AirMan PDS400S-6C3, Руководство по обслуживанию

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Table of Contents
1. Specification -------------------------------------------------------------------------------------- 1-1
1.1 Specifications ----------------------------------------------------------------------------------------------------------- 1-1
1.2 Set Value ----------------------------------------------------------------------------------------------------------------- 1-2
1.3 Outline Drawing -------------------------------------------------------------------------------------------------------- 1-3
1.4 Internal Components and Part Names ---------------------------------------------------------------------------- 1-5
1.5 Instrument Panel ------------------------------------------------------------------------------------------------------- 1-8
1.5.1 Indicator lamp
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Warning / Emergency display --------------------------------------------------------------- 1-9
1.6 Capacity Control Device ---------------------------------------------------------------------------------------------- 1-10
1.7 Piping Diagram --------------------------------------------------------------------------------------------------------- 1-12
1.8 Fuel Piping --------------------------------------------------------------------------------------------------------------- 1-14
2. Maintenance --------------------------------------------------------------------------------------- 2-1
2.1 Cautions for Overhauling --------------------------------------------------------------------------------------------- 2-1
2.1.1 Precautions before starting work ------------------------------------------------------------------------------- 2-1
2.1.2 Disassembly and reassembly ----------------------------------------------------------------------------------- 2-1
2.2 Tightening Torque ----------------------------------------------------------------------------------------------------- 2-3
2.2.1 General bolts and nuts tightening torque --------------------------------------------------------------------- 2-3
2.2.2 Tightening torque of such important quality parts as bolts and nuts ----------------------------------- 2-4
2.3 How to Adjust Regulator --------------------------------------------------------------------------------------------- 2-7
2.4 Maintenance and Adjustment of Pressure Control Valve ---------------------------------------------------- 2-8
2.5 Change O-ring of Unloader ------------------------------------------------------------------------------------------ 2-10
2.6 Change O-ring of Auto-relief Valve and Vacuum Relief Valve ---------------------------------------------- 2-10
2.7 Change Oil Separator ------------------------------------------------------------------------------------------------- 2-11
2.8 Change of Pellet assembly of By-pass Valve ------------------------------------------------------------------- 2-12
2.9 Clean the Strainer Provided inside the Engine Feed Pump ------------------------------------------------- 2-13
2.10 Supply Grease to Trailer Hub Bearing ---------------------------------------------------------------------------- 2-13
2.11 Supply Grease to Leaf Spring Pin --------------------------------------------------------------------------------- 2-13
2.12 Check and Confirm that the Fixing Bolts for the Drawbar are Properly Tightened --------------------- 2-13
2.13 Manual Air Bleeding Method for Fuel Line System ------------------------------------------------------------ 2-14
2.14 Clean inside of Fuel Tank -------------------------------------------------------------------------------------------- 2-14
2.15 Clean Drain Separator (Aftercooler type only) ------------------------------------------------------------------ 2-15
2.16 Values of Various Adjustments of Engine ------------------------------------------------------------------------ 2-15
2.17 Suction Control Valve (SCV) Replacement Procedure ------------------------------------------------------- 2-16
3. Electric System ----------------------------------------------------------------------------------- 3-1
3.1 Electronic Control System of Engine ------------------------------------------------------------------------------ 3-1
3.1.1 Electronic control fuel injection system (Common rail type) --------------------------------------------- 3-1
3.1.2 EGR (Exhaust gas recirculation) control --------------------------------------------------------------------- 3-3
3.1.3 Acceleration control ---------------------------------------------------------------------------------------------- 3-4
3.1.4 Preheating control ------------------------------------------------------------------------------------------------- 3-4
3.2 Accelerator Controller ------------------------------------------------------------------------------------------------- 3-5
3.3 Engine Controller (ECM) --------------------------------------------------------------------------------------------- 3-8
3.4 Emergency Controller ------------------------------------------------------------------------------------------------- 3-17
3.5 Alternator ----------------------------------------------------------------------------------------------------------------- 3-25
3.6 Starter --------------------------------------------------------------------------------------------------------------------- 3-26
3.7 Solenoid Valve for Starting Unloader ----------------------------------------------------------------------------- 3-27
3.7.1 Unloader piston actuation:SV1 ------------------------------------------------------------------------------- 3-27
3.7.2 Unloader spring chamber negative pressure:SV2 ------------------------------------------------------ 3-27
3.8 Air Filter Indicator (Engine / Air-end common) ------------------------------------------------------------------- 3-28
3.9 Pressure Sensor (Secondary pressure of regulator detect) ------------------------------------------------- 3-28
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