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P1512161 R0

19

3. Assembly

Before continuing, ensure you have completely read and understood this manual’s
Safety section, in addition to the safety information in the section(s) below.

3.1. Assembly Safety

• Do not take chances with safety. The components can be large, heavy, and hard to handle.

Always use the proper tools, rated lifting equipment, and lifting points for the job.

• Carry out assembly in a large open area with a level surface.

• Always have two or more people assembling the conveyor.

• Make sure you have sufficient lighting for the work area.

• Tighten all fasteners according to their specifications. Do not replace or substitute bolts,

nuts, or other hardware that is of lesser quality than the hardware supplied by the
manufacturer.

3.2. Check Shipment

Unload the conveyor parts at the assembly site and compare the packing slip to the shipment. Ensure that all
items have arrived and that none are damaged.

Report missing or damaged parts immediately to ensure that proper credit is received from or your distributor/
dealer, and to ensure that any missing parts can be shipped quickly to avoid holding up the assembly process.

Important

Do not assemble or install damaged components.

3.3. Required Tools

•

2

sawhorse(s)
(1200 lb [544.3 kg])

•

1

tape measure(s)
(25’ [7.6 m])

•

1

jack or forklift or overhead crane

•

1

level
(2’ [61 cm])

•

1

standard socket set(s)

•

1

level magnetic
(2’ [61 cm])

•

1

wrench set(s)

•

1

ratchet strap

•

1

torque wrench(es)

•

2

C-clamp(s) or vise grip(s)

•

1

power drill(s)

•

1

tire pressure gauge

•

1

self-tapping screw bit
(3/8”)

•

1

fish tape
(120’ [36.6 m])

•

1

tire chuck

SWING AWAY CONVEYOR – PORTABLE GRAIN BELT CONVEYOR

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Содержание 15100SA

Страница 1: ...property damage Keep manual for future reference Part Number P1512161 R0 Revised January 2019 Swing Away Conveyor Portable Grain Belt Conveyor Assembly Manual This manual applies to the following bran...

Страница 2: ...2 P1512161 R0 SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 3: ...e Spout Roller and Hex Roller 22 3 8 Install the Hopper Latch Hardware 24 3 9 Install the Belt 24 3 10 Attach the Hopper Underside Covers 29 3 11 Install the Collapsible Hopper Cloth 31 3 12 Install t...

Страница 4: ...SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 4 P1512161 R0 5 1 Bolt Torque 78 5 2 Fittings Torque Values 79 5 3 Open to Closed Center Conversion 81...

Страница 5: ...anyone else who is going to work around the conveyor understands all procedures and related SAFETY information contained in this manual Remember YOU are the key to safety Good safety practices not on...

Страница 6: ...power source before inspecting or servicing machine 1 5 Drives and Lockout Safety Inspect the power source s before using and know how to shut down in an emergency Whenever you service or adjust your...

Страница 7: ...nnect switch within reach from ground level to permit ready access in case of an emergency Motor must be properly grounded Guards must be in place and secure Ensure electrical wiring and cords remain...

Страница 8: ...od as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or cri...

Страница 9: ...ications Never undersize the replacement tire DO NOT weld to the tire rim with the tire mounted on the rim This action may cause an explosion which could result in serious injury or death Inflate tire...

Страница 10: ...steel toe boots to protect feet from falling debris Coveralls Wear coveralls to protect skin Hard Hat Wear a hard hat to help protect your head 1 8 Safety Equipment The following safety equipment sho...

Страница 11: ...ied area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small...

Страница 12: ...12 P1512161 R0 Figure 1 Safety Decal Locations Hydraulic and Electric Power Swings P1513001 P1513045 P1513035 P1513035 P1513045 P1513001 1 SAFETY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 13: ...P1512161 R0 13 Figure 2 Transport Arm Safety Decal Locations P1513036 P1513038 SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 1 SAFETY...

Страница 14: ...ed personnel must be kept outside of the work area Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or dealer for replacemen...

Страница 15: ...in If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of...

Страница 16: ...inch cable Inspect lift cable periodically replace if damaged Inspect cable clamps periodically tighten if necessary WARNING P1513045 To prevent death or serious injury DO NOT step on or touch moving...

