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Wartung

DS40M Pump User Manual / 87-900-147-01(B)

37/112

Wartung

Das für den Betrieb und die Wartung zuständige Personal soll
geschult sein und über eine solide Kenntnis der
Unfallschutzvorschriften verfügen.

WARNUNG!

Hochspannungen können bei Kontakt tödliche Folgen haben. Es ist stets mit

größter Vorsicht und gemäß den geltenden Unfallschutzvorschriften

vorzugehen.

WARNUNG!

Bei eingeschalteter Pumpe ist Vorsicht im Hinblick auf bewegliche und unter

hoher Spannung stehende Teile geboten.

WARNUNG!

Falls die Pumpe im Anschluß an den Betrieb gewartet werden soll, ist

abzuwarten, bis sie abgekühlt ist, da ihre Oberfläche eine Temperatur von

60 °C überschreiten kann.

Содержание DS40M

Страница 1: ...DS40M Pump Models X3703 64000 X3703 64001 Manuale di Istruzioni Bedienungshandbuch Notice de Mode D Emploi User Manual 87 900 147 01 B 04 2016...

Страница 2: ...furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime cont...

Страница 3: ...DS40M Pump DS40M Pump User Manual 87 900 147 01 B 3 112 DS40M Pump...

Страница 4: ...DS40M Pump 4 112 DS40M Pump User Manual 87 900 147 01 B...

Страница 5: ...10 Immagazzinamento 12 Preparazione per l installazione 12 Installazione 15 Uso18 Manutenzione 21 Smaltimento 23 2 Gebrauchsanleitung25 Allgemeine Hinweise 26 Lagerung 28 Vor der Installation 28 Inst...

Страница 6: ...54 Mise au rebut 56 4 Instructions for Use 57 General Information 58 Storage 60 Preparation for Installation 60 Installation 63 Use66 Maintenance 69 Disposal 71 5 Technical Information 73 Section I 7...

Страница 7: ...on 85 Preliminary Operations 87 Section II 88 Electrical Motor 88 Connections to the Inlet and Exhaust Flanges 90 Starting and Running the Pump 92 Stopping the Pump 94 Safety Rules95 Warning Notes 96...

Страница 8: ...Contents 8 112 DS40M Pump User Manual 87 900 147 01 B...

Страница 9: ...ati 11 Immagazzinamento 12 XPreparazione per l installazioneX X12 Montaggio della flangia di scarico 13 Montaggio della valvola di sfiato 14 131313 Installazione X15 Uso X21 Dispositivo di sicurezza a...

Страница 10: ...o parziale delle istruzioni ad uso improprio da parte di personale non addestrato ad interventi non autorizzati o ad uso contrario alle normative nazionali specifiche Le pompe DS40M sono pompe rotati...

Страница 11: ...rebbe provocare gravi lesioni personali ATTENZIONE I messaggi di attenzione sono visualizzati prima di procedure che se non osservate potrebbero causare danni all apparecchiatura NOTA Le note contengo...

Страница 12: ...tattare l ufficio vendite locale Il peso dell imballo comprensivo della pompa di 13 kg Durante l operazione di disimballaggio prestare particolare attenzione a non lasciar cadere la pompa e a non sott...

Страница 13: ...o Preparazione per l installazione 1 DS40M Pump User Manual 87 900 147 01 B 13 112 Montaggio della flangia di scarico Rimuovere il tappo nero e montare la flangia fornita con la pompa come indicato in...

Страница 14: ...Preparazione per l installazione 14 112 DS40M Pump User Manual 87 900 147 01 B Montaggio della valvola di sfiato Rimuovere il tappo nero e montare la valvola di sfiato fornita con la pompa come indica...

Страница 15: ...ientali temperatura da 12 C a 40 C umidit relativa 0 85 non condensante altezza massima rispetto al livello del mare 1000 m montata in orizzontale AVVERTENZA Per proteggere contro cortocircuiti o sovr...

Страница 16: ...atore AVVERTENZA Durante l installazione prestare la massima attenzione che la flangia di aspirazione sia collegata alla camera da evacuare e che la flangia di scarico non sia tappata vedere la figura...

