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800.909.9709
www.AirCycle.com

[15]

Bulb Eater® Manual

Replacement

Parts & Accessories

Pricing is available online at

www.aircycle.com/products/parts

or by contacting Air Cycle at 800.909.9709

Filter Bags

– 1

Stage

20 Industrial filter bags

HEPA Filter Cartridge

– 2

Stage

Highest Grade HEPA Filter Available

Filter Combo Kit

Contains 20 1

Stage Filter Bags & 1 HEPA

Cartridge

Spinner Assembly

Loop Chain Used To Crush Lamps

Filter Combo Kit & Spinner Assymbly

Contains 20 1

Stage Filter Bags, 1 HEPA

Cartridge, & Spinner

24” Entry Tube

Available for T5, T8, T12, & T17 Lamps

48” Entry Tube

Available for T5, T8, T12, & T17 Lamps

U-Tube Chute

Removable Stainless Steel Chute

CFL Chute

Removable Stainless Steel Chute

Safety Glasses

Should be worn at all times when using the
Bulb Eater

Safety Glove for Bulb Eater

Should be worn at all times when using the
Bulb Eater

Ear Plugs

Should be worn at all times when using
the Bulb Eater

U-Tube Chute Storage Rack

Attaches to entry tube rack, for storage of
U-Tube Chute

Particulate Filtration System

Blue Vacuum Containing 1

& 2

Stage

Filters 40 c.f.m

– 5.5 amps – 120 volts

Outlet Filter Hose

From Outlet of Blue Vacuum Housing to
Beige Carbon Canister

Crusher Motor w/ Cable

Motor for Premium Model Bulb Eater 1/5
Horsepower

– 2 amp – 120 volts

Control Panel

Safety Control Panel with Start Button,
Stop Button, and Safety Sensors

55 Gallon Drum Dolly

Custom Built 55 Gallon Drum Dolly
(800lb rating, skid-optimized)

55 Gallon Drum

Steel 55 Gallon Drum with Epoxy Lining

55 Gallon Drum Lid

Flat Steel Shipping Lid with Gasket,
Locking ring, and Bolt for Tight Seal

55 Gallon Drum Locking RIng

Heavy Duty 12 Gauge w/ Bolt

Содержание Bulb Eater 55 VRS Premium

Страница 1: ......

Страница 2: ......

Страница 3: ...anual includes Description of the Standard Safety Symbols and Safety Systems used System Functions Assembly Operations Maintenance Trouble Shooting Parts Accessories Reference Materials Forms Step by...

Страница 4: ...Bulb Eater Operating Procedures 8 9 Recycling Full Drums 8 Maintenance Trouble Shooting Filter Replacement Procedures 10 11 Spinner Replacement Procedures 11 Troubleshooting the Bulb Eater 12 Operatin...

Страница 5: ...ated outdoors in a dry covered environment but MUST BE stored indoors when not is use in a dry area Warning indicates a potentially hazardous situation which if not avoided could result in death or se...

Страница 6: ...tube fluorescent lamps Compact fluorescent lamps cannot be crushed with the VRS U model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters see page 5 for details contains 1st 2nd stage filters...

Страница 7: ...fluorescent lamp as well as compact fluorescent lamps U tube lamps cannot be crushed with the CFL Premium model Entry Tube Hub Crusher Motor Control Panel Vacuum Filters next to crusher motor not pic...

Страница 8: ...resent Stops system when the Twist to release when lit lid is lifted off the drum Start Switch Full Drum Drum Open Delay Only operates if the Stops system when the The crusher motor stops with the sto...

Страница 9: ...r Bags 10 pack 2 13 Inlet Hose 1 14 Clean Up Hose 1 15 Safety Gloves 2 Pairs 2 16 Safety Glasses 2 17 Ear Plugs 2 Pairs 2 The CFL Premium Bulb Eater Parts List Quantity 1 Motor 1 2 Vacuum Bracket 1 3...