Страница 17: ...al Swing Away Conveyor Components Item Description Item Description 1 Swing Away Hopper Conveyor 7 Front PTO Drive 2 Spout Assembly 8 Hitch 3 Spout Support Braces 9 Swing Away Wheels 4 Main Conveyor B...

Страница 18: ...18 P1512161 R0 2 1 Model Number 2 FEATURES SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 19: ...are supplied by the manufacturer 3 2 Check Shipment Unload the conveyor parts at the assembly site and compare the packing slip to the shipment Ensure that all items have arrived and that none are dam...

Страница 20: ...tute bolts nuts or other hardware that is of lesser quality than the hardware supplied by the manufacturer All hydraulic fittings should be torqued to the recommended specifications See Section 5 2 Fi...

Страница 21: ...re 4 Typical Tube Connection 3 Place the assembled conveyor tube and hopper on two support stands see Figure 5 Figure 5 Assembled Transfer Tube and Hopper 1 2 SWING AWAY CONVEYOR PORTABLE GRAIN BELT C...

Страница 22: ...out weldment sidewall on both sides it should be the same distance 5 For each bearing use a hammer and punch to rotate the lock collar so that it seats onto the inner race of the bearing Tighten the l...

Страница 23: ...P1512161 R0 23 Figure 6 Installing Spout Roller Figure 7 Installing Hex Roller SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 3 ASSEMBLY...

Страница 24: ...er 3 Tension Latch Clamp 4 1 4 Flanged Nut Figure 8 Installing the Latch Hardware 3 9 Install the Belt This section describes how to install the conveyor belt in the tube Refer to the packing slip for...

Страница 25: ...cal Hopper 3 Feed a fish tape in at the spout through the tube and into the hopper 4 Manually thread the belt around the transition rollers 1 in the hopper Figure 10 Belt Through Transition Rollers It...

Страница 26: ...he Belt Thread the Conveyor Belt 1 From the spout end pull the fish tape until the belt emerges from the spout Figure 12 Conveyor Belt Pulled Through the Spout 2 Wrap the belt around the spout roller...

Страница 27: ...he belt under the conveyor tube to the hopper until approximately 6 1 8 m of excess belt remains on the stand behind the hopper Figure 14 Conveyor Belt Bottom Path Item Description 1 Transition Roller...

Страница 28: ...d secure with vise grips 2 Do not attach the vise grips too tightly this can damage the belt 2 Pull the ends of the belt together 3 Install connector wire through the belt lacing 3 Figure 16 Using a S...

Страница 29: ...ts 1 2 when pushed down with a 5 lb force 2 Measure to be sure both sides are set at the same position The belt will require final tension and alignment after the conveyor is fully assembled Refer to...

Страница 30: ...30 P1512161 R0 Figure 18 Installing the Underside Front Cover Figure 19 Installing the Underside Main Cover 2 1 3 A B 3 ASSEMBLY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 31: ...ng 3 using 1 4 x 1 self tapping screws 4 1 4 flat washers 5 1 4 x 1 1 4 flange bolts 6 and 1 4 hex nuts 7 3 Lay the side flashings 2 on the hopper while ensuring they are flush with the edge of the ma...

Страница 32: ...over tubes on the sides of the hopper See Figure 21 for correct spring orientation 2 Rotate the spring so that the loop of the spring coil is locked in place by the slot See Figure 22 Figure 21 Instal...

Страница 33: ...fittings so that the Allen screws are facing down See Figure 23 Table 8 Components for Installing the Hopper Cloth onto the Conveyor Item Description Quantity 1 1 2 Pipe Sch 80 Side 2 2 1 2 Pipe Sch 8...

Страница 34: ...Cloth Tubes 3 Tighten the Allen screws to secure the tubes in place 4 Slide the open end of the tubes 1 over the hopper springs See Figure 24 Figure 24 Installing the Hopper Cloth 3 2 4 1 3 ASSEMBLY S...

Страница 35: ...frame down against the opposing torque of the springs Figure 25 Holding Upper Frame with Bungee Cord 6 Attach the hopper cloth to the conveyor see Figure 26 First attach the front of the hopper cloth...

Страница 36: ...h Controls Install the Handle 1 Attach the hopper handle 1 to the handle mount using a 3 8 x 1 1 2 bolt 2 3 8 nylon washer 3 and two 3 8 hex nuts 4 see Figure 27 Note Ensure the handle can pivot after...

