background image

30

15 INFORMATION SERVICING

1) Checks to the area

Prior to beginning work on systems containing flammable refrigerants, safety checks are necessary to ensure that the risk of

ignition is minmised. For repair to the refrigerating system, the following precautions shall be complied with prior to conducting

work on the system.

2) Work procedure

Works shall be undertaken under a controlled procedure so as to minimise the risk of a flammable gas or vapour being present

while the work is being performed.

3) General work area

All mintenance staff and others working in the local area shall be instructed on the nature of work being carried out. work in

confined sapces shall be avoided. The area around the work space shall be sectioned off. Ensure that the conditions within the

area have been made safe by control of flammable material.

4) Checking for presence of refrigerant

The area shall be checked with an appropriate refrigerant detector prior to and during work, to ensure the technician is aware

of potentially flammable atmospheres. Ensure that the leak detection equipment being used is suitable for use with flammable

refrigerants, i.e. no sparking, adequately sealed or intrinsically safe.

5) Presence of fire extinguisher

If any hot work is to be conducted on the refrigeration equipment or any associated parts, appropriate fire extinguishing

equipment shall be available to hand. Have a dry power or CO

2

 fire extinguisher adjacent to the charging area.

6) No ignition sources

No person carrying out work in relation to a refrigeration system which involves exposing any pipe work that contains or has

contained flammable refrigerant shall use any sources of ignition in such a manner that it may lead to the risk of fire or explosion. 

All possible ignition sources, including cigarette smoking, should be kept sufficiently far away from the site of installation,

repairing, removing and disposal, during which flammable refrigerant can possibly be released to the surrounding space. Prior

to work taking place, the area around the equipment is to be surveyed to make sure that there are no flammable hazards or

ignition risks. NO SMOKING signs shall be displayed.

7) Ventilated area

Ensure that the area is in the open or that it it adequately ventilated before breaking into the system or conducting any hot work. 

A degree of ventilation shall continue during the period that the work is carried out. The ventilation should safely disperse any

released refrigerant and preferably expel it externally into the atmosphere.

8) Checks to the refrigeration equipment

Where electrical components are being changed, they shall be fit for the purpose and to the correct specification. At all times

the manufacturer s maintenance and service guidelines shall be followed. If in doubt consult the manufacturer s technical

department for assistance. The following checks shall be applied to installations using flammable refrigerants:

9) Checks to electrical devices

Repair and maintenance to electrical components shall include initial safety checks and component inspection procedures. If a

fault exists that could compromise safety, then no electrical supply shall be connected to the circuit until it is satisfactorily dealt

with. If the fault cannot be corrected immediately but it is necessary to continue operation, and adequate temporary solution

shall be used. This shall be reported to the owner of the equipment so all parties are advised.

Initial safety checks shall include:

10) Repairs to sealed components

The charge size is in accordance with the room size within which the refrigerant containing parts are installed;
The ventilation machinery and outlets are operating adequately and are not obstructed;
If an indirect refrigerating circuit is being used, the secondary circuits shall be checked for the presence of refrigerant; 

marking to the equipment continues to be visible and legible.
Marking and signs that are illegible shall be corrected;
Refrigeration pipe or components are installed in a position where they are unlikely to be exposed to any substance which 

may corrode refrigerant containing components, unless the components are constructed of materials which are inherently 

resistant to being corroded or are suitably protected against being so corroded.

That capacitors are discharged: this shall be done in a safe manner to avoid possibility of sparking;
That there no live electrical components and wiring are exposed while charging, recovering or purging the system;
That there is continuity of earth bonding.

a) During repairs to sealed components, all electrical supplies shall be disconnected from the equipment being worked upon

prior to any removal of sealed covers, etc. If it is absolutely necessary to have an electrical supply to equipment during servicing, 

then a permanently operating form of leak detection shall be located at the most critical point to warn of a potentially hazardous

situation.

