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Production Setup and Testing

i3070 Series 5i Help

4-3

Production Testing

On the LCD touch panel, select

Production

mode.

Launch the Medalist i3070 software.

Load and run the testplan.

•

When the testplan starts, commumication is established between the
controller and PLC.

•

Settings are verified and the fixture ID is read.

•

The Press is initialized.

•

On the touch panel, Production mode is automatically set to

Auto

and

the system is ready to receive a board and begin testing.

Use the Engineer Test Interface for test debugging when needed.

Using the

Break

key on the keyboard will stop the testplan. In case communication with

the controller is lost, press and hold

Stop

on the LCD touch panel to stop the testplan

running.

NOTE

Содержание Medalist i3070 Series 5i

Страница 1: ...Agilent Technologies Medalist i3070 Series 5i Inline ICT System i3070 Series 5i Help...

Страница 2: ...with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or subcontract Software is delivered and licensed as Commercial com...

Страница 3: ...70 Series 5i 1 11 2 Touch Panel Functions Modes of Operation 2 2 Maintenance Mode 2 3 Test Settings 2 5 Debug Mode 2 7 3 Test Development Test Development Overview 3 2 Fixturing Guidelines 3 3 Board P...

Страница 4: ...r Messages and Remedial Actions 6 4 Sensor Calibration and Troubleshooting 6 8 Calibrating PHS 13 Presser Lower Limit Sensor 6 8 Troubleshooting PHS 1 to PHS 7 6 11 Troubleshooting PHS 12 to PHS 14 PH...

Страница 5: ...Belt Movable Side 7 40 Zone 2 Conveyor Belt Fixed Side 7 42 Compression Spring Movable Side 7 44 Compression Spring Fixed Side 7 46 Replacing Conveyor Motors 7 48 Zone 1 Conveyor Motor 7 48 Zone 2 Con...

Страница 6: ...vi...

Страница 7: ...5i Inline ICT System i3070 Series 5i Help 1 Getting Started Safety Information 1 2 Overview 1 3 System Hardware 1 4 System Software 1 8 Starting the Medalist i3070 Series 5i 1 9 Shutting Down the Meda...

Страница 8: ...s equipment without covers may cause electric shock WARNING Moving Parts General Do not touch the equipment while it is running Keep clear of moving machinery WARNING Moving Parts Hand Do not touch th...

Страница 9: ...ng multiple boards simultaneously Autodebug Reduces debug time AutoOptimizer Optimizes test times for repeated tests Agilent Utility Card Allows easy plug in of third party test modules for flash prog...

Страница 10: ...troller The controller is the computer that controls the test system The controller pod also houses the System Card and DUT power supplies System Card The System Card System card is the conduit for co...

Страница 11: ...Getting Started i3070 Series 5i Help 1 5 Figure 1 2 Zone 1 Front View PDU On Off Switch Air Regulator Controller System Card DUT Power Supplies Zone 1 Conveyor Crank for Conveyor Width Adjustment...

Страница 12: ...3 Zone 2 Front View Figure 1 4 Rear View Press Assembly PLC Drawer Card Cage Anti Rotation Guide Bar Zone 2 Conveyor Manual Control Panel Electrical Panel PDU MPU Power Outlets Guided Probe Debug Port...

Страница 13: ...ntrol Panel Button Switch Description 1 MAINTENANCE KEY SWITCH Off Enable Production Mode On Enable Maintenance Debug Mode allows system to operate with the doors open 2 TOP JIG LOCK Lock the top fixt...

Страница 14: ...s LCDTouch Panel Program The LCD touch panel lets you select the mode of operation Select Production mode for production testing Both Debug and Maintenance modes require a password Maintenance mode le...

Страница 15: ...he safety relays Open the controller pod cover to access the following switches 3 Turn ON the PDU on off switch that enables power to the testhead 4 Turn ON the DUT power supply 5 Turn ON the controll...

Страница 16: ...Default Password Definition and Permissions operator Resetme1 For operators who are using the Operator Interface to test boards tcm Resetme1 For operators who are using BT Basic to test boards user A...

Страница 17: ...ware select File Exit 2 Unboot the testhead a Open a Korn Shell window and type dgn at the command line b In the DGN window select Testhead Functs and unboot the testhead using Testhead Power Off 3 Lo...

Страница 18: ...1 12 i3070 Series 5i Help Getting Started...

Страница 19: ...2 1 Medalist i3070 Series 5i Inline ICT System i3070 Series 5i Help 2 Touch Panel Functions Modes of Operation 2 2 Maintenance Mode 2 3 Debug Mode 2 7...

