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82 Warranty Statements

4510012 - REV F – 220621

714-974-9006, Fax: 763-795-8867, or Email: [email protected]). Based on the

recommendation from AFM technical support, replacement components may be shipped out via

UPS Ground or similar method. If expedited shipping is desired, customer must furnish their

shipping account and shipping fees will be charged to that account.
Customer is required to return the defective component to AFM. If, after 30 days, AFM has not

received the defective component, the customer will be invoiced for the replacement

component. If the returned component is found to not be eligible for warranty, AFM will contact

the customer, and the customer will be invoiced for the replacement component.

Warranty Eligibility

The warranty provided by AFM is only to the original buyer.

Limited Warranty

THIS WARRANTY SHALL NOT APPLY IF ANY MODIFICATION, ALTERATION OR ADDITION

IS MADE TO THE PRODUCT WITHOUT AFM'S PRIOR WRITTEN APPROVAL.

FURTHERMORE, THIS WARRANTY DOES NOT APPLY TO PRODUCT DEFECTS DUE TO

MISUSE, ABUSE, NEGLECT, OR FAILURE TO FOLLOW RECOMMENDED PROCEDURES.

ANY PRODUCT REPAIRED OR ALTERED BY PERSONS OTHER THAN AUTHORIZED AFM

REPRESENTATIVES WILL NOT BE COVERED BY THIS WARRANTY. THIS WARRANTY

DOES NOT APPLY TO CONSUMABLE ITEMS.
EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY, AFM MAKES NO

REPRESENTATION OR WARRANTY, EXPRESSED OR IMPLIED, WITH RESPECT TO THE

PRODUCT, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY AS TO

MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, NON-INFRINGEMENT OR

ANY OTHER MATTER.
AFM SHALL HAVE NO LIABILITY TO ANY PERSON FOR INCIDENTAL, CONSEQUENTIAL,

OR SPECIAL DAMAGES OF ANY DESCRIPTION WHETHER ARISING OUT OF WARRANTY

OR OTHER CONTRACT, NEGLIGENCE OR OTHER TORT, OR OTHERWISE. NO AGENT,

EMPLOYEE, OFFICER OR OTHER REPRESENTATIVE OF AFM, INC. HAS AUTHORITY TO

BIND AFM TO ANY REPRESENTATION OR WARRANTY EXCEPT AS STATED HEREIN.

UNDER NO CIRCUMSTANCES SHALL AFM'S LIABILITY HEREUNDER, FOR ANY REASON

OR CAUSE EXCEED THE PRICE PAID TO AFM FOR THE PRODUCT.

Disclaimer of Damages

REGARDLESS OF WHETHER ANY REMEDY SET FORTH HEREIN FAILS OF ITS

ESSENTIAL PURPOSE, IN NO EVENT WILL AFM BE LIABLE FOR ANY SPECIAL,

CONSEQUENTIAL, INDIRECT OR SIMILAR DAMAGES, INCLUDING LOST PROFIT OR

LOST OPPORTUNITIES OF ANY TYPE ARISING OUT OF THE USE OR INABILITY TO USE

THESE PRODUCTS EVEN IF AFM HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH

DAMAGES.

Содержание STC-WSN300-2M

Страница 1: ...WSN GEN S Steam Heat Shrink Tunnel User Guide ...

Страница 2: ...2 Abbreviations 4510012 REV F 220621 ...

Страница 3: ...d 6 21 22 P N 4510012 Rev F Copyright and Trademarks Copyright 2022 American Film and Manufacturing All rights reserved All trademarks and brand names are the property of their respective owners AFM 7041 Boone Avenue North Brooklyn Park MN 55428 Phone 714 974 9006 Fax 763 795 8867 www afmsleeves com ...

Страница 4: ...15 Accumulation Table 16 Customer Supplied Equipment 16 Introduction 17 General Overview 17 System Components 18 Steam Tunnel 19 Conveyor 20 Stand 21 Boiler Assembly 22 Electrical System 25 System Specifications 26 System Dimensions 27 STC WSN300 2M GEN S 27 STC WSN600 2M GEN S 28 Installation and Setup 29 General Setup Considerations 29 Material Handling 29 Work Area 30 Maintenance Access 30 Vent...

