airwave Fairwind series Скачать руководство пользователя страница 2

Install the outdoor unit on a rigid base to prevent increasing noise level and vibration.
Determine the air outlet direction where the discharged air is not blocked.
In the case that the installation place is exposed to strong wind such as a seaside, make 
sure the fan operating properly by putting the unit lengthwise along the wall or using a dust 
or shield plates.
Specially in windy area, install the unit to prevent the admission of wind. If need suspending 
installation, the installation bracket should accord with technique requirement in the 
installation bracket diagram. The installation wall should be solid brick, concrete or the same 
intensity construction, or actions to reinforce, damping supporting should be taken. 
The connection between bracket and wall, bracket and the air conditioner should be firm, 
stable and reliable.
Be sure there is no obstacle which block radiating air.

Strong 
wind

Strong 
wind

Barrier 

Incorrect

Correct

Seal

Drain joint

Base pan hole
of outdoor unit

(A)

(B)

              The drain joint is slightly different according to the 
different outdoor unit.
For the drain joint with the seal(Fig.A), first fit the seal onto 
the drain joint, then insert the drain joint into the base pan 

hole of outdoor unit, rotate  90

to securely assemble them. 

To install drain joint as shown in Fig.B, insert  the  drain 
 joint into the base pan hole of outdoor unit until it remains 
fixed with a clicking sound. Connecting the drain joint with 
an extension drain hose (Locally purchased), in case of the 
water draining off the outdoor unit during the heating mode.

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DRAIN JOINT INSTALLATION

OUTDOOR INSALLATION PRECAUTION

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REFRIGERANT PIPE CONNECTION

1. Cut a pipe with a pipe cutter.
2. Put flare nuts on pipe/tube having 
   completed burr removal and flare the pipe.
3. Firmly hold copper pipe in a die in the 
    dimension shown in the table below.

..

Align pipes to be connected.
Sufficiently tighten the flare nut with fingers,
and then tighten it with a spanner and torque 
wrench as shown.
Excessive torque can break nut depending 
on installation conditions.

Outer diam.

(mm)

A(mm)

Max.

Min.

6.35

1.3

0.7

9.52

1.6

1.0

12.7

1.8

1.0

12.7

16

1.8

2.2

1.0

2.0

Bar

Copper pipe

Clamp handle

Handle

Bar

"A"

Indoor unit tubing

Flare nut

Pipings

.

Outer

diam.

Tightening

torque(N.cm)

Additional tightening

torque(N.cm)

φ

6.35mm

φ

12.7mm

φ

16mm

φ

9.52mm

1500

(153kgf.cm)

1600

(163kgf.cm)

3500

(357kgf.cm)

4500

(459kgf.cm)

3600

(367kgf.cm)

4700

(479kgf.cm)

2500

(255kgf.cm)

2600

(265kgf.cm)

AIR PURGING AND TEST OPERATION

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1. Remove the electrical control board cover from the outdoor unit by loosening the screw.
2. Connect the connective  cables to the terminals as identified with their respective matched numbers 
    on the terminal block of indoor and outdoor units.
3. Secure the cable onto the control board with the cord clamp.
4. To prevent the ingress of water, form a loop of the connective cable as illustrated in the installation 
    diagram of indoor and outdoor units.
5. Insulate unused cords (conductors) with PVC-tape. Process them so they do not touch any electrical 
    or  metal parts.

Cover

Screw

Liquid side:

φ

6.35mm

R22: (Pipe length-5)x30g/m

 R410A: (Pipe length-5)x20g/m        

Liquid side:

φ

9.52mm:

R22: (Pipe length-5)x60g/m

R410A: (Pipe length-5)x40g/m        

Connective pipe length

Less than 5m

More than 5m

Air purging method

Use vacuum pump

Additional amount of refrigerant to be charged

Open the valve stem until it hits against 
the stopper. Do not try to open it further.
Securely tighten the valve stem cap with 
a spanner or the like.
Valve stem cap tightening torque. See 
Tightening torque table.

.

.

.

.

Flare nut

Stopper

Cap

Valve body

Valve stem

Use vacuum pump

For the R410A refrigerant model, make sure the refrigerant added into air conditioner is liquid 
form in any cases.
When relocating the unit to another place, using vacuum pump to perform evacuation.

.

.

.

.

The indoor unit and tubing between the indoor and outdoor unit must be leak tested and evacuated 
to remove any noncondensables and moisture from the system.
Check that each tube(both liquid and gas side tubes) between the indoor and outdoor units have 
 been properly connected and all wiring for the test run has been completed. 
Pipe length and refrigerant amount:

Outdoor
unit

Indoor
unit

Refrigerant 

Packed valve

Flare nut

Gas side
Liquid side

A

C

D

B

1. Completely tighten the flare nuts, A, B, C, D, connect 
    the manifold valve charge hose to a charge port of the 
    packed valve on the gas pipe side.
2. Connect the charge hose connection to the vacuum 
    pump.
3. Fully open the handle Lo of the manifold valve.
4. Operate the vacuum pump to evacuate. After starting 
    evacuation, slightly loose the flare nut of the packed 
    valve on the gas pipe side and check that the air is 
    entering. (Operation noise of  the vacuum pump changes 
    and a compound meter indicates 0 instead of minus)
5. After the evacuation is complete, fully close the handle 
    Lo of the manifold valve and stop the operation of the 
    vacuum pump.
    Make evacuation for 15 minutes and more and check 

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    that the compound meter indicates  -76cmHg(-1.0x10 Pa).