Страница 20: ...63 Administrators can change the password by pressing Change Password on the password page Table 2 1 Modes of Operation LCD Touch Panel Menus Description Production Mode Start and stop production test...

Страница 21: ...es Table 2 2 describes the functions in Maintenance Mode Return to Main Page Next page Previous page Go to the menu for this mode Table 2 2 Maintenance Menu Option Description Zone 1 Zone 2 Scan Drawe...

Страница 22: ...t reverse movement of Zone 2 conveyor Stop Stop Zone 2 conveyor Zone 2 Stopper On Move Zone 2 stopper down Off Move Zone 2 stopper up Zone 1 2 FWD Start forward movement of Zone 1 and Zone 2 conveyors...

Страница 23: ...xture Unlock Unlock top fixture Presser Presser Up Move the Press up Down Move the Press down Origin Move the Press to origin start position Slow Slow down Press movement Press again to return to norm...

Страница 24: ...re triggering an error Recontact Timeout Time in seconds to wait before retest D Stream Timeout Time in seconds to wait for DSB Downstream Busy signal from downstream machine Note Default timeout 300...

Страница 25: ...at they are set correctly 1 On the Debug page press Origin to intialize the Press to the start position Then press Next to go to the next page 2 Press a button on the menu to move the Press to the ind...

Страница 26: ...2 8 i3070 Series 5i Help Touch Panel Functions...

Страница 27: ...3 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help 3 Test Development Test Development Overview 3 2 Fixturing Guidelines 3 3 Fixture Setup and Debugging 3 15...

Страница 28: ...es 5i New IN LINE Keyword In the board file a new keyword is introduced for the Medalist i3070 Series 5i inline fixture Fixture Type IN LINE Fixture Size BANK2 testmain When the IN LINE keyword is use...

Страница 29: ...ent task decides the placement of the board on the fixture and creates the fixture files The placement of the board is specified as X and Y offsets from the fixture origin to the board origin and a ro...

Страница 30: ...es No probing allowed in this area Components must not be located in or lean into this area Board Length Minimum 50 0 mm 2 36 in Maximum 350 0 mm 13 8 in without top side and dual stage probes Board W...

Страница 31: ...Fixture Figure 3 3 Bottom Fixture Specifications Dimensions in mm NOTE All connectors Board Align Board Orientation VTEP and CET control signals should be placed at the front of the fixture for easy...

Страница 32: ...ure Maximum Height Figure 3 5 Bottom Fixture Tooling Pin Bushing A The tooling pin bushing should not lean into the conveyor belt area B The bushing should be flush with the probe plate C If any part...

Страница 33: ...Test Development i3070 Series 5i Help 3 7 Top Fixture Figure 3 6 Top Fixture Specifications Dimensions in mm...

Страница 34: ...0 Series 5i Help Test Development Guide Pin Figure 3 7 Guide Pin Position Center of guide pin to center of guide hole Center of guide pin to front edge of bottom fixture Center of top fixture Dimensio...

Страница 35: ...of the PCB must be 184 6 mm 7 27 in after compression regardless of the PCB thickness Figure 3 8 Top Fixture Front View After Compression 2YHUDOO KHLJKW IURP 7RS 3ODWH WR ERWWRP RI 3 PXVW EH PP LQ DI...

Страница 36: ...the system can go into Production Auto mode The ID block has three groups of 16 pins arranged in two rows each for a total of 48 pins Table 3 2 shows the pin assignments The first two rows of pins ca...

Страница 37: ...2 Signal 405 AF4 Signal 407 AF6 Signal 409 AF8 Signal 411 AF10 Signal 413 Auto GND Signal Com T board orientation Pin 16 Pin 14 Pin 12 Pin 10 Pin 8 Pin 6 Pin 4 Pin 2 Spare Spare Spare J1 10 J1 8 J1 6...

Страница 38: ...3 12 i3070 Series 5i Help Test Development Figure 3 10 ID Block Location Dimensions in mm...

Страница 39: ...e The transmitter and receiver are aligned with a tooling hole of a correctly positioned and oriented board As the board travels from Zone 1 to Zone 2 it is detected by the stopper sensor When the boa...

Страница 40: ...ture connector provided as shown in Figure 3 11 Use Pin 2 and 3 for dry contact voltage free When the board is sitting flat on the support plate all the switches close and provide a short signal to th...