Страница 5: ...eam Manifolds 42 Adjusting Manifold Height 42 Adjusting Manifold Depth 44 Adjusting Manifold Angle 46 Running Product 47 Shutting Down 50 Maintenance 51 Maintenance Schedule 52 Blowdown Procedure 53 External Cleaning 56 Manual Cleanout 56 Cleaning or Replacing the Strainer 60 Checking and Cleaning the Probes 61 Troubleshooting 63 Electrical Schematics 67 Complete System WSN GEN S 67 Boiler 68 Part...

Страница 6: ...74 STC WSN300 2M GEN S 76 STC WSN600 2M GEN S 77 Boiler 78 Warranty Statements 81 Limitations 81 Repairs 81 Shrinking Quality 81 Shipping Policy 81 Exclusions 81 Warranty Verification 81 Warranty Eligibility 82 Limited Warranty 82 Disclaimer of Damages 82 Technical Support 83 ...

Страница 7: ...hthalate Glycol amp Amperes PLA A plastic material used for label film C Celsius PPE Personal Protective Equipment cm Centimeters psi Pounds per square inch F Fahrenheit PSIG Pounds per square inch gauge Hz Hertz PVC Polyvinyl Chloride kW Kilowatt V Volts min Minute VAC Volts Alternating Current mm Millimeters VFD Variable frequency drive m min Meters per minute degrees OPS Oriented Polystyrene In...

Страница 8: ...8 Abbreviations 4510012 REV F 220621 ...

Страница 9: ...warranty Always stop the GEN S before performing any adjustments or maintenance If the maintenance procedure does not require the machine to be powered unplug the machine as well and allow it to cool The GEN S generates heat Ensure that the work area is properly ventilated The use of certain types of plastic films in sealing and or shrinking equipment may result in the release of hazardous fumes d...

Страница 10: ... assemblies of the GEN S Such modifications may introduce hazards that would not otherwise be associated with this machinery American Film Machinery will not be responsible for any consequence resulting from such unauthorized modification Take care when clearing product jams inside the Steam Tunnel Do not use anything that could potentially puncture a container When cleaning first turn off power a...

Страница 11: ...sult in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury ATTENTION Indicates a hazardous situation which if not avoided could result in property damage only ...

Страница 12: ... Hazard Do not open cover No user serviceable parts inside Electrical Ground Hazard Ensure that unit is properly grounded Fume Hazard Some fumes may be a health hazard with prolonged exposure Ensure that the area has proper ventilation Hot Surfaces May cause burns Do not touch until equipment has cooled Live Steam Some areas will emit hot steam which may cause burns Use caution even after equipmen...

Страница 13: ...unnel Conveyor Stainless Steel Stand with Leveling Feet Integrated Boiler Electrical System and Controls STC WSN GEN S Steam Heat Shrink Tunnel Front View Steam Tunnel Conveyor Conveyor Controller Stand with Feet Boiler System Electrical Enclosure System Main Power Switch ...

Страница 14: ...plete the standard GEN S setup Sleever A Sleever applies labels to products before the GEN S shrinks those labels onto the products A Sleever is not included with the GEN S but AFM offers several models depending on label size and production speed AFM LX 100 AFM 4510012 00006 01 AFM LX 150 AFM 4510012 00007 01 AFM LX 350 AFM 4510012 00008 01 ...

Страница 15: ...Equipment 15 4510012 REV F 220621 Conveyor A Conveyor is needed to carry products to and from the built in Conveyors of the GEN S AFM can offer Conveyor solutions as required ...

Страница 16: ...ment Customers are responsible for supplying additional equipment Including Heat resistant Gloves Safety Glasses Goggles Continuous supply of filtered or softened water not distilled Ventilation equipment Blowdown Hose Proper water discharging locations for Blowdown and Water Outlet 0 75 Reinforced Hose Power Cord with 3 Phase 480 VAC 50 60 Hz grounded Plug or the ability to connect the GEN S dire...

Страница 17: ...than radiant heat and ensures a quality finish The Tunnel s 9 0 22 9 cm tall and 5 0 12 7 cm wide opening accommodates a number of shrink sleeve products The four adjustable steam Manifolds are adjustable horizontally vertically or radially to ensure uniform heat distribution Manifold adjustments and controls are done from both sides of the Tunnel Features of the GEN S Steam Heat Shrink Tunnel fro...

