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4

5

WARNING

: To reduce the risk of static sparking, which 

can cause fire or explosion, always hold a metal part of 

the gun firmly against the metal pail when flushing. This 

also reduces splashing. Refer to Fig 4.

Your unit was factory tested in an oil solution which was left 

in the pump. Before using oil-base paint, flush with mineral 

spirits only.

Before using water-base paint flush with mineral spirits, 

followed by soapy water, then a clean water flush.

Flush with a compatible solvent such as mineral spirits or 

water.

Flush with soapy water, then mineral spirits.

Flush with mineral spirits, followed by soapy water, then a 

clean water flush.

3. CHANGING FROM WATER-BASE TO 

OIL-BASE PAINT

4. CHANGING FROM OIL-BASE TO 

WATER-BASE PAINT

Oil-base paint: Flush with mineral spirits.

Water-base paint: Flush with water, then mineral spirits and 

leave the pump, hose and gun filled with mineral spirits.

For longer storage, use mixture of mineral spirits and motor 

oil (half & half). Shut off the sprayer, follow 

PRESSURE 

RELIEF PROCEDURE

 on page 8 to relieve pressure and 

make sure prime valve is left open.

ALWAYS

 store unit indoors.

Before using water-base paint, flush with soapy water and 

then a clean water flush.

When using oil-base paint, flush out the mineral spirits with 

the material to be sprayed.

1. NEW SPRAYER

5. STORAGE

6. START UP AFTER STORAGE

FLUSHING

2. CHANGING COLORS

1. Be sure the gun safety latch is engaged and there is 

no spray tip in the gun. Refer to Fig. 1. Refer to your 

separate instruction manual provided with your gun on its 

safety features and how to engage safety latch.

2. Pour enough clean, compatible solvent into a large, 

empty metal pail to fill the pump and hoses.

3. Place the suction tube into the pail or place the pail 

under the pump.

4. Turn pressure control knob to low. Refer to Fig. 2.

5. Open the prime valve to the open - "Priming Position". 

This will allow an easy start. Refer to Fig. 3.

6. Point the gun into the metal pail and hold a metal part of 

the gun firmly against the pail Refer to fig.4.

7. Disengage the gun safety latch and squeeze the trigger. 

At the same time, slowly turn the pressure control knob 

clockwise just enough to move liquid at low pressure.

8. Allow the pump to operate until clean solvent comes  

from the gun.

9. Release the trigger and engage the gun safety latch.

10. If you are going to start spraying, place the pump or 

suction tube into the supply container. Release the 

 gun safety latch and trigger the gun into another empty, 

metal container, holding a metal part of the gun firmly 

against the metal pail (Fig. 4), forcing the solvent from 

the pump and hose. When paint starts coming from gun, 

turn pressure control knob to minimum pressure, place 

prime valve in prime (open) position and engage the gun 

safety latch.

11. If you are going to store the sprayer, remove the suction 

tube or pump from the solvent pail force the solvent from 

the pump and hose.  Engage the gun safety latch and 

refer to the "Storage" Procedure above.

12. Whenever you shut off the sprayer follow 

PRESSURE 

RELIEF PROCEDURE

 warning on page 8.

Flushing Procedure

HOW TO FLUSH

FIG. 1

REMOVE SPRAY TIP

FIG. 3

PRIME VALVE

CLOSED  

(Pressure)

OPEN

(Priming & Pressure Relief

PRESSURE CONTROL KNOB

FIG. 2

HIGH PRESSURE

FIG. 4

MAINTAIN FIRM METAL TO METAL CONTACT 

BETWEEN GUN AND CONTAINER

Содержание SL1500

Страница 1: ...001 826 FEB09 AIRLESSCO SL1500 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Страница 2: ...ssure Control Assembley Calibration 25 Electrical System 26 Replacement of Electrical Components 27 Optional Air Atomizer 28 Optional Hopper System 28 Notes 29 Airlessco Accessories 30 1 Spray Gun Tip...

Страница 3: ...ELATED TO THE USAGE OF THIS EQUIPMENT ON PAGES 2 3 4 READ LEARN AND FOLLOW THE PRESSURE RELIEF PROCEDURE ON PAGE 8 OF THIS MANUAL SL1500 110V SL1500 230V Max Pressure 3300 PSI 330 PSI Output FreeFlow...

Страница 4: ...shing equipment is readily available and properly maintained NEVER LEAVE SPRAYER UNATTENDED WITH PRESSURE IN THE SYSTEM FOLLOW PRESSURE RELIEF PROCEDURES ON PAGE 8 Keep spraying area free from obstruc...

Страница 5: ...the risk of static sparking fire or explosion which can result in serious bodily injury and property damage ALWAYS GROUND ALL OF THESE COMPONENTS 1 Sprayer Connect a ground wire and clamp supplied to...

Страница 6: ...hing by following the specific cleaning procedure on page 5 and 8 ALWAYS follow the PRESSURE RELIEF PROCEDURE on page 8 ALWAYS remove the spray tip before flushing Hold a metal part of the gun firmly...

Страница 7: ...y features and how to engage safety latch 2 Pour enough clean compatible solvent into a large empty metal pail to fill the pump and hoses 3 Place the suction tube into the pail or place the pail under...

Страница 8: ...tructed in the safety warn ing section of this manual 5 FLUSH THE SPRAYER Follow Flushing Procedure in this manual STARTING UP PRESSURE CONTROL KNOB is used to adjust pressure Turn clockwise CW to inc...

Страница 9: ...aste container when checking to see if the tip is cleared or when using a self cleaning tip When you spray into the paint bucket always use the lowest spray pressure and maintain firm metal to metal c...

Страница 10: ...to engage safety latch 2 Turn the unit off 3 Disengage the gun safety latch and trigger the gun to relieve residual fluid pressure HOLD METAL PART OF THE GUN IN CONTACT WITH GROUNDED METAL PAIL USE M...

Страница 11: ...afety latch return handle to the spray position Spray Position Shown REVERSE TO UNPLUG RETAINING NUT CLOGGED FLAT TIP Should the spray tip become clogged relieve pressure from hose by following the PR...

Страница 12: ...20 562 Trigger Guard 6 119 055 Bolt 7 119 054 Nut 8 120 109 Gun Head 9 120 540 Actuator Pin 2 10 120 536 Gun Plate 11 120 038 Nut 12 120 056 Plastic Washer 13 120 538 Gun Trigger Lock 14 120 055 Wave...

Страница 13: ...Orifice clogged Tip damaged Clean carefully Replace with new tip Craters or pock marks bubbles on work Solvent balance Use 1 to 3 short solvents remainder long solvents this is most likely to happen w...

Страница 14: ...013 015 017 019 021 023 025 027 029 031 035 039 041 4 6 102 152 209 211 213 215 217 219 221 223 225 227 229 6 8 152 203 309 311 313 315 317 319 321 323 325 327 335 8 10 203 254 409 411 413 415 417 41...

Страница 15: ...ement as wear indicates Brush wear is greatly influenced by individual application It is recommended that brush wear be checked at early intervals of operation in order to determine future required in...

Страница 16: ...placed on motor shaft it is pushed on until a positive stop is reached The set screws Fig 30 Item 50 are then loctited The lower pulley is placed on gearbox and held in place with keyway and snap rin...

Страница 17: ...rods and screw locknuts with washers on loosely 6 Tighten the tie rod locknuts evenly to 30 ft lb NOTE AFTER ALL THE ROD LOCKNUTS ARE TIGHT THE ALIGNMENT OF BOTH RODS SHOULD ALLOW EASY ASSEMBLY AND DI...

Страница 18: ...tlet seat O ring outlet ball and ball guide 4 Inspect the outlet ball and seat for wear Replace as required NOTE OUTLET SEAT 187 061 IS REVERSIBLE 5 While piston is still locked in the holder install...

Страница 19: ...kings and two of the leather V packings and place onto your male gland in the following order with the inverted side down polyethylene leather polyethylene leather polyethylene 3 Take the female adapt...

Страница 20: ...18 2 9 5 6 1 8 7 10 12 13 11 23 28 24 22 21 20 26 25 19 17 16 15 18 14 3 4 1 27 23 SL1500 PUMP PARTS DIAGRAM 2 9 5 6 1 8 7 10 12 13 11 17 27 28 24 22 21 20 26 25 19 17 16 15 18 14 3 4 1 FIG 22 FIG 23...

Страница 21: ...Piston 19 187 026 PTFE Female Adapter 20 187 025 Male Adapter 21 187 031 Belleville Springs 3 22 187 315 Stainless Steel Spacer 23 187 037 Short Male Adapter 2 24 187 058 Female Double Adapter 25 187...

Страница 22: ...ontrol Assy 110V Pressure Control Assy 230V 6 111 034 Screw 8 7 331 249 99 Sensor PAINT SYSTEM FIG 25 FIG 27 OPTIONAL MANIFOLD FILTER 111 200 OPTIONAL FILTER KIT 301 440 PARTS LIST FIGURE 26 Item No P...

Страница 23: ...SSEMBLY 55 GALLON 119 087 PARTS LIST FIGURE 28 CONT Item No Part No Description 5 141 008 Filter Basket 5 301 514 5 Gal Suction Tube 7 250 116 Clamp 2 PARTS LIST FIGURE 29 Item No Part No Description...

Страница 24: ...22 COMPLETE SPRAYER FIG 30 1 2 3 4 5 6 7 8 9 10 11 13 14 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 35 36 37 38 41 49 42 50 51 52 53 54 28 43 44 34 45 46 47 48 SEE FIGURE 23 27...

Страница 25: ...Bracket Return Tube 26 140 035 Lock Washer 2 27 140 051 Nut 2 28 301 134 Stopper 2 29 113 056 Axle PARTS LIST FIGURE 30 CONT Item No Part No Description 30 143 029 Set Collar 2 31 301 165 Wheel 2 32 3...

Страница 26: ...ipped Proceed to step six Pressure Control Assembly Board STEP 6 If everything checks out in steps one through five and the power indicating light is still out replace the pressure control assembly Mo...

Страница 27: ...to a bucket of Coro chek and water 4 Turn prime pressure relief valve to the prime open position 5 Turn pressure control knob clockwise until machine starts to prime 6 Place the prime pressure relief...

Страница 28: ...5HPDC Motor 230V 8 301 318 99 301 364 99 Pressure Control Assy 110V Pressure Control Assy 230V 9 117 207 Jumper 10 331 294 99 Sensor 11 331 297 Potentiometer 12 331 184 Spacer 13 117 044 Knob 14 331 3...

Страница 29: ...e potentiometer shaft assembly 5 Pull entire potentiometer assembly out of the frame 6 Replace in reverse order 1 Lower the pressure control assembly as described above 2 Disconnect the two wires on t...

Страница 30: ...nd apply less air flow PARTS LIST FIGURE 33 Item No Description 1 Air Fitting 2 Air Flow Tube 3 Air Tube 4 Nut F 11 16 16 5 Fluid Seal 6 Nut G 7 8 14 7 Stem 8 Back Housing 9 Viton O Ring 10 Front Hous...

Страница 31: ...29 NOTES...

Страница 32: ...pack 100 064 Used to cover suction filter 100 065 5 Gallon strainer HOSE COVER 4 mil poly protects your airless hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219...

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