Содержание WELLEA SPLIT AW-YHPS04-H91

Страница 1: ...INSTALLATION MANUAL WELLEA SPLIT R32 Outdoor unit AW YHPS04 H91 AW YHPS06 H91 AW YHPS08 H91 AW YHPS10 H91 20AW INSTALLATION MANUAL WELLEA 287 225 SPLIT R32 1 20200115...

Страница 2: ......

Страница 3: ...requirements Drain hole position Servicing space requirements 6 1 6 2 6 3 6 4 6 SAFETY CONSIDERATIONS ACCESSORIES BEFORE INSTALLATION IMPORTANT INFORMATION FOR THE REFRIGERANT INSTALLATION SITE INSTA...

Страница 4: ...mbling the unit Electronic control box 4 10kW units 9 1 9 2 9 3 11 PRECAUTIONS ON REFRIGERANT LEAKAGE 21 22 29 24 24 24 24 24 24 Protection equipment About power cut Heating capcity Compressor protect...

Страница 5: ...01 8 10 kW 4 6 kW 8 10 kW 4 6 kW Please remove the hollow plate after installation Wiring diagram 8 10kW for example Electric Control System Refrigerant System...

Страница 6: ...following types They are quite important so be sure to follow them carefully Meanings of DANGER WARNING CAUTION and NOTE symbols Indicates an imminently hazardous situation which if not avoided will...

Страница 7: ...and fire Make sure all wiring is secure Use the specified wires and ensure that terminal connections or wires are protected from water and other adverse external forces Incomplete connection or affixi...

Страница 8: ...ed Children should not play with the unit Cleaning and user maintenance should not be done by children without supervision Children should be supervised to ensure that they do not play with the applia...

Страница 9: ...Fittings Water outlet connection pipe assembly Before installation Be sure to confirm the model name and the serial number of the unit Handling 3 BEFORE INSTALLATION Energy label 1 05 1 Handle the uni...

Страница 10: ...GERANT This product has the fluorinated gas it is forbidden to release to air Refrigerant type R32 Volume of GWP 675 GWP Global Warming Potential Factory charged refrigerant volume in the unit Refrige...

Страница 11: ...can be installed at an even level Places where there is no possibility of flammable gas or product leak The equipment is not intended for use in a potentially explosive atmosphere Places where servic...

Страница 12: ...to avoild direct sunlight so that it is not influenced by the sun s heat otherwise protection may be possible to the unit Make sure there is enough space to do the installation Set the outlet side at...

Страница 13: ...ration In accordance with the foundation drawing in the figure fix the unit securely by means of foundation bolts Prepare four sets each of 10 Expansion bolts nuts and washers which are readily availa...

Страница 14: ...unit with the base electric heater CAUTION Drain hole This drain hole is covered by rubber plug If the small drain hole can not meet the drainage requirements the big drain hole can be used at the sam...

Страница 15: ...0mm 1 2 H B2 A B1 C H Unit A mm B1 mm B2 mm C mm 4 10kW 3000 2000 300 600 11 7 INSTALL THE CONNECTING PIPE Check whether the differance in height between the indoor unit and outdoor unit the length of...

Страница 16: ...every joint whether leak or not Refer to Fig 7 2 Note A is high pressure side stop valve B is low pressure side stop valve C and D is connecting pipes interface of indoor and outdoor units Check poin...

Страница 17: ...e between indoor unit and outdoor unit should not exceed 20m if the outdoor unit is above or 15m if the outdoor unit is below Additionally i If the outdoor unit is above and the level difference is gr...

Страница 18: ...ld never use any oxygen flammable gas or poisonous gas Model Refrigerant to be added 4 6 kW 20g m 7 7 Air Purge with Vacuum Pump 1 Using vacuum pump to do the vacuum never using refrigerant to expel t...

Страница 19: ...heating of the capacitor due to high frequency waves Never install a phase advancing capacitor as it could lead to an accident Secure the electrical wiring with cable ties as shown in figure so that...

Страница 20: ...ccording to the national wiring regulation 2 Select circuit breaker that having a contact separation in all poles not less than 3 mm providing full disconnection where MFA is used to select the curren...