Страница 18: ...s The STC WSN GEN S Steam Heat Shrink Tunnel is composed of five general components the Steam Tunnel Conveyor Stand Boiler Assembly and Electrical System STC WSN GEN S Steam Heat Shrink Tunnel Steam Tunnel Conveyor Stand Boiler System Electrical Enclosure ...

Страница 19: ... steam is forced out of the holes and directed at products as they pass through on the Conveyor Parts of the Steam Tunnel are labeled below Steam Tunnel Front View Temperature Gauge Steam Exhaust Port Upper Steam Manifold Lower Steam Manifold Manifold Access Door Manifold Access Door Entrance Exit Upper Manifold Depth Adjust In Out Upper Manifold Height Adjust Up Down Lower Manifold Depth Adjust I...

Страница 20: ...veyor The Conveyor carries products into through and out of the Steam Tunnel Parts of the Conveyor are labeled below Conveyor Speed Conveyor Conveyor Start Stop Conveyor Motor Input End Conveyor Controller Output End System Main Power Switch ...

Страница 21: ...he other components of the system Parts of the Stand are labeled below Stand Upper Manifold Steam Pressure Controls Electrical System Enclosure Feet Boiler Enclosure Lower Manifold Steam Pressure Controls System Main Power Switch Water Outlet Drain Water Inlet Water Inlet Boiler Enclosure Electrical System Enclosure ...

Страница 22: ...ler Assembly is a watertight enclosure However splashing the electrical components with liquid can result in electrical shock damage the equipment and void the warranty Blowdown Outlet Manual Control Valve Boiler Assembly Front Motor Water Solenoid High Limit Pressure Control Water Feed Emergency Relief Valve Blowdown Valve Strainer Inside Boiler Controller Power Switch 5A Fuse Holder Operating Pr...

Страница 23: ...Holder Blowdown Outlet Electrical Cabinet Boiler Assembly Front Motor Water Solenoid High Limit Pressure Control Water Feed Probes 3 Strainer Inside Boiler Controller Power Switch Operating Pressure Control Pressure Gauge Sight Glass Manual Control Valve Steam Valve Boiler Upper Sight Glass Valve Drip Valve AFM 4510012 00025 01 Lower Sight Glass Valve ...

Страница 24: ...24 Introduction 4510012 REV F 220621 Boiler Assembly Back Emergency Relief Valve Motor Pump Water Feed Water Solenoid Electrical Cabinet Probes 3 ...

Страница 25: ... It is mainly composed of the AC Power Box which sends electrical power to the entire system powering components including the Conveyor Boiler and system Controls The Electrical System Enclosure also provides access to the Boiler s Electrical Cabinet The AC Power Box and Transformer Enclosure are shown below Electrical System AC Power Box Transformer Enclosure Front View Rear View ...

Страница 26: ...M GEN S Length Width Height 118 1 4 5 34 0 36 0 300 0 cm 11 4 cm 86 4 91 4 cm Height includes casters and leveling feet STC WSN600 2M GEN S Length Width Height 236 2 4 5 34 0 36 0 600 0 cm 11 4 cm 86 4 91 4 cm Height includes casters and leveling feet Tunnel Dimensions Length Width Height 78 7 16 0 14 5 200 0 cm 40 6 cm 36 8 cm Tunnel Opening Dimensions Width Height 5 1 9 6 12 9 cm 24 4 cm Maximum...

Страница 27: ...Introduction 27 4510012 REV F 220621 System Dimensions STC WSN300 2M GEN S Top View Front View Exit View Entry View ...

Страница 28: ...28 Introduction 4510012 REV F 220621 STC WSN600 2M GEN S Top View Front View Exit View Entry View ...

Страница 29: ...tly achieving superior quality heat shrinking is product handling Adequate Conveyor Product Guides must be provided correctly installed and properly maintained so that the products consistently pass through in such a way as to be evenly heated and unpredictable movements are minimized Incorrect or inconsistent product handling my cause uneven shrinking maintenance problems and could lead to equipm...

