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                                  800.909.9709 
                                  www.AirCycle.com 

 [22]  

 

 

Replacement

 

Parts & Accessories

  

Pricing is available online at 

www.aircycle.com/products/bulb-eater-3-parts/

 or by contacting Air Cycle at 

800.909.9709 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

 

 

   

                        

   

 

  

 

  

 

                  

    

 

        

    

  

 

  

 

 

     

 

 

  

 

  

 

   

               

     

 

      

 

 

     

 

 

 

 

 

 

   

 

 

  

 

 

 

 

 

 

Cartridge Filter 

– 2

nd

 Stage 

 

1 Cartridge Filter 
 

HEPA Filter 

– 3

rd

 & 5

th

 Stage 

 

Highest Grade HEPA Filter Available 

 

Spinner Assembly 

 

8 Loop Chain Used To Crush Lamps 

 

Filter Combo Kit & Spinner Assembly 

 

Contains 2-2

nd

 Stage Cartridge Filter, 1-3

rd

 stage 

HEPA filter & 1-8 Chain Spinner Assembly 

 

Jumbo Filter Combo Kit 

 

 

Contains 10-2

nd

 Stage Cartridge Filters, 5-3

rd

 stage 

HEPA filters & 5-8 Chain Spinner Assemblies 

 

Carbon Canister 

 

Carbon Canister w/ O-ring & 1 HEPA Filter 

 

Carbon Canister O-ring 

 

Replacement O-ring for Carbon Canister 

 

Airlock & Cyclone O-rings 

 

Set of 3 O-rings for Airlock & Cyclone  

 

48” Entry Tube 

 

Available for T5, T8, T12, & T17 Lamps 

 

U-Tube/CFL Chute 

 

R

emovable Chute for CFL & U-Tube Bulbs 

 

Safety Glasses 

 

Should be worn at all times when using the  
Bulb Eater

®

 3 

 

Safety Glove for Bulb Eater 

 

Should be worn at all times when using the  
Bulb Eater

®

 3 

 

Ear Plugs 

 

Should be worn at all times when using the  
Bulb Eater

®

 3 

 

 

Power Cord 

 

Power Cord for 120v 

 

Airlock Motor Assembly 

 

Motor, A/L Sensor, and Molex Connector 

 

V-Band Clamp 

 

Clamp for Carbon Canister 

 

V-Band Clamp 

 

Clamp for Airlock & Cyclone Assembly 

 

Impeller  

 

Replacement Impeller for Airlock Body 

 

Vacuum Motor Sub-Assembly 

 

Vacuum motor for Bulb Eater® 3 120v or 
240v 

 

Crusher Motor w/ Cable 

 

Motor for Bulb Eater 3, 1/5 Horsepower 

– 2 

amp 

– 120 volts 

 

E-Stop Button 

 

Replacement E-Stop Button for Control Panel 

 

Start/Stop Button 

 

Replacement Start/Stop Button for Control 
Panel 

 

55 Gallon Drum Dolly 

 

Custom Built 55 Gallon Drum Dolly 
(800lb rating, skid-optimized) 

 

55 Gallon Drum 

 

Steel 55 Gallon Drum with Epoxy Lining 

 

55 Gallon Drum Lid 

 

Flat Steel Shipping Lid with Gasket, 
Locking ring, and Bolt for Tight Seal 

 

55 Gallon Drum Locking Ring 

 

Heavy Duty 12 Gauge w/ Bolt 

 

Содержание 333-200-120

Страница 1: ...F l u o r e s c e n t L a mpC r u s h i n gS y s t e m w w w A i r C y c l e c o m 8 0 0 9 0 9 9 7 0 9 i n f o A i r C y c l e c o m...

Страница 2: ......

Страница 3: ...aterials Forms Step by Step Procedures Serial Number US 800 909 9709 Outside US 708 344 7860 Fax 866 909 6725 12 04 2014 Read all manuals included with this product carefully Be thoroughly familiar wi...

Страница 4: ...uctions 9 10 Bulb Eater 3 Operating Procedures 11 12 Recycling Full Drums 14 Maintenance Trouble Shooting Drum Change Procedures 13 Filter Replacement Procedures 16 18 Spinner Replacement Procedures 1...

Страница 5: ...minor or moderate injury Caution indicates a potentially hazardous situation which if not avoided could result in death or serious injury avoided could result in death or serious injury Important indi...

Страница 6: ...ed into water contact Air Cycle Corporation for assistance Replace with specific part of machine in question 7 Do Not pull or carry by cord use cord as a handle close a door on cord or pull cord aroun...

Страница 7: ...800 909 9709 www AirCycle com 4 Control Panel LCD Screen Stop Button E Stop Start Button Dust Cap w USB Plug AC Receptacle...

Страница 8: ...trol Panel Vacuum Filter 1st stage filter system for U tube CFL chute see page 4 for details contains 2nd 3rd stage filters Entry Tube Brass Plug Assembly Airlock Assembly Lid Assembly Carbon Canister...