Страница 17: ...uso Installazione 1 DS40M Pump User Manual 87 900 147 01 B 17 112 ATTENZIONE Controllare che la tensione di alimentazione corrisponda a quella indicata sul cartellino del motore Collegare la pompa al...

Страница 18: ...ttivo necessario per il raggiungimento del vuoto limite far marciare per circa un ora la pompa con aspirazione chiusa allo scopo di eliminare l umidit nell olio L accensione della pompa non richiede p...

Страница 19: ...non richiede particolari manovre sufficiente porre l interuttore principale su OFF e scollegarla dall alimentazione elettrica Dispositivo di sicurezza anti estrazione Il dispositivo di sicurezza anti...

Страница 20: ...Istruzioni per l uso Uso 20 112 DS40M Pump User Manual 87 900 147 01 B 2 Inserire il cavo di alimentazione nella presa Figura 6 3 Abbassare il dispositivo di sicurezza anti estrazione sul cavo Figura...

Страница 21: ...VVERTENZA Le alte tensioni possono causare morte al contatto Operare sempre con la massima cautela e secondo le norme antinfortunistiche in vigore AVVERTENZA Quando la pompa alimentata prestare attenz...

Страница 22: ...i di sicurezza AVVERTENZA Non effettuare la sostituzione dell olio subito dopo l arresto della pompa in quanto la temperatura della stessa pu essere elevata NOTA Prima di rispedire al costruttore una...

Страница 23: ...he il prodotto sul quale applicato NON deve essere smaltito insieme ai comuni rifiuti domestici o industriali ma deve essere avviato ad un sistema di raccolta differenziata Si invita pertanto l utente...

Страница 24: ...1 Istruzioni per l uso Smaltimento 24 112 DS40M Pump User Manual 87 900 147 01 B...

Страница 25: ...26 Verwendete Symbole 27 Lagerung 28 Vor der Installation 31 Montage des Ausgangsflansches29 Montage des Ablassventils 30 Installation 31 Gebrauch 34 Sicherheitsb gel zum Schutz gegen Herausziehen des...

Страница 26: ...rsonal nicht autorisierten Eingriffen und Benutzung unter Mi achtung der nationalen Bestimmungen bernimmt Firma Agilent keinerlei Haftung Die Pumpen DS40M sind dichte lbadgeschmierte zweistufige Fl ge...

Страница 27: ...ter Ausf hrung schwere Personensch den zur Folge haben k nnte VORSICHT Die Vorsichthinweise vor bestimmten Prozeduren machen den Bediener darauf aufmerksam da bei Nichteinhaltung Sch den am Ger t ents...

Страница 28: ...ufsstelle zu melden Das Gewicht der Verpackung mit Pumpe betr gt 13 kg Beim Auspacken ist darauf zu achten da die Pumpe nicht fallengelassen oder St en oder Vibrationen ausgesetzt wird Das Verpackungs...

Страница 29: ...er Installation 2 DS40M Pump User Manual 87 900 147 01 B 29 112 Montage des Ausgangsflansches Entfernen Sie die schwarze Kappe und setzen Sie den mit der Pumpe mitgelieferten Flansch an wie in Abbildu...

Страница 30: ...Vor der Installation 30 112 DS40M Pump User Manual 87 900 147 01 B Montage des Ablassventils Entfernen Sie die schwarze Kappe und setzen Sie das mit der Pumpe mitgelieferte Ventil an wie in Abbildung...

Страница 31: ...etriebs sollen die folgenden Umgebungsbedingungen gegeben sein Temperatur 12 C bis 40 C Relative Feuchtigkeit 0 85 nicht kondensierend max H he NN 1000 m Horizontale Montage WARNUNG Zum Schutz vor Kur...

Страница 32: ...ener schleudern WARNUNG Bei der Installation ist unbedingt darauf zu achten da der Saugflansch an die zu entleerende Kammer angeschlossen ist und der Abla flansch nicht verschlossen ist siehe folgende...

Страница 33: ...stallation 2 DS40M Pump User Manual 87 900 147 01 B 33 112 VORSICHT Kontrollieren da die Versorgungsspannung mit der Spannungsangabe auf dem Typenschild des Motors bereinstimmt Die Pumpe an das Versor...