Страница 30: ... raise the humidity of the surrounding work area High humidity can have a negative impact on the effectiveness of Sleevers and other nearby equipment for example labels will not slide down the surface of a bottle as easily when that surface has condensation on it Take reasonable steps to reduce humidity in the work area Water Access The GEN S requires a continuous supply of filtered or softened wa...

Страница 31: ...ning can result in damage to the GEN S An example is locating the machine where it can be accidentally knocked by a Forklift or similar placement in an area of predictable traffic Keep the system away from known traffic paths ATTENTION Locate the GEN S away from known traffic paths ...

Страница 32: ... suitable location based on the considerations mentioned previously see General Setup Considerations on page 29 carefully roll the unit into the desired location and position The Conveyor Controller and System Main Power Switch should be on the downstream side where product exits the unit Align the Conveyor with the upstream or downstream Conveyors Ensure that the operator has enough room to move ...

Страница 33: ...ill negatively impact performance Needed to Make Plumbing and Valve Connections Licensed Plumber who works in accordance with all applicable national and local plumbing codes Water Line that supplies filtered or softened water Drainage Lines To Make Plumbing and Valve Connections Install a connection from the filtered or softened water source to the Water Inlet on the upstream end of the unit The ...

Страница 34: ...ture steam from the Blowdown Outlet on the Boiler to a Blowdown Tank Part Number 4503267 customer provided should be translucent so that water level and color is visible or a proper discharging location WARNING Do not reduce the Blowdown Outlet from its original size or connect a smaller diameter Blowdown Hose Connecting to the Blowdown Outlet Blowdown Outlet AFM 4510012 00025 01 AFM 4510012 00039...

Страница 35: ...rced Hose to the Water Outlet as shown below Run the other end of the Hose to a suitable drain NOTE Check local regulations and codes Check system for leaks If found call AFM Technical Support Connecting to the Water Outlet Water Outlet Water Outlet AFM 4510012 00040 01 ...

Страница 36: ...able national and local electrical codes Power Cord with 3 Phase 480 VAC 60 Amp 50 60 Hz grounded plug To Install Power Connection Have a Licensed Electrician connect a Power Cord that has a a 3 Phase 480 VAC 50 60 Hz grounded plug not included to the Main Disconnect On Off Switch Box Ensure that the Tunnel Main Power Switch is in the Off position before connecting to AC power 3 Phase Plug Connect...

Страница 37: ...rns Use caution WARNING Always wear proper safety equipment including Heat resistant Work Gloves and Safety Glasses Goggles when operating or maintaining the GEN S Performing Initial Startup Startup After 1 Week Idle Upon initial startup and whenever the GEN S has been inactive for more than one week the following procedure must be performed To Perform Initial Startup Startup After 1 Week Idle Ver...

Страница 38: ...connected to a filtered or softened water source Confirm that the Water Outlet is connected to a suitable drain Confirm that the Blowdown Outlet is connected to a Blowdown Tank or drain using a 0 75 19 1 cm Blowdown Hose rated for high temperature steam Steam Valve Closed Blowdown Valve Closed AFM 4510012 00037 01 AFM 4510012 00038 01 AFM 4510012 00039 01 AFM 4510012 00040 01 Blowdown Outlet Water...

Страница 39: ... water is flowing into the GEN S at the prescribed pressure If the green light is off verify that the water supply is connected turned on and flowing with adequate volume and pressure Wait for 5 10 minutes for water in the Boiler Tank to heat and for the Boiler pressure to rise to but not to exceed 10 PSIG on the Pressure Gauge System Main Power Switch On AFM 4510012 00041 01 AFM 4510012 00042 01 ...

Страница 40: ...ee times or until the flushed water is clear After completing all blowdown cycles carefully remove the Blowdown Hose WARNING Connection and hose will be hot Use caution to avoid burns Turn the Boiler Control Power Switch on Close the Boiler Cabinet Door Turn on the Conveyor Allow 20 minutes to reach operating temperature When ready to run product verify that all four Manifold Access Doors are clos...

Страница 41: ...ANT Once initial startup has been completed perform the blowdown procedure every 4 hours during the first week of operation see Blowdown Procedure on page 53 which will extend Boiler life AFM 4510012 00039 01 AFM 4510012 00040 01 Manifold Access Door Conveyor Controller Power Switch Zone Output Valves Open ...

