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AMG-LP Hardware Manual

Mechanical Specifications and Installation

Chapter 2: Mechanical Specifications and Installation

W A R N I N G : AMG-LP installation must be in accordance to instructions provided by this
manual and any accompanying documentation. Failure to follow these instructions could result
in injury or damage to the equipment.

2.1. Unpacking and Handling the Stage

D A N G E R / H E A V Y : Manually lifting and moving the stage requires a minimum of two
people on either side of the stage. Refer to

Section 1.3.

for stage mass specifications.

l

Do not attempt to lift heavy loads single handed.

l

Follow the lifting instructions and only manually lift from the specified surfaces (if lifting

hardware hasn't been supplied).

l

Do not use any of the cables as lifting points.

W A R N I N G : It is the customer's responsibility to safely and carefully lift the stage.

l

Make sure that all moving parts are secure before moving the AMG-LP. Unsecured moving

parts may shift and cause bodily injury.

l

Improper handling could adversely affect the performance of the AMG-LP. Use care when

moving the AMG-LP.

l

Lift the stage by the yoke. When moving the stage, do not lift or support the stage by the

optics cell.

N O T E :

If any damage has occurred during shipping, report it immediately.

Lifting Instructions

Carefully remove the AMG-LP from its protective shipping container. Gently set the AMG-LP on a smooth,
flat, and clean surface.

Before operating the AMG-LP, it is important to let it stabilize at room temperature for at least 12 hours.
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are
the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to
remove any dust or debris that has collected during shipping.

Each AMG-LP has a label listing the system part number and serial number. These numbers contain
information necessary for maintaining or updating system hardware and software. Locate this label and
record the information for later reference.

Shipping Clamps

Before the stage can be operated, remove all of the red anodized shipping brackets (refer to

Figure 2-1

).

Save the shipping brackets to be used for long-term storage of the stage or return shipping for service.

www.aerotech.com

Chapter 2

13

Содержание AMG100LP

Страница 1: ...Revision 1 04 00 AMG LP Hardware Manual...

Страница 2: ...vice aerotech com 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom Japan Phone 44 0 1256 855055 Fax 44 0 1256 855649 Email service aerotech co uk Phone 81 0 50 5830 6814 Fax 81...

Страница 3: ...tallation 13 2 1 Unpacking and Handling the Stage 13 2 2 Dimensions 15 2 3 Securing the Stage to the Mounting Surface 18 2 4 Attaching the Payload to the Stage 19 Chapter 3 Electrical Specifications a...

Страница 4: ...P Dimensions 16 Figure 2 4 AMG200LP Dimensions 17 Figure 2 5 View of an AMG LP Stage Showing Mounting Holes 18 Figure 3 1 Motor and Feedback Wiring 25 Figure 3 2 Machine Direction 30 Figure 3 3 Hall P...

Страница 5: ...2 4 Pin Motor Connector Mating Connector 23 Table 3 3 25 Pin Feedback Connector Pin Assignments AZ and EL 24 Table 3 4 Feedback Connector Mating Connector 24 Table 3 5 Feedback Specifications 26 Tabl...

Страница 6: ...ety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N G To minimize the possibility of electrical shock bodily injury or death the...

Страница 7: ...ther more declares that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to b...

Страница 8: ...Table of Contents AMG LP Hardware Manual 8 www aerotech com This page intentionally left blank...

Страница 9: ...tions AMG LP Low Profile Direct Drive Gimbals AMG100LP Low profile direct drive gimbal AMG150LP Low profile direct drive gimbal AMG200LP Low profile direct drive gimbal Feedback Required E1 Incrementa...

Страница 10: ...pecific application involves use above 2 000 m or below sea level Vibration Use the system in a low vibration environment Excessive floor or acoustical vibration can affect system performance Contact...

Страница 11: ...tary Speed 3 100 rpm 100 rpm 100 rpm Maximum Load Capability 6 8 kg 6 8 kg 16 kg Axis Wobble 97 rad 97 rad 97 rad Orthogonality 72 rad 72 rad 72 rad Standard Finish Black Anodize with Hard Coated Cell...

Страница 12: ...levated temperatures non operating for bake out performances Reduced air pressure eliminates significant convective heat transfer This coupled with the viscous vacuum compatible lubricants could resul...

