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AGR Hardware Manual

Electrical Specifications and Installation

3.2. Motor and Feedback Wiring

All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals
A/B/C (refer to

for motor phasing). Shielded cables are required for the motor and feedback

connections.

Figure 3-1:

Brushless Motor and Feedback Wiring (AGR50, AGR75, AGR100, AGR150)

www.aerotech.com

Chapter 3

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Содержание AGR Series

Страница 1: ...Revision 1 06 00 AGR Hardware Manual...

Страница 2: ...ech com Phone 1 412 967 6440 Fax 1 412 967 6870 101 Zeta Drive Pittsburgh PA 15238 2811 www aerotech com United Kingdom China Email Support aerotech com Phone 44 0 1256 855055 Fax 44 0 1256 855649 Ema...

Страница 3: ...9 2 2 Dimensions 20 2 3 Securing the Stage to the Mounting Surface 30 2 4 Attaching the Payload to the Stage 32 Chapter 3 Electrical Specifications and Installation 37 3 1 Motor and Feedback Connector...

Страница 4: ...Figure 2 13 AGR200 Dimensions 28 Figure 2 14 AGR200 Mounting Plate Accessories 29 Figure 2 15 AGR200 Tabletop Accessories 29 Figure 2 16 View of an AGR Stage Showing Mounting Holes 31 Figure 2 17 AGR...

Страница 5: ...e 25 Pin D Style Feedback Connector 41 Table 3 8 Brushless Motor Feedback Connector Pinout AGR200 42 Table 3 9 Stepper Motor Feedback Connector Pinout 43 Table 3 10 Mating Connector Part Numbers for t...

Страница 6: ...Table of Contents AGR Hardware Manual 6 www aerotech com This page intentionally left blank...

Страница 7: ...components must be properly grounded in accordance with local electrical safety requirements 5 Operator safeguarding requirements must be addressed during final integration of the product W A R N I N...

Страница 8: ...Electrical Safety AGR Hardware Manual 8 www aerotech com This page intentionally left blank...

Страница 9: ...res that it is not allowed to put the equipment into service until the machinery into which it is to be incorporated or of which it is to be a component has been found and declared to be in conformity...

Страница 10: ...Declaration of Conformity AGR Hardware Manual 10 www aerotech com This page intentionally left blank...

Страница 11: ...BMS280 brushless motor and 1000 line 1 Vp p sine wave encoder AGR200 M4 BMS35 brushless motor and 1000 line 1 Vp p sine wave encoder with brake AGR50 AGR75 BMS60 brushless motor and 1000 line 1 Vp p...

Страница 12: ...2 of overtravel between the nominal travel and the electrical limit on each side Ex TR270 contains 135 of nominal travel with 137 of travel between the electrical limits Limits Required with Limited T...

Страница 13: ...GR Hardware Manual Overview Figure 1 1 AGR Rotary Stage Showing Standard Features Figure 1 2 AGR Rotary Stage Motor Location Figure 1 3 AGR Rotary Stage Motor Orientation www aerotech com Chapter 1 13...

Страница 14: ...Overview AGR Hardware Manual Figure 1 4 Encoder Option Figure 1 5 Seal Option Figure 1 6 Stage Accessories Figure 1 7 No Motor Option 14 Chapter 1 www aerotech com...

Страница 15: ...kaging The stage should be packaged with desiccant if it is to be stored for an extended time Altitude Operating 0 m to 2 000 m 0 ft to 6 562 ft above sea level Contact Aerotech if your specific appli...

Страница 16: ...67 1 85 1 Maximum Speed 3 with Brushless Servomotor BM and BMS models 180 s with Stepper Motor 60 s 60 s 40 s Maximum Acceleration 4 720 s2 Aperture 50 mm 75 mm 100 mm Load Capacity Axial 40 kg 100 k...

Страница 17: ...s 120 s with Stepper Motor 40 s Maximum Acceleration 4 720 s2 480 s2 Aperture 150 mm 200 mm Load Capacity Axial 300 kg 425 kg Radial 125 kg 200 kg Moment See Moment Load Capacity Section 2 4 Maximum T...

Страница 18: ...ecome temporarily trapped during pump down l Extensive cleaning prior to assembly in a clean environment and packaging in a special polyethylene bag l Use of components able to withstand elevated temp...

Страница 19: ...s single handed N OTE If any damage has occurred during shipping report it immediately Carefully remove the AGR from its protective shipping container Gently set the AGR on a smooth flat and clean sur...

Страница 20: ...Mechanical Specifications and Installation AGR Hardware Manual 2 2 Dimensions Figure 2 1 AGR50 Dimensions 20 Chapter 2 www aerotech com...