Страница 37: ...5 16 nut 6 and two 5 16 flat washers 7 See Figure 29 on page 38 5 Loop the cable 1 around the 5 16 x 1 bolt 5 and secure with 1 4 cable clamp 2 6 Test the function of the collapsible hopper cloth cont...

Страница 38: ...ure 28 Installing the Cable and the Clamps Figure 29 Attaching the Cable to the Hopper Frame 1 2 3 4 5 6 Put a 2nd washer on the backside of hopper cloth 1 2 3 ASSEMBLY SWING AWAY CONVEYOR PORTABLE GR...

Страница 39: ...e screws will not interfere with belt operation Table 11 Spout Hood and Support Braces Components Item Description Quantity 1 Spout Assembly 1 2 Hood 1 3 1 4 x 1 Self Tapping Screw 4 1 4 x 1 1 2 Self...

Страница 40: ...Components Item Description Quantity for Series 5 Support Brace RH 1 6 Support Brace LH 1 7 Support Brace Spacer 1 9 1 2 x 1 1 2 Hex Bolt 6 12 1 2 Nyloc Nut 6 Figure 31 Installing Support Braces 3 ASS...

Страница 41: ...drive roller flange bolts using the nuts removed in step 1 4 Install the sprocket and chain assembly a Assemble the 1 bore sprockets 3 6 and chain 5 with the connector link b Slide the sprocket and c...

Страница 42: ...3 8 x 2 spring pin 2 3 Loosely fasten the motor onto the motor mount using 3 8 x 3 4 bolts 3 4 Tighten fasteners in sequence starting with the bolts connecting the motor mount to the bearing followed...

Страница 43: ...3 into the 1 2 x 3 8 nipple 1 3 Insert 1 2 swivel 1 into the check valve 4 Install the coupler guard 6 using 1 4 self tapping screws 4 and 1 4 flat washers 5 Table 15 Hydraulic Fittings and Coupler G...

Страница 44: ...ttach the quick coupling nipple 7 onto the hydraulic hose ends Securely store the hydraulic hoses close to the spout 9 For models with Power Swing option Hydraulic Power Swing See Section 3 19 2 Insta...

Страница 45: ...wer Swing A hydraulic motor hose pressure line B hydraulic motor hose return line 3 8 Hydraulic Hose 1 2 MPT 1 2 MPT 6 P0832051 2 Figure 35 Installing the Hydraulic Hoses Note Attach hydraulic hoses t...

Страница 46: ...the flashing pieces as shown in Figure 37 4 Place the front flashing onto the hopper 5 Place the side flashing on top of the front flashing 6 Make sure all flashing pieces are flush Ensure that there...

Страница 47: ...er Base Components Item Description Quantity 1500 2000 2400 1 Hopper Base Tab 4 4 4 2 Swivel Base 1 1 1 3 Swivel Top 1 1 1 4 Hopper Base 1 1 1 5 Bolt Hex 3 4 x 2 4 4 4 6 Bolt Hex 3 8 x 1 1 2 8 11 13 7...

Страница 48: ...48 P1512161 R0 Figure 39 Installing Swivel Top Figure 40 Main Conveyor Boot 3 ASSEMBLY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 49: ...ort arm offset 4 between the mount plate and axle arm Table 18 Transport Arm Offset Components Item Description Quantity 1 Transport Arm Mount Plate 4 2 3 4 x 9 Hex Bolt 4 3 3 4 Nylock Nut 4 4 Transpo...

Страница 50: ...nt arm using 1 2 x 3 bolts 6 and 1 2 locknuts 7 3 Feed the winch cable 8 over the cable sheave and attach it to the spool minimum 3 wraps around the spool feed the cable through hole in side of spool...

Страница 51: ...and Lift Cable Components continued Item Description Quantity 8 5 16 26 Cable 1 9 1 4 Grab Hook 1 10 5 16 Clamp Cable 2 Figure 43 Attaching Hydraulic Winch and Pulley 6 5 7 1 2 3 4 SWING AWAY CONVEYOR...