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6. Turn the stem of the packed valve B about 45  counter-
    clockwise for 6~7 seconds after the gas coming out, then 
    tighten the flare nut again. Make sure the pressure display 
    in the pressure indicator is a little higher than the atmosphere 
    pressure.
7. Remove the charge hose from the Low pressure charge hose.
8. Fully open the packed valve stems B and A.
9. Securely tighten the cap of the packed valve.

Manifold valve

Compound meter

-76cmHg

Handle Lo

Handle Hi

Charge hose

Charge hose

Vacuum pump

Pressure gauge

Packed valve

Perform  test operation after completing gas leak check at the flare nut connections and electrical 
safety check.
    Check that all tubing and wiring have been properly connected.
    Check that the gas and liquid side service valves are fully open.
1. Connect the power, press the ON/OFF button on the remote controller to turn the unit on.
2. Use the MODE button to select COOL, HEAT, AUTO and FAN to check if all the functions works 
     well. 

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3.  When the ambient temperature is too low(lower than 17 C), the unit cannot be controlled by the 
     remote controller to run at cooling mode, manual operation can be taken. Manual operation is 
     used only when the remote controller is disable or maintenance necessary.
     Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound.
     Press the Manual control button to select the AUTO or COOL, the unit will operate under Forced 
     AUTO or COOL mode(see User Manual for details).
4.  The test operation should last about 30 minutes.

Flaring

Tightening connection

1. Air purging

2. When using the Vacuum Pump

4. Test running

3. Safety and leakage check

A: Lo packed valve  B: Hi packed valve 
C and D are ends of indoor unit connection.

CAUTION

1. Soap water method:
     Apply a soap water or a liquid neutral detergent on the indoor 
     unit connections and outdoor unit connections by a soft brush 
     to check for leakage of the connecting points of the piping. If 
     bubbles come out, it indicates that the pipes have leakage.
2.  Leak detector
     Use the leak detector to check for leakage.

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CONNECT THE CABLE TO THE OUTDOOR UNIT

CAUTION

1

Indoor unit
check point

D

B

C

A

Outdoor unit
check point

Cover

NOTE: 

Manual control 

button

AUTO/COOL

Oblique Roughness Burr

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90

Terminal block of outdoor unit

To indoor unit

To indoor unit

Power supply

Model A

Model B

Power supply

1

1(L)

2(N)

2(N)

S

S

L

L

N

N

L(1)

W

NOTE:

Connective pipe length will affect the capacity and energy efficiency of the unit. The 
nominal efficiency is tested basing on the pipe length of 5 meters. 

1. For the left-hand and right-hand  piping, 
    remove the pipe cover from the side panel.    
2. For the right back and left back piping, 
    install the piping as shown. 
    

NOTE:

3. Bundle the tubing, connecting cable, and 
    drain hose with tape securely,  evenly as 
    shown in Figure on the right.
       

Both sides drainage structure is 

    standard. For both sides drainage structure, 
    it can be choosen for right, left or both sides 
   drainage connection. If choosing both sides 
   drainage connection, another proper drain 
   hose is needed as there is only one drain 
   hose offered by factory. If choosing one side 
   drainage connection, make sure the drain 
   hole on the other side is well plugged. 
   For 9k/12k models, if choosing left-hand 
   or left-back piping,please choosing left side 
   drainage connection. The connection of the 
   drain hose is supposed to be done by 
   qualified installer in case of water leakage.

Connect the indoor unit first, then the 
outdoor unit. 
Do not allow the piping to let out from the 
back of the indoor unit.
Be careful not to let the drain hose slack.
Heat insulation should be done to the 
extension drain hose of indoor unit. 
Be sure that the drain hose is located at 
the lowest side of the bundle. Locating at 
the upper side can cause drain pan to 
overflow inside the unit.
Never intercross nor intertwist the power 
wire with any other wiring.

1. Pass the piping through the hole in the wall.
2. Hook the indoor unit onto the upper portion 
    of installation plate(Engage the indoor unit with 
    the upper edge of the installation plate). Ensure 
    the hooks are properly seated on the installation 
    plate by moving it in left and right.
3. Piping can easily be made  by lifting the indoor 
    unit with a cushioning material between the 
    indoor unit and the wall. Get it out after finish 
    piping.
4. Press the lower left and right side of the unit 
    against the installation plate until hooks 
    engages with the their slots.

Connective  pipe  installation

CAUTION

Indoor unit installation

Because the condensed water from rear 
of the indoor unit is gathered in ponding  
box and is piped out of room. Do not put 
anything else in the box.

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Rubber plug

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