Страница 42: ...duct enters the Steam Tunnel and focus shrinking on the upper portion of the label the further it moves through the Steam Tunnel Needed to Adjust the Steam Manifolds 10mm Crescent Wrench or Socket Wrench 13mm Crescent Wrench or Socket Wrench Heat resistant Work Gloves Adjusting Manifold Height To Adjust the Height of the Manifolds Power off the GEN S and allow the system to cool to 100 F Once the ...

Страница 43: ...unnel and on the opposite side of it NOTE The example above is one of many possible Manifold height configurations and is not necessarily the ideal one for all situations Adjusting Steam Manifold Height Front View Upper Steam Manifold Lower Steam Manifold Inside Manifold Access Door Upper Manifold Height Adjust Up Down Lower Manifold Height Adjust Up Down Upper and Lower Manifolds are positioned d...

Страница 44: ...o be cautious of heat and steam Open all four Manifold Access Doors Inside one of the Manifold Access Doors use a 10mm Wrench to loosen the Cap Screws holding the Upper and Lower Manifold Depth Adjusts in position AFM 4510012 00072 01 Cap Screws AFM 4510012 00072 01 Manifold Depth Adjusts In Out Cap Screws Adjusting Steam Manifold Depth Top View Steam Manifolds Manifold Depth Adjust In Out Conveyo...

Страница 45: ...to adjust the depth of the Manifolds at the other end of the Steam Tunnel and on the opposite side of it NOTE The example above is one of many possible Manifold depth configurations and is not necessarily the ideal one for all situations Manifolds at Tunnel Entrance are positioned closer to Conveyor to ensure that extra steam heat is focused on lower portion of label first Example of Steam Manifol...

Страница 46: ...o redirect the angle of the Steam Jets on a Manifold use a 13 mm Wrench to loosen the Cap Screws on the Manifold Cuffs on both ends of the desired Manifold just inside each opening of the Steam Tunnel Rotate the Manifold so that the holes along its length are directed at the desired angle for steam output Use the 13mm Wrench to retighten the Cap Screws when finished Repeat for any other Manifolds ...

Страница 47: ...n the System Main Power Switch on Ensure that the Blowdown Valve is closed Open the external water supply Valve to fill the Boiler Make sure water is flowing freely in the Water Line Turn the Boiler Control Power Switch on Blowdown Valve Closed AFM 4510012 00038 01 AFM 4510012 00041 01 System Main Power Switch On Boiler Controller Power Switch On Sight Glass Pressure Gauge AFM 4510012 00042 01 AFM...

Страница 48: ...eyor by clicking the Conveyor Power Switch up Verify that the two Sight Glass Valves are open turned clockwise Verify that the Drip Valve at the bottom of the Sight Glass is closed Once the Conveyor is on adjust the dials on the Conveyor Controller to set the speed desired for label shrinking It is recommended to start with 25 30 on the Speed Control setting for the Conveyor AFM 4510012 00040 01 C...

Страница 49: ...the top of the High Limit Pressure Control pops out and needs to be reset by pushing it down Run some test product through the Steam Tunnel and adjust Conveyor speed and Manifolds as needed If desired regulate the speeds of the upstream Conveyor Sleever and Timing Screw for maximum results ...

Страница 50: ...stant Work Gloves and Safety Glasses Goggles when operating or maintaining the GEN S To Shut Down the GEN S Turn the Boiler Controller Power Switch off Allow the Conveyor to move any remaining product out of the Tunnel Turn the Conveyor Power Switch off Turn the System Main Power Switch off Allow the system to cool to 100 F 37 8 C and continue to be cautious of heat and steam Perform the blowdown ...

Страница 51: ...ive steam and burn hazard All maintenance should be performed after the system including the inside of the Steam Tunnel has had time to cool to 100 F Even then some surfaces may be hot and the system can still emit hot steam or hot water so caution must be exercised Failure to follow this directive can result in serious injury WARNING Always wear proper safety equipment including Heat resistant Wo...

Страница 52: ...m the Sight Glass If leaks are found tighten the Sight Glass fixture nuts or replace the Sight Glass gaskets Every 4 hours during first week Perform blowdown procedure see Blowdown Procedure on page 53 Daily at end of workday Perform blowdown procedure see Blowdown Procedure on page 53 Every 2 weeks Clean or replace the Strainer see Cleaning or Replacing the Strainer on page 60 Every 3 months Perf...