Страница 10: ...tube rack to the carbon canister Use rubber grommets between the entry tube rack and lid and align all screws before tightening 6 Hang the canister on the drum edge on the small standoffs provided as...

Страница 11: ...e the purge cycle is complete seal the top of the entry tube with the rubber plug When the machine is not in use make sure that all openings are sealed 5 Before removing lid Let the machine sit OFF fo...

Страница 12: ...escent lamps 1 Release the stop switch and press green START button Confirm air flow out of carbon canister and suction at top of entry tube if crushing straight lamps before crushing lamps 2 Crush La...

Страница 13: ...op of the full drum of crushed lamps within the drum or store in a zip top bag if drum is not yet full Avoid compression of the filter to minimize the release of mercury laden dust 8 Insert a new filt...

Страница 14: ...on while the lid is closed use the 5 32 hex wrench to adjust the black lid sensor to extend 0 1 8 the white lid sensor to extend 3 16 3 8 from the sensor housing If necessary use the included screwdr...

Страница 15: ...conditions can cause filters to fill more quickly 1 Replace the 1st stage bag filter instructions can be found in the Maintenance Troubleshooting section 2 If the problem persists replace the 2nd stag...

Страница 16: ...ps the CFL Premium Bulb Eater is capable of crushing compact fluorescent lamps U tube and compact fluorescent lamps should only be crushed using machines designed to crush the specific lamp type What...

Страница 17: ...out drums or moving full drums around for storage or pickup Take care when lifting and moving drums of crushed lamps as a full drum can weigh over 500 lbs Before using the machine it is extremely impo...

Страница 18: ...d be worn at all times when using the Bulb Eater Safety Glove for Bulb Eater Should be worn at all times when using the Bulb Eater Ear Plugs Should be worn at all times when using the Bulb Eater U Tub...

Страница 19: ...ket 120v 50 60hz EA 55 325 Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridg...

Страница 20: ...Filter Cartridge 2nd stage HEPA grade EA 55 330 Filter Combo Kit 20 bag filters one 2nd stage cartridge EA 55 333 Jumbo Filter Combo Kit 100 bag filters 5 2nd stage cartridges EA Safety Equipment 330...

Страница 21: ...narrow exemptions to the permitting requirements permits are often more easily obtained in Michigan and New Jersey It is Air Cycle s understanding that persons within the states not listed above as re...

Страница 22: ...dous some states like Minnesota and Vermont still prohibit persons from disposing of even these non hazardous lamps in a solid waste landfill You may want to talk with a State EPA representative to fi...

Страница 23: ...thout obtaining a storage permit There are 2 categories of Universal Waste handlers 1 Small Quantity Handler Generator who accumulates less than 11 000 lbs of universal waste batteries pesticides ther...

Страница 24: ...l components contained in the crushed lamp waste Crushing Hazards Perhaps the greatest potential for physical injury during the Bulb Eater use other than laceration from broken glass or metal componen...

Страница 25: ...ed through GI tract 0 01 or dermally Systemic toxicity is rare None Mercury Vapor Hg0 Industrial Inhalation 80 absorbed Percutaneous minimal absorption Lungs skin eyes gingiva gums CNS kidneys 2 Mercu...

Страница 26: ...bsorption Table 2 provides a summary of mercury vapor exposure limits by various organizations including OSHA ACGIH the National Institute of Occupational Safety and Health NIOSH and the National Acad...

Страница 27: ...ES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________ YES NO YES NO Date______________ Date______________...

Страница 28: ......

Страница 29: ...Drums 85 count HID Mercury Vapor Metal Halide High pressure Sodium Other Shattershield Coated Total of Pallets Incandescent UV Other Waste for Recycling Pick Up Office Machinery E scrap Other Waste S...

Страница 30: ......

Страница 31: ...on is the repair or replacement of the defective Bulb Eater at Air Cycle Corporation Air Cycle Corporation shall have no liability whatsoever at any time for any personal injury or property damages or...

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