Страница 21: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 2 AGR50 MP1 Mounting Plate Accessories Figure 2 3 AGR50 Tabletop Accessories www aerotech com Chapter 2 21...

Страница 22: ...Mechanical Specifications and Installation AGR Hardware Manual Figure 2 4 AGR75 Dimensions 22 Chapter 2 www aerotech com...

Страница 23: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 5 AGR75 MP1 Mounting Plate Accessories Figure 2 6 AGR75 Tabletop Accessories www aerotech com Chapter 2 23...

Страница 24: ...Mechanical Specifications and Installation AGR Hardware Manual Figure 2 7 AGR100 Dimensions 24 Chapter 2 www aerotech com...

Страница 25: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 8 AGR100 MP1 Mounting Plate Accessories Figure 2 9 AGR100 Tabletop Accessories www aerotech com Chapter 2 25...

Страница 26: ...Mechanical Specifications and Installation AGR Hardware Manual Figure 2 10 AGR150 Dimensions 26 Chapter 2 www aerotech com...

Страница 27: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 11 AGR150 Mounting Plate Accessories Figure 2 12 AGR150 Tabletop Accessories www aerotech com Chapter 2 27...

Страница 28: ...Mechanical Specifications and Installation AGR Hardware Manual Figure 2 13 AGR200 Dimensions 28 Chapter 2 www aerotech com...

Страница 29: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 14 AGR200 Mounting Plate Accessories Figure 2 15 AGR200 Tabletop Accessories www aerotech com Chapter 2 29...

Страница 30: ...entire stage footprint N OTE The AGR is precision machined and verified for flatness prior to product assembly at the factory If machining is required to achieve the desired flatness it should be perf...

Страница 31: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 16 View of an AGR Stage Showing Mounting Holes www aerotech com Chapter 2 31...

Страница 32: ...ed with the stage N OTE If your AGR was purchased with Aerotech controls it might have been tuned with a representative payload based on the information provided at the time of order If the AGR is sta...

Страница 33: ...re Manual Mechanical Specifications and Installation Figure 2 17 AGR50 Axial and Radial Cantilevered Load Capability Figure 2 18 AGR75 Axial and Radial Cantilevered Load Capability www aerotech com Ch...

Страница 34: ...Specifications and Installation AGR Hardware Manual Figure 2 19 AGR100 Axial and Radial Cantilevered Load Capability Figure 2 20 AGR150 Axial and Radial Cantilevered Load Capability 34 Chapter 2 www a...

Страница 35: ...AGR Hardware Manual Mechanical Specifications and Installation Figure 2 21 AGR200 Axial and Radial Cantilevered Load Capability www aerotech com Chapter 2 35...

Страница 36: ...Mechanical Specifications and Installation AGR Hardware Manual 36 Chapter 2 www aerotech com This page intentionally left blank...

Страница 37: ...oder are integrated at the factory Refer to the sections that follow for standard motor wiring and connector pinouts W A R N I N G Applications requiring access to the stage while it is energized will...

Страница 38: ...s responsible for determining and meeting all safety and compliance requirements necessary for the integration of this stage into the final application D A N G E R Remove power before connecting or di...

Страница 39: ...or protective ground Table 3 2 Mating Connector Part Numbers for the D Style Motor Connector Mating Connector Aerotech P N Third Party P N Backshell ECK00656 Amphenol 17E 1726 2 Sockets QTY 4 ECK00659...

Страница 40: ...tor Phase B A3 Motor Phase A Return A4 Motor Phase B Return 1 Brake 2 Brake 3 Reserved 4 Frame 5 Frame Table 3 5 Mating Connector Part Numbers for the D Style Motor Connector Mating Connector Aerotech...

Страница 41: ...Reserved 10 Hall Effect sensor phase A 11 Hall Effect sensor phase C 12 Reserved 13 Brake 2 14 Cosine 15 Cosine N 16 Reserved 17 Sine 18 Sine N 19 Reserved 20 Common ground 21 Common ground 22 Reserv...

Страница 42: ...R20 29P A Cosine B Cosine N C Sine D Sine N E Marker F Marker N G Common ground H 5 V power supply J Reserved K Hall Effect sensor phase A L Over Temperature Thermistor sensor 1 M Hall Effect sensor p...

Страница 43: ...rved 10 Reserved 11 Reserved 12 Reserved 13 Reserved 14 Cosine 15 Cosine N 16 5 V power supply 17 Sine 18 Sine N 19 Reserved 20 Common ground 21 Common ground 22 Reserved 23 Reserved 24 Reserved 25 Re...