Страница 52: ...sed thread of the hydraulic fittings 2 Attach the fittings 1 3 to the hydraulic hoses 2 See Figure 45 Table 21 Hydraulic Hoses and Fittings Item Description Quantity 1 3 8 PT 90D Swivel 2 2 3 8 Hose 3...

Страница 53: ...the winch 4 Route the hydraulic hoses along the axle arm and towards the tractor through the brackets underneath the main conveyor tube see Figure 46 5 Secure the hydraulic hoses to the axle arm using...

Страница 54: ...54 P1512161 R0 Figure 46 Hydraulic Winch Hose Routing 3 ASSEMBLY SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR...

Страница 55: ...ure 47 2 Attach each tire 6 to the wheel mount weldment 2 using a 3 4 x 6 bolt 3 seven 3 4 flat washers 5 and a 3 4 locknut 4 Table 22 Hopper Wheel Components Item Description Quantity 1 Transfer Hopp...

Страница 56: ...Attach the assembled power swing axle to the hopper weldment using 1 2 x 1 1 2 hex bolts 1 1 2 lock washers 2 and 1 2 locknuts 3 See Figure 48 Table 23 Fasteners Item Description Quantity 1 1 2 x 1 1...

Страница 57: ...ay conveyor tube using hex bolt 3 and locknuts 4 3 Tighten the u clamp until the tube begins to crimp Table 24 Hydraulic Spool Valve Bracket Item Description Quantity 1 10 x 2 1 2 U Clamp 1 2 Valve Br...

Страница 58: ...ydraulic Fittings and Hoses 1 Wrap threaded seal tape around the exposed thread of swivels 1 2 3 4 Attach the swivels to the valve See Figure 51 Table 26 Hydraulic Valve Fittings Item Description Quan...

Страница 59: ...on the valve 4 Route the hydraulic hoses 5 towards the Swing Away hopper 5 Secure the hoses to the tube and to the side of the hopper using hose clamps 6 1 4 flat washers 7 and 1 4 x 2 Tek screws 8 Se...

Страница 60: ...e 6 1 2 MPT 1 2 MPT PC P0832051 1 5 3 8 Hose 14 1 2 MPT 3 8 PC P0832033 2 Figure 52 Hydraulic Valve Hoses For hydraulic hoses that run from the hydraulic valve to the tractor see Table 29 and Figure 5...

Страница 61: ...the swivels 1 4 See Figure 54 Table 29 Hydraulic Hoses and Fittings Item Description Part Number Quantity 9 3 8 Hose 15 1 2 MPT 1 2 MPT PC P0832017 1 10 1 2 Hose 15 1 2 MPT 1 2 MPT PC P0832031 1 11 1...

Страница 62: ...nd Hoses Top View 8 Attach the fittings 11 to the hydraulic hoses 9 10 When not in use securely store hoses close to the main conveyor boot Important Protect hose ends from dirt 3 ASSEMBLY SWING AWAY...

Страница 63: ...ck Nut Gr8 4 Figure 55 Attaching Electric Power Swing Axle to the Swing Away Hopper 3 20 2 Install the Receiver Box Attach the Receiver Box 1 Mark a distance of approximately 24 from the edge of the s...

Страница 64: ...tem Description Quantity 3 7 16 x 1 1 2 Bolt Gr8 Plated 4 4 7 16 Nylock Nut Gr8 4 Note The electrical cables are pre installed to the receiver box Figure 56 Installing Receiver Box 2 1 4 3 608 61 mm 2...

Страница 65: ...to the motor located on the same side as the receiver box electrical cables See Figure 57 To connect a Unscrew the nut on the motor terminal b Connect the positive wire with the red boot to the positi...

Страница 66: ...ring Diagram 5 Securely tighten the nuts on the motor terminals on both motors 6 Secure the short cable to the tube and to the side of the hopper using 1 2 cable clamps 1 and 1 4 x 1 Tek screws 2 3 AS...

Страница 67: ...Figure 59 Installing Receiver Box 1 2 1 2 Connect the Long Electrical Cable 1 Uncoil the long electrical cable from the receiver box 2 Identify the positive and negative wires Note The positive wire h...

Страница 68: ...e 60 and Figure 58 The negative terminal on the tractor battery should also be grounded to the chassis There are 5 16 lugged terminals supplied with the kit Important If the electric power swing will...

