ruin the oil which will decrease the life of the hydraul...

Страница 32: ...low worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 ADVERTENCIA Tanque Sobrepresion Slowly open...

Страница 33: ...is canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV Provided by Trac...

Страница 34: ...in shields and deflectors in good condition Failure to do so may lead to injury or even death P N 00769736 DANGER Keep Away Thrown Objects Inspect the area before mowing and remove foreign material th...

Страница 35: ...FETY DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and Others in area P N 02967867 Name LOGO Alamo Industri...

Страница 36: ...ily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let...

Страница 37: ...ng parts being hit by objects thrown with great force by blades or by blade contact P N 00725739 WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Bel...

Страница 38: ...AL P N 02970887 WARNING Never use your hand to check for oil leaks Always use paper or cardboard P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during fin...

Страница 39: ...SAFETY MACHETE 2 11 08 Safety Section 1 35 2008 Alamo Group Inc SAFETY NAME DECAL P N 02970885 NAME DECAL P N 02970896 NAME DECAL P N 02970886 NAME LOGO P N 02971931...

Страница 40: ...Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts P N 02973496 NAME DECAL P N 02970888 WARNING Debris from rotor can ca...

Страница 41: ...Rotation Clockwise P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine P N 02975158 DANGER Keep away rotating blades P N 02975170 WARNING Disconnect the hydra...

Страница 42: ...008 Alamo Group Inc SAFETY INSTRUCT Do not locate hitch post in this area P N 02975516 INSTRUCT Pitch Adjust P N 02975514 Red Reflector Keep reflectors clean and visible P N 1458392 Amber Reflector Ke...

Страница 43: ...MACHETE 2 11 08 Safety Section 1 39 2008 Alamo Group Inc SAFETY NAME LOGO MACHETE 2 18 P N 02986864 LOGO NAME 22 MACHETE 2 ALAMO INDUSTRIAL P N 02984939 LOGO NAME 25 MACHETE 2 ALAMO INDUSTRIAL P N 02...

Страница 44: ...operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s...

Страница 45: ...Introduction Section 2 1 2008 Alamo Group Inc INTRODUCTION SECTION...

Страница 46: ...er and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followe...

Страница 47: ...Head Rotary unit 60 50 wide cut up to 5 vegetation front safety gate The Flail Axe Head Fail unit 48 wide cut up to 5 vegetation The Buzzbar Flail unit 48 63 and 90 cutting width up to 6 diamete Grass...

Страница 48: ...t 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored o...

Страница 49: ...Operation Section 3 1 2008 Alamo Group Inc OPERATION SECTION...

Страница 50: ...use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE...

Страница 51: ...l Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear P...

Страница 52: ...rom falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor mode...

Страница 53: ...assersby are with in 100 yards SBM 9 2 3 Tractor Lighting and SMV Emblem If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slo...

Страница 54: ...s not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting the tractor refer to Alamo Industri...

Страница 55: ...G 10 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 3 2 Dismounting the Tractor Before dismounting the t...

Страница 56: ...al Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neu...

Страница 57: ...ccording to the colors specified on decal Then attach the door cylinder hoses from the boom to the Machete Heads Door Cylinder according to the colors specified on decal 2 When connecting the mower he...

Страница 58: ...ty devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacem...

Страница 59: ...tion Tire condition air pressure Wheel lug bolts Steering linkage PTO shield SMV sign is clean and visible Tractor s lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS...

Страница 60: ...frame weldment Inspect condition of King Post frame Ensure all bolts and screws are in position and are properly torqued Ensure all pins are in place and fastened with screws Ensure frame is properly...

Страница 61: ...hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks Inspect the condition of the valve weldment Ensure fitting is properly connected Inspect condition...

Страница 62: ...r the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove t...

Страница 63: ...deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along ho...

Страница 64: ...position and are properly torqued Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks U...

Страница 65: ...oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 BUZZBAR HEAD INSPECTION Inspect the saw blades and spindle bolts for looseness and excessive wear Make sur...

Страница 66: ...e worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with p...

Страница 67: ...ecals are in place and legible The Mounting frame bolts are in place and tight The Boom connection bolts pins are tight There are no cracks in boom The Hydraulic Cylinders pins are tight The Hydraulic...

Страница 68: ...SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition Ther...

Страница 69: ...e has Become bent or deformed from it s original shape or Any cracks are visible or Deep gouges in the blade s surface are persent or Gouges or chipped areas in the cutting edge are larger than 1 2 12...