Страница 34: ...des Grenzvakuums erforderlich die Pumpe ungef hr eine Stunde lang mit geschlossener Ansaugung laufen zu lassen um die Feuchtigkeit aus dem l zu entfernen Die Einschaltung der Pumpe erfordert keine sp...

Страница 35: ...verboten Die Ausschaltung der Pumpe erfordert keine speziellen Schritte es muss nur der Hauptschalter auf OFF gestellt und die Pumpe von der Energieversorgungsquelle getrennt werden Sicherheitsb gel...

Страница 36: ...2 Gebrauchsanleitung Gebrauch 36 112 DS40M Pump User Manual 87 900 147 01 B 2 Stecken Sie das Versorgungskabel ein Abbildung 6 3 Klappen Sie den B gel ber den Stecker Abbildung 7...

Страница 37: ...hspannungen k nnen bei Kontakt t dliche Folgen haben Es ist stets mit gr ter Vorsicht und gem den geltenden Unfallschutzvorschriften vorzugehen WARNUNG Bei eingeschalteter Pumpe ist Vorsicht im Hinbli...

Страница 38: ...aktivieren WARNUNG Keine lwechsel unmittelbar nach Abschaltung der Pumpe vornehmen da die Pumpe sehr hei sein kann HINWEIS Bevor dem Hersteller eine Pumpe zur Reparatur zur ckgesandt wird ist das For...

Страница 39: ...l nur in den EU L ndern g ltig zeigt an dass das betreffende Produkt nicht zusammen mit Haushaltsm ll entsorgt werden darf sondern einem speziellen Sammelsystem zugef hrt werden muss Der Endabnehmer s...

Страница 40: ...2 Gebrauchsanleitung Entsorgung 40 112 DS40M Pump User Manual 87 900 147 01 B...

Страница 41: ...ymboles utilis s 43 Emmagasinage 44 Pr paration pour l installation 44 Montage de la bride d vacuationo 45 Montage de l vent46 Installation 47 Utilisation 50 Dispositif de s curit anti d branchement52...

Страница 42: ...ons fournies d utilisation incorrecte de la part d un personnel non form d op rations non autoris es ou d un emploi contraire aux r glementations nationales sp cifiques Les pompes DS40M sont des pompe...

Страница 43: ...ion risque de provoquer de graves l sions ATTENTION Les messages d attention apparaissent avant certaines proc dures qui si elles ne sont pas observ es pourraient endommager s rieusement l appareillag...

Страница 44: ...ds de l emballage pompe comprise est de 13 kg Pendant l op ration d ouverture de l emballage veiller tout particuli rement ne pas laisser tomber la pompe et ne lui faire subir aucun choc ni aucune vib...

Страница 45: ...r paration pour l installation 3 DS40M Pump User Manual 87 900 147 01 B 45 112 Montage de la bride d vacuation D montez le bouchon noir et montez la bride fournie avec la pompe comme indiqu sur la Fig...

Страница 46: ...d emploi Pr paration pour l installation 46 112 DS40M Pump User Manual 87 900 147 01 B Montage de l vent D montez le bouchon noir et montez l vent fourni avec la pompe comme indiqu sur la Figure 2 Fi...

Страница 47: ...tions environnementales suivantes Temp rature de 12 C 40 C Humidit relative 0 85 sans condensation Altitude maximale de fonctionnement 1000 m montage horizontal AVERTISSEMENT Pour prot ger contre les...

Страница 48: ...ontre l op rateur AVERTISSEMENT Pendant l installation faire tr s attention ce que la bride d aspiration soit reli e la chambre vider et que la bride de sortie ne soit pas bouch e voir les figures ci...

Страница 49: ...allation 3 DS40M Pump User Manual 87 900 147 01 B 49 112 ATTENTION Contr ler que la tension d alimentation correspond la gamme de tensions indiqu es sur la plaquette du moteur Brancher la pompe la sou...

Страница 50: ...essaire pour atteindre le vide maximum de faire fonctionner la pompe avec l aspiration ferm e pendant environ une heure afin de supprimer l humidit de l huile La mise en marche de la pompe ne requiert...