Страница 41: ...ture Setup and Debugging Fixture Setup Verify the Fixture Fixture Setup Follow the procedures in this section to set up a new fixture 1 Adjust Conveyor Width 2 Load Bottom Fixture 3 Adjust Board Stopp...

Страница 42: ...esthead pod cover 2 On the manual control panel turn the Maintenance Key Switch to ON 3 Insert the crank into the leadscrew Turn the crank to adjust the conveyor to the required width Place a producti...

Страница 43: ...Series 5i Help 3 17 Using the Touch Panel 1 Select Maintenance mode on the LCD touch panel and press Width 2 Press Next 3 Enter the board width in mm and then press Go Pos to move the conveyor rail t...

Страница 44: ...e the drawer a Select Maintenance mode on the LCD touch panel Press Drawer to go to page 4 b Press Unlock then press UP to move the drawer up 2 Pull the drawer out by its handles 3 Load the bottom fix...

Страница 45: ...the board stopper using a production board 1 Turn the Zone 2 board stopper on a On the Maintenance menu select Zone 2 to go to page 2 b Select On for the Zone 2 stopper 2 Place the production board on...

Страница 46: ...is correctly positioned and can be guided onto the tooling pins 9 Repeat the process to adjust the placement of the board stopper if necessary to ensure the board is stopped at the correct position 10...

Страница 47: ...0 Series 5i Help 3 21 b On the Maintenance menu select Top Jig to go to page 6 and select Lock 11 Go to page 6 Manually jog the Press to check that the board is correctly positioned and can be guided...

Страница 48: ...e Standby Pos and Presser Retrieve Pos pages That is keep the factory settings for those positions 4 Begin calibration with the Retest Pos a Press Search Origin to move the Press to the start position...

Страница 49: ...on of the Press for removing the fixture or for maintenance The three 75 mm fixture calibration pages below will be followed by similar pages for 85 mm and 100 mm Be sure to use the correct calibratio...

Страница 50: ...aintenance Key Switch to OFF 2 Close all the doors and covers 3 Press the Reset button 4 On the LCD touch panel Main page select Production 75mm Jig Long Probe Pos Position where the board is in conta...

Страница 51: ...Help 3 25 Verify the Fixture Use Pushbutton Debug to verify the fixture as described in the Medalist i3070 online help Use Debug mode on the touch panel to quickly check the press positions for the fi...

Страница 52: ...3 26 i3070 Series 5i Help Test Development...

Страница 53: ...4 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help 4 Production Setup and Testing Production Setup 4 2 Production Testing 4 3...

Страница 54: ...model for production 1 Adjust Conveyor Width 2 Load Bottom Fixture 3 Adjust Board Stopper 4 Select Fixture Profile a Select Maintenance mode on the touch panel and enter the password b Press Setting a...

Страница 55: ...ler and PLC Settings are verified and the fixture ID is read The Press is initialized On the touch panel Production mode is automatically set to Auto and the system is ready to receive a board and beg...

Страница 56: ...4 4 i3070 Series 5i Help Production Setup and Testing...

Страница 57: ...5 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help 5 Maintenance Calibration 5 2 General Cleaning 5 3 Lubrication Procedures 5 4...

Страница 58: ...em Calibration In addition to the ASRU calibration a System Calibration Service is available for customers who desire more comprehensive measurements and reporting System Calibration should be perform...

Страница 59: ...e system causes a buildup of dirt on pin cards and Mother Cards and clogs air vents in the testhead contributing to system overheating Check and clean these areas as necessary Test fixtures When not u...

Страница 60: ...ocks Zone 1 Conveyor Leadscrew and Spline Shaft Zone 1 Conveyor Bevel Gears and Chain Zone 2 Conveyor Runner Blocks Drawer Guide Shafts Testhead Spur Gears Tools and Supplies Brush for greasing parts...

Страница 61: ...w Nut 1 Open the Zone 2 door to access the Press The ballscrew and ballscrew nut are found at the side of the Press 2 Use a grease gun to apply a small amount of grease as shown below 3 Close the door...

Страница 62: ...ress Linear Shafts The Press has four linear shafts 1 Open the Zone 2 door to access the Press 2 Use a grease gun to apply a small amount of grease to the four linear shafts 3 Close the door Linear Sh...

Страница 63: ...with two runner blocks along each rail 1 Open the Zone 2 door to access the Press 2 Use a grease gun to apply a small amount of grease to the four runner blocks at the front 3 Open the rear doors to...