Страница 70: ...H BLADE BOLTS on the Blades IMMEDIATELY if either blade bolts has Visible cracks or If the blade bolt crown is worn off or If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn...

Страница 71: ...you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each ex...

Страница 72: ...or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary sw...

Страница 73: ...rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically r...

Страница 74: ...e Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033_A Make certain that you do not lift the head in such a fashion that...

Страница 75: ...EFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034_A Make certain that you do not lift...

Страница 76: ...tilt up Pressing the right button will cause the head to tilt down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the head in the current...

Страница 77: ...RATION 7 6 Door The two upper thumb buttons on the panel at the top of the joystick actuates the door cylinders Pushing the left button opens the door Pushing the right button closes the door When the...

Страница 78: ...the PTO at low engine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a c...

Страница 79: ...ough the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turnin...

Страница 80: ...es no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the...

Страница 81: ...with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions To avoid overturns drive the tr...

Страница 82: ...cked to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of t...

Страница 83: ...he road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 Extreme care should be taken when o...

Страница 84: ...perating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to p...

Страница 85: ...2 Rotary Cutter The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge...

Страница 86: ...can injure or even cause death OPS B 0040 FML 100 Shredder The FML 100 Severe Duty Shredder is designed for cutting material up to 6 in diameter and then shredding the cut debris into 3 4 diameter chi...

Страница 87: ...uzzBar Tree Limb Cutter The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material Always cut...

Страница 88: ...eper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 The rotating parts of this machine have been designed and tested for rugged us...

Страница 89: ...p Keep the engine speed at normal operating speed of 540 RPM and push the Motor Switch IN to the Stop position The mower head will come to a complete stop with in 15 seconds Park the tractor on a leve...

Страница 90: ...r fall crushing themselves or others SG 25 BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key...

Страница 91: ...OFF position Placing Boom Articulating Arm on Boom Arm Rest Extend the dipper section approximately half way out Bring the Lift to its full height and carefully swing the boom back until it is just po...

Страница 92: ...hat roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember th...

Страница 93: ...sers Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transport...

Страница 94: ...all local traffic regulations SG 6 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 11 2 Hauling the Trac...

Страница 95: ...so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme ca...

Страница 96: ...MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the relief valve setting on the cutter valve 2500 P S I HYDRAULIC VALVE Failures in the hydraul...

Страница 97: ...Maintenance Section 4 1 2008 Alamo Group Inc MAINTENANCE SECTION...

Страница 98: ...r tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Machete Boom uses Teflon bushings that need no...

Страница 99: ...Fill the spindle through the top hole until it comes out of the side check hole Replace the filler breather and check plug HYDRAULIC OIL FILTERS AND COMPONENTS Filters and Oil Change the Pressure Fil...

Страница 100: ...on the gauge See Figure MntP 0017 BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of bala...

Страница 101: ...400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent injuries to hands and feet due to ina...

Страница 102: ...the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply...

Страница 103: ...Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings Remove the old bearings from the Spindle and Housing Be careful not to damage either...

Страница 104: ...and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal...

Страница 105: ...mbly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing...

Страница 106: ...he unit before the mower is started 4 Start the tractor and idle at a slow engine speed until oil is being pumped 5 Engage the Cutter Control Valve at low engine rpm and run the mower slowly for a sho...

Страница 107: ...relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustme...

Страница 108: ...of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them...

Страница 109: ...ut Use a hand wrench or socket to tension the belts Never use power or air equipment to tighten belt This could cause damage to belt sheave shaft and bearings Once the belts begin to tighten small adj...

Страница 110: ...is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection If belts begin to sl...

Страница 111: ...to obtain a 16 lb Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt D...

Страница 112: ...the belts Check the tension by applying a force of 6 17 7 72 lbs at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate...

Страница 113: ...he countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert moto...

Страница 114: ...ckwashers engaging only 2 or 3 threads With key in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easie...

Страница 115: ...neven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resultin...

Страница 116: ...good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The actual speed at wh...

Страница 117: ...bearing adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 Screw the original blade bar bolts into the flange of the spin...

Страница 118: ...s in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower beari...

Страница 119: ...nut with a blunt round nosed punch Do not tear the nut 13 Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease stopping when...

Страница 120: ...labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportatio...

Страница 121: ...e to the protected area provided by the ROPS REQUIRED OF THE OPERATOR 1 Securely fasten seat belt if the tractor has a ROPS 2 Where possible avoid operating the tractor near ditches embankments and ho...

Страница 122: ...MACHETE 2 BOOM SOM 11 08 P N 02986941C Printed U S A...

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