Страница 53: ...t week of operation two blowdowns per day to clean the inside of the Boiler are strongly recommended ATTENTION Never leave the Boiler unattended during the blowdown procedure Needed to Perform Blowdown Procedure Heat resistant Work Gloves Safety Glasses Goggles To Perform Blowdown Procedure Turn the Boiler Controller Power Switch off Allow the Conveyor to move any remaining product out of the Tunn...

Страница 54: ...edure Failure to wait for the temperature to decrease can result in Heating Element failure Allow the Boiler pressure to decrease to 10 PSIG according to the Pressure Gauge Attach the Blowdown Hose connected to a drain or a Blowdown Tank to the Blowdown Outlet WARNING The Blowdown Outlet may be hot Use caution to avoid burns AFM 4510012 00025 01 Pressure Gauge Blowdown Outlet AFM 4510012 00039 01 ...

Страница 55: ...eat this process of opening and closing the Blowdown Valve until the water level reaches the bottom of the Sight Glass When water discharge is complete completely close the Blowdown Valve perpendicular to the line Detach the Blowdown Hose Blowdown is complete Blowdown Valve Closed AFM 4510012 00038 01 AFM 4510012 00044 01 Blowdown Valve Open Sight Glass AFM 4510012 00052 01 Boiler Water Level Drai...

Страница 56: ...ank and Heating Elements is necessary ATTENTION Do not use boiler cleaning compounds Needed to Perform a Manual Cleanout Long Handled Soft Wire Brush Teflon Paste Heat resistant Work Gloves Safety Glasses Goggles New Gasket To Perform a Manual Cleanout Perform the blowdown procedure to empty the Boiler of all water see Blowdown Procedure on page 53 and allow the system at least 20 minutes to cool ...

Страница 57: ...oting which Wire is connected to which Conductor IMPORTANT Make note of the original wiring arrangement of the Conductors This information will be necessary during reassembly Remove the six Bolts and Washers that hold the Heating Element in place Electrical Cabinet Front Panel Electrical Cabinet Bolts Conductors Washers Heating Element Heating Element Gasket Disconnected Conductor Wires ...

Страница 58: ...sediment buildup from inside the tank Staying aware of the orientation of the Heating Element and its Conductors gently use water and a Soft Wire Brush to remove foreign material from each Heat Element Coil and Flange ATTENTION Do not use sharp force on the Heat Element Coils and Flange as this can damage them and potentially void the warranty Long Handled Soft Wire Brush Opening into Boiler Tank ...

Страница 59: ...n during disassembly to ensure original wiring configuration WARNING Electrical Shock Hazard Be sure that Conductors and Conductor Wires are dry before reconnecting WARNING Failure to reconnect the Conductors and Conductor Wires in their original configuration will result in a short in the Boiler system and damage to the Boiler Controls and other components If needed see the Boiler Owner s Guide i...

Страница 60: ...blowdown procedure to empty the Boiler of all water see Blowdown Procedure on page 53 and allow the system to cool When the area above the Solenoid has cooled remove the Pipe Plug with an Adjustable Crescent Wrench and remove the Strainer Depending on the purity of the water supply the Strainer may be very dirty Rinse the Strainer in water and gently clean it inside and outside with a toothbrush I...

Страница 61: ...cribed below Needed to Clean the Probes 3 16 Crescent Wrench 20mm Socket Wrench Scotch Brite Pads Plumber s Tape To Clean the Probes The three Probes are located on the top of the Boiler Tank Using the 3 16 Crescent Wrench disconnect the Wires from the top of each Probe making note of which wire connects to which Probe Using the 20mm Socket Wrench loosen the Nut that holds each Probe in place and ...

Страница 62: ... the warranty Remove all the old Plumber s Tape from the threads of the Probes Put fresh Plumber s Tape on the threads of the Probes Place the Probes back in the top of the Boiler Tank and use the Crescent Wrench to gently tighten them snugly back into place Reconnect each Probe to the same wire to which it was previously attached NOTE If a Probe is connected to the wrong wire the Boiler will not ...