Страница 64: ...Conveyor Leadscrew and Spline Shaft 1 Open the Zone 1 door to access the Zone 1 conveyor assembly 2 Use a brush to lightly apply grease to the two leadscrews and the spline shaft 3 Close the door Zone...

Страница 65: ...r to access the Zone 1 conveyor assembly 2 Remove three screws to remove the rear cover of the assembly 3 Use a brush to lightly apply grease to the two bevel gears and the chain 4 Replace the rear co...

Страница 66: ...ntal runner blocks and four vertical runner blocks 1 Open the rear doors to access the Zone 2 conveyor assembly 2 Use a grease gun to apply a small amount of grease to the runner blocks 3 Close the re...

Страница 67: ...r guide shafts at the corners 1 Remove the testhead pod cover to access the guide shafts of the drawer assembly 2 Use a brush to lightly apply grease to the two guide shafts at the front 3 Open the re...

Страница 68: ...Accessing the Testhead to pull out the testhead 2 Remove six screws around the spur gear cover 3 Use a brush to lightly apply grease to the two spur gears 4 Replace the guide bar on the testhead and...

Страница 69: ...6 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help 6 Troubleshooting System Diagnostics 6 2 General System Troubleshooting 6 3 Sensor Calibration and Troubleshooting 6 8...

Страница 70: ...usually indicted by the first few test failures Some Diagnostic tests require that a Pin Verification Fixture PVF part number E9988 67901 be installed on the testhead other tests require that it not...

Страница 71: ...ons Green On System is in Auto mode Amber On System has stopped System is in Maintenance mode or Debug mode Flashing Error during Maintenance mode Downstream Not Ready timeout Red On Emergency Stop ac...

Страница 72: ...if needed 4 Replace the Down reed switch if faulty 1 Check that the air supply is turned on 2 Check the Zone 2 stopper cylinder and replace if faulty 3 Check the Up reed switch for the Zone 2 stopper...

Страница 73: ...rly Check the Bottom Jig Fully In Detect sensor PHS 11 Ensure that the drawer is pushed all the way into the system Check the Engine Fully In Detect sensor PHS 9 Ensure that the testhead is pushed all...

Страница 74: ...n the bottom fixture is locked Repalce if faulty 1 Check that the air supply is turned on 2 Check the bottom fixture s clamping cylinders and replace if faulty 3 Check the bottom fixture clamp s unloc...

Страница 75: ...Check the front hook sensor PHS 17 See Sensor Troubleshooting Disengage the rear safety hook Check the rear hook sensor PHS 16 See Sensor Troubleshooting A board was removed when the system is runnin...

Страница 76: ...ed by the Presser Lower Limit Sensor PHS13 see Figure 6 5 for the location It must allow the Press to move down sufficiently for the probes to contact the board during testing but if it is set too low...

Страница 77: ...s are contacting the board 6 If the lower limit sensor is too low Loosen the two screws securing the sensor bracket Figure 6 1 7 Adjust the position of the lower limit sensor a Slide the sensor slowly...

Страница 78: ...8 Test the sensor positioning a On the LCD Touch Panel press and hold UP to move the Press up b Press and hold Down to move the Press down until the probes are contacting the board Check that the lowe...

Страница 79: ...t respond Check the sensor response after each step and continue only if the sensor fails to respond 1 Adjust the sensor sensitivity by turning the control clockwise or anti clockwise 2 Check the conn...

Страница 80: ...heck fails check the cables and connectors Troubleshooting PHS 12 to PHS 14 PHS 24 to PHS 26 See Figure 6 5 on page 6 17 for the location of the sensors See Figure 6 5 for the location of the sensors...

Страница 81: ...rigger the sensor again and check if the PLC responds through the PLC I O indicator If the PLC responds it was likely an intermittent failure and no further action is needed 2 If the PLC does not resp...

Страница 82: ...ensor response after each step and continue only if the sensor fails to respond 1 Check the connectors and ensure there is power to the sensor 2 Replace the sensor If the sensor responds 1 Trigger the...

Страница 83: ...e Bar Detect Sensor PHS 19 306 Conveyor Right Limit Sensor Dark on PHS 25 400 Conveyor Origin Sensor Dark on PHS 24 315 Conveyor Left Limit Sensor Dark on PHS 26 401 Zone 1 Stopper Up SV1 1010 RS1 108...

Страница 84: ...nt Safety Hook Detect Sensor PHS 17 100 Table 6 4 Motors and Controls Motor Control ID Presser Servo Motor M1 Zone 1 Motor M2 Zone 2 DC Motor M3 M4 Lighting LT1 Tester Self test not used PB2 102 1001...