Страница 51: ...pour fonctionner avec des gaz neutres ou non corrosifs L emploi de substances potentiellement explosives ou inflammables est strictement interdit L arr t de la pompe ne requiert aucune man uvre partic...

Страница 52: ...anti d branchement Le dispositif de s curit anti extraction permet d immobiliser le cordon d alimentation de mani re viter un d branchement accidentel Pour installer le dispositif de s curit anti d b...

Страница 53: ...d emploi Utilisation 3 DS40M Pump User Manual 87 900 147 01 B 53 112 2 Branchez le cordon d alimentation dans la prise Figure 6 3 Refermez le dispositif de s curit anti d branchement sur le cordon Fig...

Страница 54: ...ERTISSEMENT Lorsque la pompe est sous tension faire attention la pr sence d organes en mouvement et de haute tension AVERTISSEMENT En cas de n cessit de proc der des op rations de maintenance de la po...

Страница 55: ...t tre tr s lev e NOTE Avant de retourner une pompe au constructeur pour r paration il est indispensable de remplir et d adresser au bureau local de vente la fiche Request for Return jointe la pr sente...

Страница 56: ...produit sur lequel il est appliqu NE doit PAS tre mis au rebut avec les ordures m nag res ou les d chets industriels ordinaires mais passer par un syst me de collecte s lective Apr s avoir v rifi les...

Страница 57: ...for Use XGeneral Information 58 Symbols used 59 Storage 60 Preparation for Installation 60 Assembly of exhaust flange 61 Assembly of exhaust valve 62 Installation 63 Use 66 Unplug safety device 67 Mai...

Страница 58: ...th these instructions improper use by untrained persons non authorized interference with the equipment or any action contrary to that provided for by specific national standards DS40M pumps are dual s...

Страница 59: ...r practice which if not followed correctly could lead to serious injury CAUTION The caution messages are displayed before procedures which if not followed could cause damage to the equipment NOTE The...

Страница 60: ...nsport contact your local sales office Total weight of the pack including the pump is 13 kg When unpacking the pump be sure not to drop it and avoid any kind of sudden impact or shock vibration to it...

Страница 61: ...ns for Use Preparation for Installation 4 DS40M Pump User Manual 87 900 147 01 B 61 112 Assembly of exhaust flange Remove the black cap and mount the flange provided with the pump as shown in Figure 1...

Страница 62: ...s for Use Preparation for Installation 62 112 DS40M Pump User Manual 87 900 147 01 B Assembly of exhaust valve Remove the black cap and mount the exhaust valve provided with the pump as shown in Figur...

Страница 63: ...nvironmental conditions must be respected temperature from 12 C to 40 C relative humidity 0 85 non condensing maximum height above sea level 1000 m mounted horizontally WARNING Protect against short c...

Страница 64: ...ntly expel the protective caps and harm the operator WARNING During installation pay maximum attention that the suction flange is connected to the vacuum chamber and the exhaust flange is not closed s...

Страница 65: ...ons for Use Installation 4 DS40M Pump User Manual 87 900 147 01 B 65 112 CAUTION Check that your electrical mains voltage corresponds to that indicated on the motor s plate Connect the pump to the pow...

Страница 66: ...il There are no special procedures for switching the pump on it needs to be connected to the electric power and positioning the main switch ON Figure 4 WARNING The pump is designed for operation with...

Страница 67: ...7 01 B 67 112 Unplug safety device The unplug safety device allows you to secure the power cable in order to avoid accidental disconnection In order to install the unplug safety device proceed as foll...

Страница 68: ...4 Instructions for Use Use 68 112 DS40M Pump User Manual 87 900 147 01 B 2 Insert the power cable firmly into the socket Figure 6 3 Lower the unplug safety device on the cable Figure 7...

Страница 69: ...ntion rules WARNING Death may result from contact with high voltages Always take extreme care and observe the accident prevention regulations in force WARNING When machine is powered take care on acco...

Страница 70: ...hed remove the safety warning WARNING Do not change the oil immediately after stopping the pump as the pump temperature may still be high NOTE Before returning the pump to the constructor for repairs...

Страница 71: ...n Community indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system The end us...