Страница 63: ... equipment and will void the warranty If in doubt contact your AFM distributor Problem Possible Cause Solution Boiler does not fill No water supply Ensure that the Water Valve to the Boiler is in the Open position Sight Glass Valves are closed resulting in the Sight Glass not properly displaying the amount of water in Boiler Ensure that both Sight Glass Valves are open Open or leaky Drip Valve bel...

Страница 64: ...ses are inside the AC Power Box see Electrical System on page 25 Contact AFM for guidance on changing the Fuses Dirty Strainer Clean or replace the Strainer see Cleaning or Replacing the Strainer on page 60 Poor or inconsistent maintenance resulting in excessive sediment buildup in the Boiler Clean out the Boiler see Manual Cleanout on page 56 and practice blowdown procedure see Blowdown Procedure...

Страница 65: ...ssible Cause Solution Pressure Controller on the Boiler has failed Replace the Pressure Controller Part Number 4503284 Contact AFM for guidance There is Boiler pressure but no Steam coming out of Manifolds Leaky or blocked Hose Contact AFM for guidance ...

Страница 66: ...66 Troubleshooting 4510012 REV F 220621 ...

Страница 67: ...Electrical Schematics 67 4510012 REV F 220621 Electrical Schematics Complete System WSN GEN S ...

Страница 68: ...68 Electrical Schematics 4510012 REV F 220621 Boiler ...

Страница 69: ...ity 4502944 CONTROL BOARD MAB BOILER 240V 1 4503256 SIGHT GLASS MAB30 BOILER 6 5 1 4503257 WASHER BRASS FOR MAB30 SIGHT GLASS 2 4503258 SEAL PTFE FOR MAB30 SIGHT GLASS 2 4503283 CONTROL PRESSURE LIMIT MANUAL RESET 1 4503284 CONTROL PRESSURE 1 4503494 VALVE SAFETY RELEASE MAB30 1 4502781 PUMP ROTARY VANE FOR MAB30 1 4502858 3 PROBE ROD 1 4 DIA WATER SENSOR 1 4502779 ELEMENT HEATER 1 4503294 HOSE 90...

Страница 70: ... LOCK 1 4 20 SS 2 EA 4500543 FUSE BLOCK CLASS CC 1 POLE 3 EA 4500686 FERRULE TWO WIRE INS CRIPM ON 2 EA 4500715 FITTING CONT FN CONDUIT 45 DEG 1 EA 4500764 FUSE BLOCK UL CLASS J 3 POLE 1 EA 4500773 FUSE UL CLASS CC MID KLDR 10 600V 1 EA 4500777 FUSE UL CLASS CC MID ATD R 5A 600V 2 EA 4500812 FUSE 50A LPJ SP 3 EA 4501655 TEMPERATURE GAUGE 1 EA 4501675 TERMINAL BLOCK MOD DIN 1 3 4 EA 4501780 TRANSFO...

Страница 71: ...2 X 1 2 NPT 5 LNG 1 EA 4503022 LIGHT GREEN PANEL MNT 13MM 120VAC 1 EA 4503023 SWITCH LOW PRESSURE 1 2NPT WASHDOWN 3 90 PSI 1 EA 4503024 TIMER MULTIFUCNTION RELAY 120VAC 1 EA 4503025 FTG TEE 1 2 NPT 1 EA 4503042 ENCLOSURE 10 1 2 x 8 1 2 x 7 1 4 1 EA 4503043 PANEL 8 3 4 x 7 FOR 4503042 1 EA 4503294 HOSE BRAIDED S S 1 4 X 900mm 2 EA 4503295 HOSE BRAIDED S S 1 4 X 600mm 2 EA 4503296 HOSE BRAIDED S S 1...

Страница 72: ...72 Parts List 4510012 REV F 220621 Exploded Diagrams Stand Drawing Number YS130EX2 01 ...

Страница 73: ...EX1 OP01 1 P02 4505254 Repair Board AFMYS130EX1 OP01 1 P03 4505253 Cover 4 AFMYS130EX1 OP15 1 P04 4505252 Cover 5 AFMYS130EX1 OP16 1 P05 4505251 Cover 1 AFMYS130EX1 OP18 1 P06 4505250 Maintenance Door 1 AFMYS130EX1 OP19 3 P07 4505249 Cover 3 AFMYS130EX1 OP20 1 P08 4505248 Cover 3 AFMYS130EX1 OP21 1 P09 4505247 Cover 6 AFMYS130EX1 OP22 1 P10 4505246 Cover 6 AFMYS130EX1 OP28 1 P11 4505245 Conveyor B...