Страница 85: ...stem Figure 6 6 Press and Conveyor Sensors 3 6 3 6 69 69 3 6 3 6 3 6 3 6 3 6 69 69 3 6 ELW 7RS LJ QSXW 0 0 0 0 7 3 6 3 6 3 6 3 6 69 69 3 6 3 6 3 6 3 6 3 6 3 6 3UR LPLW VHQVRU LIIXVH VHQVRU 6ROHQRLG YD...

Страница 86: ...Press Sensors Zone 1 Inlet Sensor PHS 1 Zone 1 Stopper Sensor PHS 2 Zone 1 Exit Sensor PHS 3 Rear Safety Hook Detect Sensor PHS 16 Front Safety Hook Detect Sensor PHS 17 Upper Limit Sensor PHS 12 Home...

Страница 87: ...19 Figure 6 8 Zone 2 Sensors Right Limit Sensor PHS 25 Origin Sensor PHS 24 Left Limit Sensor PHS 26 Conveyor Conveyor Conveyor Zone 2 Inlet Sensor PHS 4 Zone 2 Stopper Slow Sensor PHS 5 Zone 2 Stoppe...

Страница 88: ...6 20 i3070 Series 5i Help Troubleshooting...

Страница 89: ...8 Replacing Runner Blocks 7 10 Replacing Module Power Unit MPU 7 21 Installing DUT Power Supply 7 23 Replacing Servo Motor 7 27 Replacing Press Components 7 31 Replacing Zone 1 Conveyor Belt 7 35 Repl...

Страница 90: ...he Zone 2 door and pull out the drawer to remove the bottom fixture d Push the drawer back into place 2 Turn off the PDU on off switch 3 Unlock and remove the testhead pod cover See Figure 7 1 for the...

Страница 91: ...Series 5i Help 7 3 6 Use the hand crank to rotate the testhead The direction depends on the part being replaced Figure 7 1 Accessing the Testhead Hand Crank Handle Guide Bar Latch Star Knob Install h...

Страница 92: ...7 4 i3070 Series 5i Help Replacement Procedures Figure 7 2 Stowing the guide bar Guide Bar...

Страница 93: ...the testhead 120 degrees until the blower door is facing you Figure 7 3 3 Release the latches and open the blower door Figure 7 3 Accessing the Cards 4 It may be necessary to remove cables from the AS...

Страница 94: ...or but do not force the card since it can damage the connector 4 Reconnect cables as needed To prevent electrostatic discharge ESD from damaging sensitive components on module slot cards wear a tested...

Страница 95: ...replacing a Module Control Card update the hardware address in the system software before booting the testhead otherwise there will be boot errors 8 Close and secure the blower door 9 Rotate the test...

Страница 96: ...ables 2 Open the controller pod door 3 Remove the four dress screws securing the i System Card Assembly and remove the assembly Installation 1 Slide the new i System Card Assembly along the support ra...

Страница 97: ...Replacement Procedures i3070 Series 5i Help 7 9 3 Open the rear door to reconnect the cables to the i System card To Module 3 To Module 2...

Страница 98: ...wn Zone 2 Conveyor Runner Block Width Adjustment Testhead Runner Blocks There are two guide rails on each side of the testhead with two runner blocks on each guide rail The runner blocks are accessed...

Страница 99: ...ing the runner block to be replaced Slide the runner block out along the guide rail Installation 5 Slide the new runner block along the guide rail into the system Align the mounting holes and secure w...

Страница 100: ...of the system Figure 7 6 Front Runner Blocks for Press Removal Follow this procedure to replace a lower runner block Power must be connected to begin this procedure 1 Select Maintenance mode on the LC...

Страница 101: ...e PDU on off switch Front Hook Locked Rear Hook Locked 4 Remove the lower runner block to be replaced a Remove two screws below the runner block stopper and remove the stopper b Remove four screws sec...

Страница 102: ...res Installation 1 Slide the new runner block up the guide rail Align the screw mounting holes and secure with the four screws 2 Install the runner block stopper and secure with the two screws 3 Unloc...

Страница 103: ...connected to begin this procedure 1 Select Maintenance mode on the LCD touch panel a Press Presser to go to page 6 b Press Origin to move the Press to its origin position c Then press and hold Down to...

Страница 104: ...ock stopper and secure with the two screws 4 Move the two set collars back into position 30 mm to 50 mm from the end of the shaft Tighten the screws on the set collars 5 Close all doors covers 4 Remov...