Страница 9: ...ps Cyclone Assembly Crusher Motor CFL U Tube Chute Control Panel Vacuum Filter 1st stage filter system see page 4 for details contains 2nd 3rd stage filters Brass Plug Assembly Airlock Assembly Lid As...

Страница 10: ...1 13 Spinner Assembly 1 14 Vacuum Body Assembly 1 15 Vacuum Motor 120v or 240v 1 16 Plug Assembly 1 17 Safety Gloves 2 Pairs 2 18 Safety Glasses 2 Pairs 2 19 Ear Plugs 2 Pairs 2 20 48 T 12 Entry Tube...

Страница 11: ...ww AirCycle com 8 The Dimensions 39 991 mm 54 1372 mm 25 635 mm mm Note 10 L x 5 W x 8 H area required to use the machine and crush 4 ft lamps 13 L x 5 W x 9 H area required to use the machine and cru...

Страница 12: ...bly to the cyclone assembly until it s snug Tighten the clamp on the cyclone flange to the cyclone assembly all the way until it s tight Now re tighten the clamp on the airlock assembly to the cyclone...

Страница 13: ...800 909 9709 www AirCycle com 10 FIG 4 FIG 5 FIG 7 FIG 10 5 4 FIG 9 FIG 8 FIG 6 6 7 8 10 9...

Страница 14: ...out of the entry tube 3 Press the START button When the LCD screen displays ready 4 Insert the linear lamp into the entry tube and then let go Do not force the lamp down the entry tube 5 The machine w...

Страница 15: ...Stopping Dumping Ready 2 Remove the chute safety cover to install the CFL U Tube chute Place the plug into the entry tube 3 Press the START button When the LCD screen display ready 4 Crush Lamps a U T...

Страница 16: ...and requires 2 person for lid change Figure 2 3 3 Immediately place the spare lid on the full drum to seal the vapor Figure 4 4 Place the Bulb Eater 3 Machine on the empty drum and tighten the locking...

Страница 17: ...solutions after you have crushed your lamps conserve your storage space save money over other recycling solutions and help keep our environment clean With Air Cycle s Crushed Lamp Bulk Pickups You Ca...

Страница 18: ......

Страница 19: ...Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste Special Instructions...

Страница 20: ......

Страница 21: ...o the unit be sealed in a full drum of crushed lamps or bagged in a zip top bag to avoid mercury release DO NOT DISPOSE OF FILTERS IN THE TRASH Communicate understand potential hazards by having opera...

Страница 22: ...iner and sealed A 55 gallon DOT metal drum may be the most convenient and cost effective The used carbon canister should be placed into the shipping container immediately upon removal from the Bulb Ea...

Страница 23: ...um Spinner Replacement Procedures Communicate understand potential hazards by having operators review pages 24 29 of this manual and complete online training program at www BulbEater3Training com When...

Страница 24: ...age cartridge filter needs to be changed 14 Fan exhaust temperature too high Call Air Cycle for guidance 15 Insufficient fan carbon filter pressure while running Carbon filter not installed 16 VBUS vo...

Страница 25: ...h lamp typically contains 10 20 mg of mercury some of which is evaporated However other components and materials of the lamp such as the glass or powdered phosphors can be contaminated by the mercury...

Страница 26: ...ant for the operator to review and understand all instructions and safety precautions Refer to the Operation Instructions in this manual for detailed information and procedures How should I clean up b...

Страница 27: ...ovable Chute for CFL U Tube Bulbs Safety Glasses Should be worn at all times when using the Bulb Eater 3 Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater 3 Ear Plugs S...

Страница 28: ...e EA 333 515 BPA Brass Plug Assembly EA 333 205 CSA Chute Safety Cover Assembly EA Bulb Eater 3 Replacement Parts 333 250 008 Power Cord NEMA 5 15P EA 55 133 8 Link Spinner Assembly w wrench EA 333 39...

Страница 29: ...ng that persons within the states not listed above as requiring a permit or as regulated under universal waste regulations are authorized to crush lamps within general hazardous waste regulations Air...

Страница 30: ...the air or groundwater These hazardous releases are a risk to surrounding communities Facilities that throw their spent lamps in the trash thinking they are saving money may be mistaken Throwing spent...

Страница 31: ...can be absorbed into the human body through various pathways These include direct inhalation ingestion through surface contamination and absorption through the skin of elemental mercury Generally exce...

Страница 32: ...veal there are no known health hazards from exposure to lamps that are intact The PSDSs further disclose that no adverse effects are expected from occasional exposure to broken lamps but stated Avoid...

Страница 33: ...al absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercury Salts and Compounds Hg 1 Hg 2 Medicines antiseptics disinfectants electric batteries industrial compounds Ingestion 10 absorbed Dermal...

Страница 34: ...summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Academy of Sciences NAS Table 2...

Страница 35: ...he repair or replacement of the defective Bulb Eater 3 at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or for...

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