Страница 21: ...ore shielded wire NOTE OUTOOOR UNIT POWER SUPPLY L N LPS FUSE P Q E 6 7 8 INDOOR UNIT L N E P Q A B C D E F 8 5 To finish the outdoor unit installation insulate and fix the refrigerant piping and inte...

Страница 22: ...stops then pull its right edge so you can removed the grill You can also reverse the procedure Be careful to avoid hand injury WARNING Switch off all power i e unit power supply and backup heater and...

Страница 23: ...PCB A PCB B 8 10kW 19 9 8 6 4 5 7 1 2 3 9 3 4 10kW units 1 PCB A Inverter module The picture is for reference only please refer to the actual product NOTE...

Страница 24: ...CN2 Reserved CN30 Port for electrical expansion value CN33 24 25 26 Digital display DSP1 Port for chassis electrical heating tape CN16 optional Port for compressor eletric heating tape 1 CN7 Port for...

Страница 25: ...ly Install leak alarm facility related to mechanical ventilator if you can not regularly ventilate 2 Requirments for charge limits in unventilated areas The maximum refrigerant charge in appliance sha...

Страница 26: ...gerant Indoor unit Room is filled of leakage refrigerant All refrigerant has leaked out 8 10kW Fig 11 2 Fig 11 3 12 TURN OVER TO CUSTOMER The owner s manual of indoor unit and owner s manual of outdoo...

Страница 27: ...with a hard pointed object The remote controller may be damaged Never replace a fuse with that of wrong rated current or other wires when a fuse blows out Do not use the heat pump for other purposes I...

Страница 28: ...3 2 About power cut If power is cut during operation stop all the operation immediately Power comes again If the auto restant function is set on then the unit will auto restart Mishandling in operatio...

Страница 29: ...adhesive 3 The Th sensor failure change a new sensor Suction temperature sensor Th error 1 wire doesn t connect between main control board PCB B and main control board of hydraulic module connect the...

Страница 30: ...ure change a new sensor Pressure sensor failure Refer to P0 Low pressure protection Pe 0 6 occured 3 times in an hour Refer to H6 H6 displayed 10 times in 2 hours 1 The EEprom parameter is error rewri...

Страница 31: ...sensor is loosen Reconnect it 3 T1 temp sensor is loosen Reconnect it 4 T5 temp sensor is loosen Reconnect it High discharge temperature protection 1 Power supply voltage of the unit is low increase...

Страница 32: ...damaged change it 3 And if those IGBT are OK which means the inverter board is OK power form rectifier bridge is not correct check the bridge Same method as IGBT disconnect the power check those dioxi...

Страница 33: ...57kg 67kg Gross weight 68kg 79kg Gas side Liquid side Drain connection Max piping length 30m Max differance in height when outdoor unit is upside 20m Max differance in height when outdoor unit is dow...

Страница 34: ...g the period that the work is carried out The ventilation should safely disperse any released refrigerant and preferably expel it externally into the atmosphere 8 Checks to the refrigeration equipment...

Страница 35: ...sed the system shall be vented down to atmospheric pressure to enable work to take place This operation is absolutely vital if brazing operations on the pipe work are to take place Ensure that the out...

Страница 36: ...ce or decommissioning it is recommended good practice that all refrigerants are removed safely When tranferring refrigerant into cylinders ensure that only appropriate refrigerant recovery cylinders a...

Страница 37: ...Electronic expansion Valve Single way electromagnetic valve Pipe joint Filter Discharge line sensor Outdoor temperature sensor Outdoor exchanger sensor Stop valve gas Stop valve liquid High Pressure...

Страница 38: ...on Switch must be installed to the Power Supply of the unit PE PE RL2 BLACK BLUE RED FORCE_COOL CHECK NO COM L OUT PCB A Inverter board for 1phase PCB B Main control board for 1phase SW1 SW2 SW3 ON 3...

Страница 39: ...35 NOTE...

Страница 40: ...i cations are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details 20AW OPERATION MANUAL WELLEA R32 20200115 INSTALLATION MANUAL WEL...

Отзывы: