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SAFETY WARNINGS

ALWAYS INSPECT SPRAYING AREA

•  Keep the spraying area free from obstructions.
•  Make sure the spraying area has good ventilation    

  to safely remove vapors and mists.
• 

NEVER 

keep flammable material in spraying area.

• 

NEVER 

spray in vicinity of open flame or other    

  sources of ignition.
•  The spraying area must be at least 20 ft. away from  

  spray unit.

SPRAY GUN SAFETY

• 

ALWAYS 

set gun safety lock in the "LOCKED"    

  position when not in use & before servicing or cleaning. 
• 

NEVER 

remove or modify any part of the gun.

• 

ALWAYS 

REMOVE THE SPRAY TIP when cleaning.

  Flush unit at the LOWEST POSSIBLE PRESSURE.
• 

ALWAYS 

check operation of all gun safety devices  

  before each use.
•  Be very careful when removing the spray tip or hose  

  from the gun. A plugged line will contain fluid under  

  pressure. If the tip or line is plugged, follow the

    

  PRESSURE RELIEF PROCEDURE

.

TIP GUARD

• 

ALWAYS 

have the tip guard in place on the spray   

  gun while spraying. The tip guard alerts you to the  

  injection hazard and helps prevent accidentally  

 

  placing your fingers or any part of your body close  

  to the spray tip.

SPRAY TIP SAFETY

•  Use extreme caution when cleaning or changing    

  spray tips. If the spray tip clogs while spraying, en- 

  gage the gun safety latch immediately. ALWAYS    

  follow the 

PRESSURE RELIEF PROCEDURE

   

  and then remove the spray tip to clean it.
• 

NEVER 

wipe off build up around the spray tip.

TOXIC FLUID HAZARD

• 

ALWAYS 

remove tip guard & tip to clean AFTER

  pump is turned off and the pressure is relieved by    

  following the 

PRESSURE RELIEF PROCEDURE.

•  Hazardous fluid or toxic fumes can cause serious injury  

  or death if splashed in eyes or on skin, inhaled or 

  swallowed. Know the hazards of the fluid you are using.  

  Store & dispose of hazardous fluid according to    

  manufacturer, local, state & national guidelines.
• 

ALWAYS 

wear protective eyewear, gloves,  

 

  clothing and respirator as recommended by fluid    

  manufacturer.

HOSES

•  Tighten all of the fluid connections securely before each  

  use. High pressure fluid can dislodge a loose coupling or 

  allow high pressure spray to be emitted from the coupling  

  and result in an injection injury or serious bodily injury.
•  Only use hoses with a spring guard. The spring guard  

  helps protect the hose from kinks or other damage which  

  could result in hose rupture and cause an injection injury.
• 

NEVER 

use a damaged hose, which can result in hose  

  failure or rupture and cause an injection injury or other  

  serious bodily injury or property damage. Before each use, 

  check entire hose for cuts, leaks, abrasions, bulging of the 

  cover, or damage or movement of couplings. If any of  

  these conditions exist, replace the hose immediately. 
• 

NEVER 

use tape or any device to try to mend the hose as

   it cannot contain the high pressure fluid.  NEVER    

  ATTEMPT TO RECOUPLE THE HOSE.  A high pressure  

  hose is not recoupleable.

GROUNDING

•  Ground the sprayer & other components in the system to  

  reduce the risk of static sparking, fire or explosion which  

  can result in serious bodily injury and property damage.  

  For detailed instructions on how to ground, check your  

  local electrical code.
• 

ALWAYS 

ensure switch is in OFF position before 

  plugging unit in.

Always Ground All of These Components:

1. Sprayer

: plug the power supply cord, or extension cord,  

  each equipped with an undamaged three-prong plug, into a  

  properly grounded outlet. DO NOT USE AN ADAPTER. 

  Use only a 3 wire extension cord that has a 3 blade  

  grounding plug, and a 3 slot receptacle that will accept  

  the plug on the product. Make sure your extension cord is  

  in good condition. When using an extension cord, be sure to  

  use one heavy enough to carry the current your product will  

  draw. (

Note

: The table on the top of the next page  shows  

  the correct size to use depending on cord length and name 

  plate ampere rating. If in doubt, use the next heavier gauge.  

  The smaller the gauge number, the heavier the cord.)

2. Fluid hose

: use only grounded hoses.

3. Spray gun or dispensing valve

: grounding is obtained  

  through connection to a properly grounded fluid hose and  

  pump.

4. Object being sprayed

: according to your local code.

5. All solvent pails

 used when flushing.

•  Once each week, check electrical resistance of hose (when  

  using multiple hose assemblies, check overall resistance.)  

  Overall (end to end) resistance of unpressurized hose must  

  not exceed 29 megohms (max.) for any coupled length or  

  combination of hose lengths. If hose exceeds these limits,  

  replace it immediately.  
• Never exceed 500 ft. (150 m) overall combined cord  

  length to assure electrical continuity.

Содержание LP 400

Страница 1: ...AIRLESSCO LP400 ALLPRO 410E AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL Form No 001 700 APR07...

Страница 2: ...ay Gun Operation 11 Spray Gun Troubleshooting 12 Spray Tip Selection 13 Electric Motor Maintenance 14 Field Troubleshooting 15 Servicing the Fluid Pump 16 Servicing Piston Rod Outlet Valve 18 Servicin...

Страница 3: ...RVE ALL WARNINGS Specifications Motor Type 6 HP TEFC DC Max Pressure 3000 PSI Max Output Pressure 46 gpm Free Flow 5 gpm Max Tip Size 021 Material Applications Oil Base Coatings Sealer Varnish Water B...

Страница 4: ...smoke while in spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instructed on its safe use and given thi...

Страница 5: ...s with a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged hose which can result in h...

Страница 6: ...spraying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily inj...

Страница 7: ...ssure relief valve Water base Paint Flush with water then mineral spirits For longer term storage use a 50 50 mixture of mineral spirits and motor oil Always ensure that there is no pres sure in the u...

Страница 8: ...afety latch and squeeze the gun trigger Turn the ON OFF Toggle Switch to the ON position Figure 3 and turn Pressure Control Knob Figure 2 clockwise to increase pressure just enough to start the pump 7...

Страница 9: ...male threads only 3 Check the electrical service Be sure the electrical service is 120 VAC 15 amp minimum and that the outlet you use is properly grounded 4 Grounding 2 Fill the packing nut wet cup wi...

Страница 10: ...ety latch and you are ready to spray FIGURE 7 FIGURE 9 PRESSURE CONTROL KNOB is used to adjust pressure Turn clockwise CW to increase pressure and counterclockwise CCW to decrease pressure FIGURE 8 TO...

Страница 11: ...e gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip 5 When Shutting off the Sprayer a Whenever you stop spraying even for a s...

Страница 12: ...n contact with grounded metal pail USE MINIMUM PRESSURE 5 Re engage gun safety latch and close Prime Pressure Relief Valve If the SPRAY TIP OR HOSE IS CLOGGED follow Step 1 through 5 above Expect pain...

Страница 13: ...Disengage trigger lock trigger gun into pail 4 If the REV TIP handle appears locked resists turning loosen the retaining nut The handle will now turn easily 5 Engage gun safety latch return handle to...

Страница 14: ...p Up Pump worn or malfunctioning Service pump Thin or Spotty Coverage Holidays Small tip orifice Spray gun hand speed fast Select larger tip orifice Decrease pass speed Thin Coverage in Center of Patt...

Страница 15: ...t per minute can be sprayed through the tip Do not use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in gallons per minute GPM Spray t...

Страница 16: ...ter Flow Rate gpm 12 18 24 31 38 47 57 67 77 1 03 1 31 1 63 1 80 lpm 49 69 91 1 17 1 47 1 79 2 15 2 54 2 96 3 90 4 98 6 17 6 81 Paint Flow Rate gpm 10 15 21 27 33 40 49 58 66 88 1 12 1 39 1 54 lpm 38...

Страница 17: ...n the two covers at the rear of the motor c Loosen the screw holding the brush terminal and remove the brush lead d Push the brush retainer clip in and remove e Remove the worn brushes one on each sid...

Страница 18: ...rn up pressure or poor pressure Filter s are clogged Clean or replace gun filter inlet filter and or manifold filter Outlet Valve fouled worn Service outlet valve Prime Pressure Relief valve Clean or...

Страница 19: ...ase Part No 331 132 7 Clean mating surfaces of cover and box thoroughly Use Part No 105 331 BLUE XS ADVANCED RTV SILICONE INSTANT GASKET 8 Reassemble in reverse order Part Number Description 331 234 C...

Страница 20: ...ve the grey wire from the Pressure Control Switch 6 Remove the retaining ring 331 062 from the connecting rod 331 038 and slide the sleeve 331 117 down revealing the connecting rod pin 331 065 7 Remov...

Страница 21: ...ower suction valve assembly by placing the suction seat assembly O ring 106 011 suction ball 331 030 and suction ball guide 331 029 in the suction nut 331 034 and screw onto the fluid pump body 5 Reco...

Страница 22: ...rvicing the Suction Assembly Refer to Figure 14 1 Unthread and remove suction nut from the fluid pump body 2 Remove suction seat Item 5 O ring Item 4 suction ball Item 3 and suction retainer Item 2 3...

Страница 23: ...ton it doesn t matter which direction it sits falling onto lower packings Replacement Instructions Packing Replacement Procedures inverted side down up 8 Take three Belleville Springs 331 025 slide ov...

Страница 24: ...22 Packing Replacement Procedures Continued FIGURE 16 FIGURE 15...

Страница 25: ...ws 3 8 301 191 Fan Retaining Clip 9 331 398 Motor Brush 2 10 301 405 Blank Plate 11 331 838 Terminal Box Item Part Description 12 111 037 Screw 4 13 100 382 Screw 2 14 100 028 Plug 1 4 NPT 15 331 048...

Страница 26: ...mber Description 1 331 217 Inlet Strainer 2 331 135 Spring Clip 3 331 290 Suction Hose Ass y Inc strainer 4 331 425 Bypass Hose 5 111 016 Nylon Tie 6 331 231 Bypass Hose Ass y 7 331 090R Fitting 8 331...

Страница 27: ...is no power getting to the machine Check your power source outlet circuit breaker extension cord and power cord If you have AC voltage at the L1 and L2 terminals go to step 4 Fuse Thermal Overload Pre...

Страница 28: ...SEMBLY Electrical Control Board 1 Unplug machine s power cord 2 Remove four screws Fig 17 Item 12 from pressure control assembly 3 Disconnect all leads from pressure control assembly 4 Reassemble in r...

Страница 29: ...wer Cord 2 331 185 Strain Relief 3 331 138 Screw 4 331 312 Fuse Holder 5 331 256 Fuse 15A Slow Blow 6 331 311 Toggle Switch 7 331 490 Motor 6HP 90VCD 8 331 749 Pressure Control Assembly 9 331 725 Pres...

Страница 30: ...28 NOTES...

Страница 31: ...29 NOTES...

Страница 32: ...ECH CO 5397 N Commerce Ave Moorpark CA 93021 Tel 805 523 0211 Fax 805 523 1063 www airlessco com eMail techsupport airlessco com SUBJECT TO CHANGE WITHOUT NOTICE Copyright 2007 Airlessco by Durotech C...

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