Страница 69: ...h the flow control half valve 1 to the pre drilled holes on the spout weldment using 1 4 x 2 1 2 bolts 2 and 1 4 locknuts 3 Table 33 Flow Control Half Valve Item Description Quantity 1 Flow Control 1...

Страница 70: ...half valve Table 34 Flow Control Half Valve Fittings Item Description Quantity 1 1 2 PT 90D Swivel 2 2 Nipple 1 2 PT Hex 1 3 Tee Swivel 1 2 FEM 1 Figure 62 Attaching Flow Control Half Valve Fittings 3...

Страница 71: ...3 8 Hose 6 1 2 MPT 1 2 MPT PC P0832051 1 B hydraulic motor hose return line 3 8 Hose 6 1 2 MPT 1 2 MPT PC P0832051 1 Figure 63 Hydraulic Hoses HOSE A HOSE B For hydraulic hoses that run from the flow...

Страница 72: ...s 5 and 1 4 x 1 Tek screws 6 See Figure 64 Table 36 Securing Hydraulic Hoses Item Description Quantity 4 3 8 Hose Clamp Plastic Hyd 1 5 1 4 Flat Washer USS Plated 1 6 1 4 x 2 Tek Screw 1 Figure 64 Sec...

Страница 73: ...y 7 3 8 Hose 15 1 2 MPT 1 2 MPT PC P0832017 1 8 1 2 Hose 15 1 2 MPT 1 2 MPT PC P0832031 1 9 1 2 Quick Coupling Nipple FPT P0820401 2 Figure 65 Half Valve Flow Control 6 Attach the hydraulic fittings 9...

Страница 74: ...Secure the shaft guard in place using two locknuts 3 and two flat washers 4 Note When mounting onto a 15 16 bearing FL210 use 5 8 locknuts and flat washers When mounting onto a 1 1 4 bearing FL206 or...

Страница 75: ...Hopper Base Components Item Description 1 3 4 x 2 Hex Bolt 2 3 4 Nylock Nut Figure 67 Attaching Support Braces to the Hopper Base 3 Loosen the winch cable and attach the winch grab hook to swing away...

Страница 76: ...e Lockout the lifting apparatus before working around or under the raised components Failure to do so may cause serious personal injury Figure 68 Attaching the Swing Away to the Transport Arm 3 ASSEMB...

Страница 77: ...161 R0 77 4 Specifications Table 39 Swing Away Conveyor Description Value Weight lbs 700 Power Options Hydraulic Cu in 5 9 Electric Hp 7 5 SWING AWAY CONVEYOR PORTABLE GRAIN BELT CONVEYOR 4 SPECIFICAT...

Страница 78: ...150 170 57 63 Lubricated 55 60 80 90 110 130 5 8 Dry 11 18 0 226 0 256 100 110 150 170 210 240 93 104 Lubricated 75 85 110 130 160 180 3 4 Dry 10 16 0 334 0 373 175 200 260 300 380 420 128 124 Lubric...

Страница 79: ...3 4 12 16 1 4 4 3 4 1 3 4 25 34 3 8 6 3 4 1 3 4 40 54 1 2 8 1 2 1 1 2 54 73 3 4 12 1 2 1 1 2 78 106 1 16 1 2 1 1 2 112 152 1 1 4 20 1 2 1 1 2 154 209 1 1 2 24 1 2 1 1 2 211 286 2 32 1 2 1 1 2 300 407...

Страница 80: ...46 161 198 218 24 1 7 8 12 154 170 209 231 Table 44 JIC 37 Flare Tube Fitting J JFS Tube Size Thread UNF 2A Torque ft lbs Torque N m 2 5 16 24 6 7 8 9 3 3 8 24 8 9 11 12 4 7 16 20 11 12 15 16 5 1 2 20...

Страница 81: ...should be used This feature is standard on all valves with 3 4 NPTF inlet and outlet ports The pipe plug is included with these models Discard the pipe plug if the valve is used on an open center appl...

Страница 82: ...06 773 7779 Fax 306 778 2524 Email info batcomfg com Website www batcomfg com Hutchinson 514 W Crawford Street Clay Center Kansas 67432 USA Phone 800 523 6993 or 785 632 2161 Fax 785 632 5964 Email sa...

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