Страница 72: ...4 Instructions for Use Disposal 72 112 DS40M Pump User Manual 87 900 147 01 B...

Страница 73: ...st trap installed 79 XTechnical DataX X80 DS40M Outline 82 Pumping Speed 83 Safety Precautions X84 Transport and InstallationX X85 XPreliminary OperationsX X87 XSection II X88 XElectrical Motor X88 XC...

Страница 74: ...5 Technical Information Disposal 74 112 DS40M Pump User Manual 87 900 147 01 B XXMaintenance ActionsX X98 XLubricants X100 Oil replacement102 XScheduled MaintenanceX X104 Orderable Parts 106...

Страница 75: ...ealed driven by a single phase electrical motor in which the pump is directly driven by the motor It is available in two models X3703 64000 DS40M 100 120 Vac 50 60 Hz nominal voltage X3703 64001 DS40M...

Страница 76: ...pump driven by the rotor of the vacuum pump itself This ensures proper lubrication even when pressures are close to atmospheric The entire pump functional block is immersed in the oil contained in the...

Страница 77: ...by means of a vane pump connected to the rotor shaft The required flow of oil under pressure passes through ducts that are drilled in the walls of the pump and lubricates the bushings and the inside p...

Страница 78: ...e thermal protector Operation temperature Reset temperature 120 C 5 C 76 C 15 C When the thermal protector has been actuated turn off the power and contact your local AGILENT Service WARNING The motor...

Страница 79: ...mist trap not only prevents oil mist generation but also reduces exhaust noise by half For further details refer to the Instruction Manual of the Oil Mist Trap Restriction on operation with oil mist...

Страница 80: ...0 37 MOTOR RATING 1ph 50 60 kW 0 1 NOMINAL ROTATION SPEED 50 rpm 2600 60 rpm 3300 Installation category II Pollution degree 2 OPERATING TEMPERATURE RANGE C 12 40 WEIGHT Kg 9 3 lb 20 5 INLET FLANGE KF...

Страница 81: ...hnical Data 5 DS40M Pump User Manual 87 900 147 01 B 81 112 Technical data Hz Units Value Noise Level 50 dB A max with Oil Mist Trap installed Leak rate Pa m3 s 1x10 6 IP Class 20 According to ISO 213...

Страница 82: ...5 Technical Information DS40M Outline 82 112 DS40M Pump User Manual 87 900 147 01 B DS40M Outline The following figures show the DS40M dimensions are in mm Figure 9 DS40M X3703 64000 and X3703 64001...

Страница 83: ...ed usually reaches the maximum at a high pressure range and it gradually decreases as the pressure reduces The nominal pumping speed of this pump corresponds to the maximum pumping speed when dry air...

Страница 84: ...avoid accidental falls WARNING In case of a need to handle the pump after a period of operation it must be left to cool first as the external surface temperature may be in excess of 60 C CAUTION Never...

Страница 85: ...re is not inside this range consult Agilent technical service for the changes required Setting the pump in position should be performed as follows Pump laid on the ground There are no special instruct...

Страница 86: ...pump should be attached to the supporting structure after replacing the rubber feet with special anti vibration feet which should be screwed to the pump base and to the supporting plane After taking t...

Страница 87: ...NG Take out the protective caps on the suction and exhaust flanges before doing anything else In the event of an accidental start up the air inside the pump could violently expel the protective caps a...

Страница 88: ...DS40M 200 240 V 50 60 Hz nominal voltage Shuko plug Model 9499398 for X3703 64001 DS40M 200 240 V 50 60 Hz nominal voltage UK plug WARNING The electrical installation of the pump must be performed by...

Страница 89: ...e of the slow blow type WARNING If you use a mains cable with a length of 3 m max and a separable plug it is recommended to connect the pump to mains power through a dedicated switch on the main elect...

Страница 90: ...and a locking collar Our reccomendations is that between the system to be evacuated and the pump a stop valve A and leak valve B should be installed Figure 12 Inlet flange connection diagram NOTE For...

Страница 91: ...flange NOTE If rigid piping is used it is good practice to use a flexible joint in order to avoid undue forcing of the connection on the pump The exhaust port must be connected to a pipe that will tak...