Страница 105: ...ctions in Zone 2 Conveyor Motor Movable Side to remove the conveyor motor 2 Remove the right side cover 3 To remove the runner block a Remove two screws to release the runner block from the conveyor b...

Страница 106: ...e the runner block off the guide rail Installation 1 Slide the new runner block onto the guide rail 2 Reinstall the guide rail in the system 3 Secure the runner block to the conveyor with two screws 4...

Страница 107: ...he right side cover 2 Remove the movable rail assembly a Remove six screws securing one side of the rail assembly b Do the same on the other side and remove the rail assembly The guide rail can now be...

Страница 108: ...he new runner block onto the guide rail 2 Reinstall the guide rail in the system Secure with 10 screws 3 Secure the movable guide holder four screws to the guide rail 4 Reinstall the movable rail asse...

Страница 109: ...testhead 90 degrees until the MPUs are facing up 3 Disconnect the MPU cable from the motherboard and disconnect the power cable 4 Use an Allen key to remove the screws holding the MPU to the support...

Страница 110: ...2 Connect the MPU cable to the motherboard Be sure to align the connectors properly 3 Plug in the power cable 4 Rotate the testhead back into position and stow the hand crank Replace the guide bar an...

Страница 111: ...Power Supply in Controller Pod Installation 1 Open the controller pod door 2 Slide the DUT power supply along the support rails into the system 3 Secure it with four dress screws i System Card Dress...

Страница 112: ...round cable at the back of the DUT power supply 5 Connect the cables F G H and J 6 Tidy the unused cables K and L and secure with cable ties 7 If two DUT power supplies are installed connect the GPIB...

Страница 113: ...power supply to the PDU outlet box Set the GPIB address 1 On the front panel of the DUT Power Supply press the Menu button 2 Press to select System then press Sel to select IO 3 Press Sel to select GP...

Страница 114: ...config files Example 7 1 bank 2 module 2 supplies ps6751 5 to 8 asru channels 1 to 4 supplies hp6634 19 asru channels 5 supplies hp6634 20 asru channels 6 ports ext3 ext4 end module module 3 supplies...

Страница 115: ...w Power must be connected to begin this procedure 1 Select Maintenance mode on the LCD touch panel a Press Presser to go to page 6 b Press Origin to move the Press to its origin position c Press and h...

Страница 116: ...3 Open the rear door 4 Loosen the two screws on the set collar and push the set collar against the linear bearing Tighten the screws on the set collar Do the same for the other set collar Linear Beari...

Страница 117: ...Zone 2 door and remove the side cover 2 Remove the Press servo motor a Loosen the screw that secures the coupling to the motor shaft b Unplug the electrical connectors c Remove four screws securing t...

Страница 118: ...it to go into the coupling Secure the motor with the four screws 4 Plug in the electrical connectors 5 Tighten the screw on the coupling Reposition Set Collars 6 Loosen the screws on the set collars a...

Страница 119: ...apered roller bearing on either side of the bearing block Coupling Tools required Metric Allen key Philips screwdriver Flat screwdriver Diagonal cutter C spanner Remove the fixture before replacing pa...

Страница 120: ...or 3 Loosen the screw securing the coupling to the ballscrew Then loosen the locknuts 4 Remove four screws securing the bearing block 5 Remove six screws securing the ballscrew collar The collar and b...

Страница 121: ...or shaft The coupling can now be removed Replace with a new coupling and tighten the screw to secure it to the servo motor shaft 8 Insert the ballscrew through the collar and bearing block ensuring th...

Страница 122: ...knuts and the screw on the coupling Reposition Set Collars 11 Loosen the screws on the set collars and move them back into position 30 mm to 50 mm from the end of the shaft Tighten the screws on the s...

Страница 123: ...onveyor Belt Movable Side Removal 1 Open the Zone 1 door to access the access the Zone 1 conveyor assembly 2 Loosen the screw on the tensioner bearing to release tension on the belt 3 Slide the tensio...

Страница 124: ...7 36 i3070 Series 5i Help Installation 1 Install the new belt 2 Slide the tensioner bearing in the direction shown and tighten the screw 3 Close the door Tensioner Bearing Belt...

Страница 125: ...1 door to access the access the Zone 1 conveyor assembly 2 Loosen the screw on the tensioner bearing to release tension on the belt 3 Slide the tensioner bearing in the direction shown and release the...

