Ailipu J-X Series Скачать руководство пользователя страница 14

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5) Disassemble the coupling screws between the pump head bracket and the transmission box body, pull out the

bracket horizontally.

6) Pull out the arch prop 2 from the front of the box body, then complete the disassembly.

5.2.3Reassembly of the transmission box

Clean and inspect all parts before assembly, and replace new parts for worn-out parts that cannot be repaired.
Reassemble the transmission box in the reverse sequence according to the disassembly sequence. Please pay attention
to the following things:
1) When installing or replacing a new worm or a worm gear, please re-measure and re-adjust the meshing center

position of the worm gear and the worm. The correct meshing position should be: the center of the worm and
the center plane of the gorge circle of the worm gear is on the same central plane. The adjusting method is as
follows: apply a thin layer of red lead on the working teeth surface of the worm gear, rotate it several times with
the hand, observe the position of the meshing point, and increase or decrease the thickness of sealing paper pad
on the bottom bearing seat to make the meshing point reach the correct position.

2) Because the movement of the metering pump bears the alternating load, the wear of the load on the worm gear

in discharge stroke is greater than the suction stroke. Therefore, when disassembling the pump for inspection,
according to the worn-out degree of the worm gear teeth, the worm gear can be rotated 180 degrees around the
axis relative to the original assembly position and then installed back, so as to prolong the service life of the
worm gear.

3) When installing back the cross head and the oil seal of the cross head, pay attention to observe that there should

be no scratch and damage on the surface of the cross head, otherwise it will affect the sealing effect of the
isolation between the transmission box and the bracket.

4) After all parts of the transmission box are assembled and restored by the reverse sequence method, check the fan

blades of the motor first, and the fan shall be rotated freely without any jamming. While moving the impeller of
the motor, turn the adjusting handwheel outward (away from the box body); when the pump stroke being
adjusted to 0 position (i.e., the cross head is fixed), install and adjust the scale on the dial to the 0 position, and
then lock and adjust the handwheel fixed screw.

Содержание J-X Series

Страница 1: ...structions ZheJiang AILIPU Technology Co Ltd Head Office T1 9 Changhe Road Binjiang District Hangzhou Production Base No 2 Jinyuan Road Binhai NewCity Sanmen County Taizhou Zhejiang Website WWW AILIPU...

Страница 2: ...I Installation 8 IV Operating Guide 9 4 1 Preparation Before Operating the Pump 9 4 2 Flow Adjustment See above 2 3 Flow Adjustment 9 4 3 Operation 10 4 4 Flow Calibration 10 4 5 Shut Down the Pump 10...

Страница 3: ...measuring the corrosive liquid In case of compatibility problems the user shall be responsible for personal injury and pump damage The metering pump with determined working scope shall be used in acc...

Страница 4: ...re the accuracy of measurement calibration must be performed in any service environment Manufacturer s Warranty The manufacturer warrants that the product is free from defects in material and manufact...

Страница 5: ...computer based flow control see also the regulation instructions 2 To regulate the pump speed by changing the power frequency through frequency conversion for remote control and computer based manage...

Страница 6: ...4 1 1 Product Code II Pump Structure and Working Principle The metering pump generally consists of a pump motor a driving end and a hydraulic end see Figure 1 Fig 1 Metering Pump Outside Drawing...

Страница 7: ...ng 20 slows down by a worm 22 and a worm gear 8 and rotates the cam 6 on the worm gear bearing through the rotation motion of the worm wheel Cam contacts and pushes the front and rear prop blockers to...

Страница 8: ...6 Fig 2 Structure diagram of the driving end of the J X plunger metering pump...

Страница 9: ...will be pushed upwards allowing the medium contained in the inlet line to enter the pump head cavity At the end of the suction stroke the plunger motion stops instantly When the pump head pressure is...

Страница 10: ...on III Installation 3 1 The pump shall be installed on a special spare concrete foundation or cast iron platform and fixed with foundation bolts after re calibration and the concrete foundation shall...

Страница 11: ...e of the metering pump to ensure the accuracy of the fluid dosing of the metering pump IV Operating Guide 4 1 Preparation Before Operating the Pump 1 Before running please check the bolts and nuts at...

Страница 12: ...o stop the motor operation V Maintenance Disassembly and Reassembly 5 1 Maintenance 5 Observe the oil level in the transmission box periodically so as to avoid that the oil level is too high or low Ke...

Страница 13: ...the pump head body so that it is completely removed from the pump head bracket 4 Pull out the plunger unscrew the padding pressing cap remove the padding packing seal ring and other components to comp...

Страница 14: ...ing seat to make the meshing point reach the correct position 2 Because the movement of the metering pump bears the alternating load the wear of the load on the worm gear in discharge stroke is greate...

Страница 15: ...s no leakage in 3min the sealing property is good and the valve balls and valve seats can be installed back to use otherwise we need to replace with the new parts 2 Replacement or cleaning of one way...

Страница 16: ...the valve ball and valve seat if necessary check whether the liquid is insoluble crystallizable or solid 5 Replace seal packing or plunger 6 Provide stabilized power supply 7 Improve the technology a...

Страница 17: ...ary to replace parts if no damage occurs 5 Check and clean the safety valve and adjust its opening pressure The flow regulation mechanism does not work 1 The threads of adjusting screw and adjusting n...

Страница 18: ...yuan Road Binhai NewCity Sanmen County Taizhou Zhejaing Tel 0086 576 83351188 0086 576 83351225 Fax 0086 0576 83351093 0086 0576 83351522 E mail alp ailipu com Poster code 317100 Web http www ailipu c...

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