Страница 92: ...eak valve B open vacuum valve A to the inlet port then turn the power switch to ON Then the pump starts beings to exhaust Never insert hands fingers or thin objects through the motor opening Figure 13...

Страница 93: ...it to a line to discharge the oil mist outside the room NOTE For repetitive work cycles with brief time intervals in between it is better not to stop the pump When using the pump at low temperature sh...

Страница 94: ...ving dropped off the suction side to the atmospheric pressure Figure 14 Inlet flange connection diagram When the pump is stopped the anti suckback device makes it possible to maintain vacuum in the ve...

Страница 95: ...t be respected at all times during operation and maintenance of the pump to avoid damage to operators and to the pump These precautions are provided in the form of WARNING and CAUTION notes WARNING Op...

Страница 96: ...p and its component parts avoid the use of flammable or toxic solvents such as benzin benzol ether or alcohol The recommendation is to use a soap and water solution preferably in ultrasound washing ma...

Страница 97: ...over the machined surface areas of all parts stripped down until they are put back on the pump again Caution Notes a Before putting the pump back into operation after a breakdown inspect it and check...

Страница 98: ...se only the strictly necessary amount of lubricant an excess of lubricating oil like when there is none may sometimes compromise proper operation of the pump Only the recommended lubricants or lubrica...

Страница 99: ...tions on Safety Rules be familiar with the essential design features and operation of the pump know how to use and consult the pump documentation be concerned about proper operation of the pump make a...

Страница 100: ...n carefully after contact with the lubricants by washing freely with water and soap Apply a skin cream after washing Take off and change clothes or shoes on which oil has been spilled Never put rags d...

Страница 101: ...atible To change from one type to another the pump must be stripped down completely and all parts washed carefully to eliminate all oil residues If you expect to have to use other lubricants first fin...

Страница 102: ...ion for a while several minutes to clean the pump Repeat this a few times 4 After replacing with the new pump oil operate the pump and when the pump has become warm check the ultimate pressure CAUTION...

Страница 103: ...mp will deteriorate resulting in the malfunctioning of the pump 7 When the amount of oil has reduced and the oil level has reached an area below the lower line which shows the lower limit on the oil l...

Страница 104: ...cal Service Vibration Abnormal vibration Curent value Difference from the rated value Check the cause of an overload If not clear contact AGILENT local Service Every week Surface temperature Surface t...

Страница 105: ...5 DS40M Pump User Manual 87 900 147 01 B 105 112 NOTE When the pump is equipped with a filter for dust on the inlet side a condensation separator on the inlet side these items must also be maintained...

Страница 106: ...6 112 DS40M Pump User Manual 87 900 147 01 B Orderable Parts Tab 1 PART NUMBER DESCRIPTION X3703 64003 DS40M Oil Mist Trap X3703 64004 DS40M Oil Mist Trap cartridge X3703 64005 DS40M Maintenance Kit X...

Страница 107: ...lve problems that existing systems are not addressing in an adequate or timely manner Upon receipt of your Corrective Action Request we will determine the Root Cause of the problem and take the necess...

Страница 108: ...ivision Via F lli Varian 54 10040 Lein TO Italy E MAIL vpd qualityassurance_pdl ext agilent com NAME COMPANY FUNCTION ADDRESS TEL N FAX N E MAIL PROBLEM SUGGESTION REFERENCE INFORMATION model n serial...

Страница 109: ...to return the defective product o Seal the product in a plastic bag and package product carefully to avoid damage in transit You are responsible for loss or damage in transit o Include a copy of the...

Страница 110: ...re to do so or returning a non rebuildable part crashed will result in an invoice for the non returned non rebuildable part o Returns for credit toward the purchase of new or refurbished Products are...

Страница 111: ...CAS Number Toxic YES NO Harmful YES NO Corrosive YES NO Reactive YES NO Flammable YES NO Explosive YES NO Radioactive YES NO Biological YES NO Oxidizing YES NO Sensitizer YES NO Other dangerous substa...

Страница 112: ...Technologies UK Ltd 6 Mead Road Oxford Industrial Park Yarnton Oxford OX5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 China Agilent Technologies China Co Ltd No 3 Wang Jing Bei Lu Chao Yang Dist...

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