Страница 126: ...7 38 i3070 Series 5i Help Installation 1 Install the new belt 2 Slide the tensioner bearing in the direction shown and tighten the screw 3 Close the door Tensioner Bearing Belt...

Страница 127: ...i3070 Series 5i Help 7 39 Replacing Zone 2 Conveyor Belt Spring Zone 2 Conveyor Belt Movable Side Zone 2 Conveyor Belt Fixed Side Compression Spring Movable Side Compression Spring Fixed Side...

Страница 128: ...e Zone 2 door to access the Zone 2 conveyor assembly 2 Loosen the screw on the tensioner bearing to release tension on the belt 3 Slide the tensioner bearing in the direction shown and release the bel...

Страница 129: ...i3070 Series 5i Help 7 41 Installation 4 Install the new belt Slide the tensioner bearing in the direction shown and tighten the screw 5 Close the door Belt Tensioner Bearing...

Страница 130: ...Zone 2 door to access the Zone 2 conveyor assembly 2 Loosen the screw on the tensioner bearing to release tension on the belt 3 Slide the tensioner bearing in the direction shown and release the belt...

Страница 131: ...i3070 Series 5i Help 7 43 Installation 1 Install the new belt Slide the tensioner bearing in the direction shown and tighten the screw 2 Close the door Belt Tensioner Bearing...

Страница 132: ...movable side Removal 1 Remove the right side cover 2 Remove the movable rail assembly a Remove six screws securing one side of the rail assembly b Do the same on the other side and remove the rail ass...

Страница 133: ...Insert the spring guide and new spring 2 Reinstall the movable rail assembly On each side tighten the four screws at the base and make sure the rail assembly is properly aligned before tightening the...

Страница 134: ...springs for the Zone 2 conveyor fixed side Removal 1 Remove the right side cover 2 Remove the fixed rail assembly a Remove two screws securing one side of the rail assembly b Do the same on the other...

Страница 135: ...late spring and spring guide can now be removed Installation 1 Assemble the new spring spring guide and support plate Secure the support plate to the rail assembly with four screws 2 Secure the spring...

Страница 136: ...Motor Zone 2 Conveyor Motor Movable Side Zone 2 Conveyor Motor Fixed Side Zone 1 Conveyor Motor Removal 1 Open the rear door to access the Zone 1 conveyor assembly 2 Remove three screws to remove the...

Страница 137: ...e conveyor motor to the bracket Installation 1 Install the new conveyor motor on the bracket a Align the mounting holes and secure with the four screws b Insert the bevel gear and tighten the setscrew...

Страница 138: ...n the two setscrews that mount the pulley on the conveyor motor and remove the pulley Installation 1 Install the pulley and tighten the setscrews Ensure that the pulley is properly aligned 2 Align the...

Страница 139: ...and remove the pulley 3 Remove the four mounting screws securing the conveyor motor Installation 4 Align the mounting holes and secure the new conveyor motor with four screws 5 Insert the pulley and...

Страница 140: ...7 52 i3070 Series 5i Help...

Страница 141: ...Touch Panel Firmware 8 5 Back Up LCD Touch Panel Firmware 8 6 If a firmware update is available the files must be copied to a memory card for transfer to the Medalist i3070 Series 5i PLC Use a Compact...

Страница 142: ...2 Turn off the power to the PLC by switching off MCB4 Main Circuit Breaker 4 which is found on the electrical panel 3 Open the cover of the memory card slot on the PLC and insert the memory card into...

Страница 143: ...the DIP switches 5 Turn on DIP switch 2 and 7 6 Switch on MCB4 The program is automatically downloaded to the PLC 7 Wait for the BUSY and MCPWR lights to go off then turn the PLC power off 8 Turn off...

Страница 144: ...ry card into the slot 3 Open the cover above the memory slot to access the DIP switches 4 Turn on DIP switch 7 5 Press and hold the MCPWR button until the BUSY light starts blinking 6 Wait for the BUS...

Страница 145: ...re 1 Copy the entire folder gt_data containing the firmware update to an SD card 2 Open the Zone 2 door Insert the SD card into the card slot 3 On the Setting Mode page select SD GT 4 Select the folde...

Страница 146: ...l Firmware 1 Open the Zone 2 door Insert the SD card into the card slot 2 On the Setting Mode page press Manual to switch to Automatic mode 3 To back up the firmware select GT SD 4 Enter a filename fo...

Страница 147: ...9 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help Appendix Parts List 9 2 Electrical Diagrams 9 5...