Страница 74: ...74 Parts List 4510012 REV F 220621 Tunnel Drawing Number YS130EX2 02 ...

Страница 75: ... 1 4 XSSNX900MM 2 Item Part Number Description Specification Quantity M01 4505205 Handle 1 AFMYS130EX1 OM01 2 M02 4505206 Handle 2 AFMYS130EX1 OM02 2 P03 4505239 Outer Hood AFMYS130EX1 OP02 1 P04 4505238 Fixed Plate AFMYS130EX1 OP03 1 P05 4505237 Tube Adjustment Seat AFMYS130EX1 OP05 8 P06 4505236 Shutter 1 AFMYS130EX1 OP06 4 P07 4505235 Tube Fixing Plate 1 AFMYS130EX1 OP11 8 P08 4505233 Tube Fixi...

Страница 76: ... Quantity 01 4502950 Conveyor W150XL3000 3 Ø 380V 60HZ 1 Item Part Number Description Specification Quantity P01 4505255 Body AFMYS130EX1 OP01 1 P02 4505239 Hood AFMYS130EX1 OP02 1 P03 4505229 Hose Support Plate AFMYS130EX1 OP24 1 P04 4505256 Drip Tray AFMYS130EX1 OP04 2 Drawing Number YS130EX2 03 ...

Страница 77: ... Conveyor W150XL6000 3 Ø 380V 60HZ 1 Item Part Number Description Specification Quantity P01 4505255 Body AFMYS130EX1 OP01 1 P02 4505239 Hood AFMYS130EX1 OP02 1 P03 4505229 Hose Support Plate AFMYS130EX1 OP24 1 P04 4505256 Drip Tray AFMYS130EX1 OP04 1 P05 4505258 Drip Tray AFMYS130EX1 OP29 1 Drawing Number YS130EX2 03 ...

Страница 78: ...78 Parts List 4510012 REV F 220621 Boiler ...

Страница 79: ...Parts List 79 4510012 REV F 220621 Inside Boiler Electrical Cabinet ...

Страница 80: ... 12 108 BUCH416 1 15 5002854 Contractor 120V Coil 3Ph 50 Amp ACC433UMM20 2 16 4502944 Liquid Level Control Circuit Board Dual Function PSE 2019 1 17 4502984 Gasket for Heating Element EG 1 18 4502779 30KW 480V Heating Element MEA30480 1 19 5003025 5 16 Flat Washer VSB130 6 20 4503861 5 16 18 x Grade 8 Bolts VSB87 6 21 4503695 Fuse Holder HKP 1 22 4503860 Fuse AGC4 1 23 4503696 Pressure Gauge 2 160...

Страница 81: ...of the original warranty Repairs All in house repairs are rigorously tested for optimum operation and performance and warranted to be under normal and proper use free from defects in material and workmanship for a period of 90 days from the date of service Shrinking Quality Shrinking quality achieved in a given application is dependent on the film product installation material handling and the mai...

Страница 82: ... PRODUCT REPAIRED OR ALTERED BY PERSONS OTHER THAN AUTHORIZED AFM REPRESENTATIVES WILL NOT BE COVERED BY THIS WARRANTY THIS WARRANTY DOES NOT APPLY TO CONSUMABLE ITEMS EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY AFM MAKES NO REPRESENTATION OR WARRANTY EXPRESSED OR IMPLIED WITH RESPECT TO THE PRODUCT INCLUDING WITHOUT LIMITATION ANY WARRANTY AS TO MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE ...

Страница 83: ...perating or maintaining the STC WSN GEN S contact your authorized AFM reseller or AFM Technical Support Phone 714 974 9006 Fax 763 795 8867 Email info afmsleeves com Web www afmsleeves com Thanks again for your purchase of AFM products We are pleased to be a part of your shrink sleeving needs ...

Страница 84: ...84 Technical Support 4510012 REV F 220621 ...

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