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Install the small non-polarized capacitors

The capacitors you’ll install in this section can be installed in either orientation.

Small Value COG dielectric Capacitors

Designation Value

Rating, Marking, Description

Done? (



)

33 pF

NPO, 33J, disc capacitor, 5% tolerance

33 pF

NPO, 33J, disc capacitor, 5% tolerance

Install the bypass capacitors

The 0.1 uF bypass capacitors are not polarized, and can be inserted in either orientation.

Non Polarized Bypass Capacitors (Location Hint: a pair of these surrounds each IC)

Designation Value

Rating, Marking

Done? (



)

0.1 uF

Bypass, 104, radial leads

0.1 uF

Bypass, 104, radial leads

0.1 uF

Bypass, 104, radial leads

0.1 uF

Bypass, 104, radial leads

C10

0.1 uF

Bypass, 104, radial leads

C12

0.1 uF

Bypass, 104, radial leads

C13

0.1 uF

Bypass, 104, radial leads

C14

0.1 uF

Bypass, 104, radial leads

Figure 3-Locating pin 1 of the IC and pin 1 of the PCB

Install the Integrated Circuits

Integrated Circuits (watch pin 1 location)

Designation Description

Done?

(



)

NE5532 dual opamp, 8 pin dip package

Содержание PR-101

Страница 2: ...grated Circuits 9 Install the Electrolytic polarized Capacitors 10 Install the Relays Transistors and MOSFET 10 Section 4 Install the Wires 10 Power and Ground Wires 10 12 Volt Ground wires 10 12 Volt Power wires 11 Install the Signal Wires 12 Signal Input Wires 12 Signal Output Wires 13 Section 5 Install the Headphone Amp into the PR 101 14 Mechanical Installation 14 Dismount the tone volume boar...

Страница 3: ...component locations 6 Figure 3 Locating pin 1 of the IC and pin 1 of the PCB 9 Figure 4 Close up showing installation of 12V GND and 12V power wires 11 Figure 5 Tone Volume dismounted to make room to install Headphone Amp 14 Figure 6 Headphone Jack Wiring 16 Figure 7 Headphone Amp Installed with jack wiring completed 16 ...

Страница 4: ...eed You ll need the following tools 1 Phillips screwdriver 1 and 2 2 Pliers or nut drivers suitable for 4 and 6 hardware 3 needle nose pliers helpful but not strictly necessary 4 pencil type soldering iron of 35 to 50 Watts no huge honking soldering guns or blowtorches 5 wire cutters and strippers 6 multi meter to measure power supply voltages and confirm resistor values strongly recommended Helpf...

Страница 5: ... or get you to the hospital Read and understand the safety manuals of all the tools you use About Components We reserve the right to make design or component changes at any time without prior notification Recommended Solder The kit must be assembled with 60 40 Rosin Core solder The recommended diameter is 0 032 inches Among many such sources of solder I have used Radio Shack part number 64 009 It ...

Страница 6: ...er is an easy way to make sure that you ve picked the right resistor It s a great cross check on the resistor color code Measure twice and solder once A lead bending jig can make for quicker neater assembly It s certainly not necessary Is something in this manual confusing Does something look wrong Send your questions by email to dan akitika com You ll help yourself and everyone who builds the kit...

Страница 7: ...as described above 3 Solder the leads on the back of the board 4 Clip the leads Track your progress by placing a check mark in the done column as you install each component Bend resistor leads to 0 45 width Designation Value Color Code Done R21 100 Brown Black Black Black Brown R1 200 Red Black Black Black Brown R2 200 Red Black Black Black Brown R5 200 Red Black Black Black Brown R6 200 Red Black...

Страница 8: ...why we strongly recommend setting the gain of the Headphone amp to different values depending upon your headphones Recommended resistor values for 32 Ohm headphones most common Designation Value Color Code Done R20 30K1 Orange Black Brown Red Brown R19 30K1 Orange Black Brown Red Brown R11 NA Do not install R4 NA Do not install If you install the resistor values for 32 Ohm headphones you will have...

Страница 9: ...cation Hint a pair of these surrounds each IC Designation Value Rating Marking Done C3 0 1 uF Bypass 104 radial leads C4 0 1 uF Bypass 104 radial leads C7 0 1 uF Bypass 104 radial leads C8 0 1 uF Bypass 104 radial leads C10 0 1 uF Bypass 104 radial leads C12 0 1 uF Bypass 104 radial leads C13 0 1 uF Bypass 104 radial leads C14 0 1 uF Bypass 104 radial leads Figure 3 Locating pin 1 of the IC and pi...