Страница 148: ...LT L1670 2 Zone 2 Conveyor Rail Assy 5186 2230 Reed Switch_24VDC 100VAC 2 Zone 2 Conveyor Rail Assy 0960 3187 Sensor Background suppression w 2m fixed Cable 4 Zone 2 Conveyor Rail Assy 0950 5621 Power...

Страница 149: ...utput Unit Relay Contact 16 Outputs 3 Electrical Panel PLC 0960 3188 Serial Communications Unit with two RS 232C ports 1 Electrical Panel PLC 9135 6165 Filter Line Module 60Hz MAX 520VAC 16A Panel mou...

Страница 150: ...el 24VDC 3130 1520 Switch Guard push Button rectangular 1 Interface Panel 24VDC 3101 4359 Switch push Button emergency stop Pushlock Pull Turn Reset Red 1 Interface Panel 24VDC 3100 3744 Switch Rotary...

Страница 151: ...9 1 Medalist i3070 Series 5i ICT System i3070 Series 5i Help Appendix Electrical Diagrams 9 2...

Страница 152: ...1 Pneumatic 2 Pneumatic 3 PLC Input Unit Channel 0 PLC Input Unit Channel 1 PLC Input Unit Channel 2 PLC Input Unit Channel 3 PLC Input Unit Channel 4 PLC Output Unit Channel 10 PLC Output Unit Chann...

Страница 153: ...i3070 Series 5i Help 9 3 Figure 9 1 Sensor Layout 1...

Страница 154: ...9 4 i3070 Series 5i Help Figure 9 2 Sensor Layout 2...

Страница 155: ...i3070 Series 5i Help 9 5 Figure 9 3 Sensor Layout 3...

Страница 156: ...9 6 i3070 Series 5i Help Figure 9 4 Sensor Layout 4...

Страница 157: ...i3070 Series 5i Help 9 7 Figure 9 5 Power Circuit 1...

Страница 158: ...9 8 i3070 Series 5i Help Figure 9 6 Power Circuit 2...

Страница 159: ...i3070 Series 5i Help 9 9 Figure 9 7 Power Circuit 3...

Страница 160: ...9 10 i3070 Series 5i Help Figure 9 8 Power Circuit 4...

Страница 161: ...i3070 Series 5i Help 9 11 Figure 9 9 Power Circuit 5...

Страница 162: ...9 12 i3070 Series 5i Help Figure 9 10 Pneumatic 1...

Страница 163: ...i3070 Series 5i Help 9 13 Figure 9 11 Pneumatic 2...

Страница 164: ...9 14 i3070 Series 5i Help Figure 9 12 Pneumatic 3...

Страница 165: ...i3070 Series 5i Help 9 15 Figure 9 13 PLC Input Unit Channel 0...

Страница 166: ...9 16 i3070 Series 5i Help Figure 9 14 PLC Input Unit Channel 1...

Страница 167: ...i3070 Series 5i Help 9 17 Figure 9 15 PLC Input Unit Channel 2...

Страница 168: ...9 18 i3070 Series 5i Help Figure 9 16 PLC Input Unit Channel 3...

Страница 169: ...i3070 Series 5i Help 9 19 Figure 9 17 PLC Input Unit Channel 4...

Страница 170: ...9 20 i3070 Series 5i Help Figure 9 18 PLC Output Unit Channel 10...

Страница 171: ...i3070 Series 5i Help 9 21 Figure 9 19 PLC Output Unit Channel 11...

Страница 172: ...9 22 i3070 Series 5i Help Figure 9 20 PLC Output Unit Channel 12...

Страница 173: ...i3070 Series 5i Help 9 23 Figure 9 21 Motor and Communication...

Страница 174: ...9 24 i3070 Series 5i Help Figure 9 22 PLC to PC Interface...

Страница 175: ...i3070 Series 5i Help 9 25 Figure 9 23 Interfacinng Cables...

Страница 176: ...9 26 i3070 Series 5i Help Figure 9 24 SMEMA Communication...

Страница 177: ...i3070 Series 5i Help 9 27 Figure 9 25 Touch Panel...

Страница 178: ...9 28 i3070 Series 5i Help Figure 9 26 Servo Motor...

Страница 179: ...i3070 Series 5i Help 9 29 Figure 9 27 Servo Pin Connection...

Страница 180: ...9 30 i3070 Series 5i Help Figure 9 28 Analog Card Interface...

Страница 181: ...i3070 Series 5i Help 9 31 Figure 9 29 Stepper Motor...

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