Страница 13: ...rmance of the AMG LP Use care when moving the AMG LP l Lift the stage by the yoke When moving the stage do not lift or support the stage by the optics cell N OTE If any damage has occurred during ship...

Страница 14: ...Mechanical Specifications and Installation AMG LP Hardware Manual Figure 2 1 Shipping Brackets 14 Chapter 2 www aerotech com...

Страница 15: ...proves its product offerings listed options may be superseded at any time All drawings and illustrations are for reference only and were complete and accurate as of this manual s release Refer to www...

Страница 16: ...Mechanical Specifications and Installation AMG LP Hardware Manual Figure 2 3 AMG150LP Dimensions 16 Chapter 2 www aerotech com...

Страница 17: ...AMG LP Hardware Manual Mechanical Specifications and Installation Figure 2 4 AMG200LP Dimensions www aerotech com Chapter 2 17...

Страница 18: ...acetone or isopropyl alcohol and allow the cleaning solvent to completely dry Gently place the stage on the mounting surface N OTE To maintain accuracy the mounting surface must be flat to within 1 m...

Страница 19: ...ordance with the system documentation Document all results for future reference For information on electrical installation refer to Chapter 3 and the documentation delivered with the stage N OTE If yo...

Страница 20: ...Mechanical Specifications and Installation AMG LP Hardware Manual 20 Chapter 2 www aerotech com This page intentionally left blank...

Страница 21: ...usually indicate the appropriate connections If system level integration was purchased an electrical drawing showing system interconnects has been supplied with the system separate from this document...

Страница 22: ...Integrator or qualified installer is responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R...

Страница 23: ...B A3 Motor Phase C 1 Motor Shield EMI shield 2 Reserved 3 Reserved 4 Reserved 5 Reserved A4 Frame ground motor protective ground Table 3 2 4 Pin Motor Connector Mating Connector Mating Connector Aero...

Страница 24: ...sensor phase A 11 Hall Effect sensor phase C 12 Reserved 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply internally connected to Pin 3 17 Sine 18 Sine N 19 Reserved 20 Common ground internally c...

Страница 25: ...Wiring All motor and controller manufacturers have their own designations for motor A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and...

Страница 26: ...ls Sinusoidal Type Incremental Encoder 1 Vpk pk into 120 Load differential signals SIN SIN COS COS are 5 V pk pk relative to ground Digital Output Incremental Encoder RS422 485 compatible Table 3 6 AM...

Страница 27: ...es 18 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a...

Страница 28: ...1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a 330...

Страница 29: ...s 14 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75 C rise above a 25 C ambient temperature with housed motor mounted to a...

Страница 30: ...ack and motor signals and is dictated by the stage wiring refer to Section 3 5 for Motor and Feedback phasing information Programming direction of a stage is set by the controller that is used to move...

Страница 31: ...are Manual Electrical Specifications and Installation 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 3 Hall Phasing www aerotech com C...

Страница 32: ...lectrical Specifications and Installation AMG LP Hardware Manual Figure 3 4 Analog Encoder Phasing Reference Diagram Figure 3 5 Encoder Phasing Reference Diagram Standard 32 Chapter 3 www aerotech com...

Страница 33: ...pplication process uses only a small portion of travel for most of the duty cycle periodically drive the stage through full travel to redistribute the lubrication in the bearingsand worm drive Monthly...

Страница 34: ...ation Stage moves uncontrollably l Encoder sine and cosine signal connections refer to Chapter 3 and Controller documentation l Motor Connections refer to Chapter 3 and Controller documentation Stage...

Страница 35: ...uch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate req...

Страница 36: ...and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functional by telephone assistance or purchased rep...

Страница 37: ...rnings 1 03 00 Changed pin 8 to reserved 1 02 00 l Added Export Restrictions l Added Declaration of Incorporation l Added Environmental Specifications l Safety information and warnings added l Motor s...

Страница 38: ...Revision History AMG LP Hardware Manual 38 Appendix B www aerotech com This page intentionally left blank...

Страница 39: ...schedule 33 isopropyl alcohol 33 L label 13 Lifting Instructions 13 lubrication 33 Lubrication 33 M mounting surface 18 P part number 13 Performance Specifications S 130 27 S 180 28 S 76 29 Protection...

Страница 40: ...Index AMG LP Hardware Manual Thermistor Specifications 26 V Vibration 10 W Warranty and Field Service 35 40 Index www aerotech com...

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