Страница 10: ...or 10 µF 50 V radial leads Install the Relays Transistors and MOSFET For Q1 Q3 make sure to match the body shape to the silk screen shape Designation Value Description Done K1 DPDT Double pole double throw 24 volt relay coil Q1 2N3904 NPN transistors Q2 2N3904 NPN transistor Q3 2N7000 MOSFET Section 4 Install the Wires Power and Ground Wires 12 Volt Ground wires Cut a 7 length of 18 AWG Green wire...

Страница 11: ... pulling it lengthwise in a direction parallel to the wires Plus and Minus 12V power wire installation Done Twist and tin both bare ends of the red wire Twist and tin both bare ends of the black wire Insert the tinned red wire into the bottom of the Headphone Amp board into the TB5 hole marked POS12V and solder it on the top side The other side of this wire will be connected in a later step Insert...

Страница 12: ...onnections This is the thinner gray jacketed cable Prepare the ends as shown in Appendix 1 Reserve the outer jacket removed when you exposed the ends Cut the black wire at both ends of the shielded cable It won t be used Strip twist and tin the remaining red ends 2 places Twist and tin the drain wire at both ends Cut a length of the outer jacket and slip it over the drain wire Insert the red wire ...

Страница 13: ... outer jacket covering into the component side of the PCB into the Ground of TB2 Solder it on the solder side Signal Output Wires These wires will connect the output from the headphone amp to the headphone jack Headphone jack wires Task Done Cut a 3 length of black 22 AWG wire Strip of insulation from both ends Twist and tin the ends Insert one end of the black wire into the GND terminal of TB3 fr...

Страница 14: ...nt the tone volume board 5 Connect signal wires Dismount the tone volume board Task Done Pull off the front panel knobs volume balance bass and treble Remove and reserve the nuts and washers that hold the volume balance bass and treble controls in place Remove the 10 pin cable from its socket Don t pull the cable but rather wiggle the body of the connector until it comes loose from the socket Remo...

Страница 15: ...ls from the component side The standoff will just rest on the chassis floor Install the Headphone Amp board into the chassis using 4 40x1 4 screws inserted through the PCB and into the standoffs installed previously Wiring the Headphone Amp In Headphone Jack Connections Task Done Identify the red black and white 22 AWG wires installed into the Headphone Amp board previously Solder the red white an...

Страница 16: ...acent power wires as you solder them in place 2 While soldering keep the wires straight as they approach the board This will keep the insulation from peeling back as you solder Power Wiring Task Done Insert the green wire into the component side of the power supply PCB into the PCB hole marked AGD on TB2 Solder from the component side Route the Red Black pair and the green wire from the Headphone ...

Страница 17: ... board There are two ways to do this 1 Lazy way just tack the headphone shielded cable connections on top of the existing shielded cable connections that go to the input selector board 2 Fastidious way Desolder and remove the shielded cables from the input selector board that are connected to TB3 and TB4 of the tone volume board Use a solder sucker to clear the 4 holes in TB3 and TB4 Then follow t...

Страница 18: ...wer to the PR 101 and power it up Be careful as potentially lethal voltages are accessible in the PR 101 any time that it is powered with the lid removed Check the plus and minus 12 volt supplies to assure that they are still within tolerance that is within 0 6 Volts of 12 Volts DC The easiest and quickest place to check this may be on the tone volume board at TB5 This is a quick sanity check for ...

Страница 19: ...nges from BC547 transistors to 2N3904 transistors As an interesting note these two transistors have the same looking package but the position of collector and emitter leads is swapped between the two The PCB was laid out for 2N3904 pinout but early units were populated with BC547 That means that those units with BC547 were operating with reverse beta It is a testimony to my robust design and a bit...

Страница 20: ... its long dimension This creates a scored line through the plastic jacket With a sharp blade not much pressure is needed You may need a bit of practice to get the feel 3 If you ve scored the jacket carefully you can separate the jacket at the score line without using tools Pull the insulating jacket off exposing the cable showing the foil shield the drain wire and the fuzzy string The result is sh...

Страница 21: ... the plastic wrap from the red and black wires The drain bare wire red and black wires are exposed now that gray insulating jacket foil shield and plastic over wrap have been removed 7 Save the gray outer jacket as it will be used perhaps cut to half length to insulate the bare drain wire ...

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