Страница 44: ...ctor Mating Connector Aerotech P N 3rd Party P N Backshell ECK01021 Amphenol 17E 1724 2 Connector ECK00340 FCI DE09S064TLF Table 3 13 15 Pin Direct Encoder Connector Pinout E1 E2 or E3 Option Pin Desc...

Страница 45: ...ontroller manufacturers have their own designations for motor phases A B C and Hall signals A B C refer to Section 3 5 for motor phasing Shielded cables are required for the motor and feedback connect...

Страница 46: ...Electrical Specifications and Installation AGR Hardware Manual Figure 3 2 Brushless Motor and Feedback Wiring AGR200 46 Chapter 3 www aerotech com...

Страница 47: ...AGR Hardware Manual Electrical Specifications and Installation Figure 3 3 Stepper Motor and Feedback Wiring www aerotech com Chapter 3 47...

Страница 48: ...ential signals SIN SIN COS COS are 5 V pk pk relative to ground Digital Output Incremental Encoder RS422 485 compatible Limit Switch Specifications Supply Voltage 5 V Supply Current 25 mA Output Type...

Страница 49: ...GR150 SM 1 3 812 arc sec line 2 769 arc sec line BM BMS TTL 1 525 arc sec line 1 108 arc sec line BMS Amplified Sine 2 3 812 1 906 arc sec line 2 769 1 385 arc sec line Direct Rotary Encoder 23600 lin...

Страница 50: ...C Line Line 5 80 8 40 Inductance Line Line mH 1 70 1 30 Maximum Bus Voltage VDC 340 340 Thermal Resistance C W 2 21 1 73 Number of Poles 8 8 1 Performance is dependent upon heat sink configuration sy...

Страница 51: ...0 Maximum Bus Voltage VDC 340 Thermal Resistance C W 0 93 Number of Poles 14 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 Values shown 75...

Страница 52: ...Line Line 0 7 1 00 Inductance Line Line mH 0 73 1 42 Maximum Bus Voltage VDC 80 340 Thermal Resistance C W 4 56 1 41 Number of Poles 8 8 1 Performance is dependent upon heat sink configuration system...

Страница 53: ...4 Maximum Bus Voltage VDC 340 Thermal Resistance C W 0 82 Number of Poles 8 1 Performance is dependent upon heat sink configuration system cooling conditions and ambient temperature 2 All performance...

Страница 54: ...38 Rated Phase Current A 3 0 84 7 1 Recommended Driver Bus Voltage V 35 160 160 Rotor Inertia kg m2 oz in s2 1 02 x 10 5 0 0014 3 x 10 5 0 0042 2 7 x 10 4 0 038 Full Step Angle 1 8 1 8 1 8 Accuracy 0...

Страница 55: ...tage Figure 3 4 shows the machine direction of AGR stages Figure 3 4 Machine Direction Limited travel stages TRxxx option have limit flags that can be adjusted to change the travel range of the stage...

Страница 56: ...Electrical Specifications and Installation AGR Hardware Manual Figure 3 5 Limit Flag Locations 56 Chapter 3 www aerotech com...

Страница 57: ...re Manual Electrical Specifications and Installation 3 5 Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point Figure 3 6 Hall Phasing www aerotech com Ch...

Страница 58: ...Electrical Specifications and Installation AGR Hardware Manual Figure 3 7 Analog Encoder Phasing Reference Diagram Figure 3 8 Encoder Phasing Reference Diagram Standard 58 Chapter 3 www aerotech com...

Страница 59: ...monthly or every 75 000 revolutions which ever comes first For long term reliability we recommend that you return the stage to Aerotech after 300 000 rotation cycles for cleaning relubrication and ge...

Страница 60: ...tenance lubrication AGR rotary stages are designed for easy maintenance of the worm drive system The drive mechanism can be lubricated while the stage is under power and integrated in upper level syst...

Страница 61: ...ion Stage moves uncontrollably l Encoder sine and cosine signal connections refer to Chapter 3 and Controller documentation l Motor Connections refer to Chapter 3 and the Controller documentation Stag...

Страница 62: ...Maintenance AGR Hardware Manual 62 Chapter 4 www aerotech com This page intentionally left blank...

Страница 63: ...ch approval A Return Materials Authorization RMA number must accompany any returned product s The RMA number may be obtained by calling an Aerotech service center or by submitting the appropriate requ...

Страница 64: ...oblem is not warranty related then the terms and conditions stated in the following On Site Non Warranty Repair section apply On site Non Warranty Repair If any Aerotech product cannot be made functio...

Страница 65: ...late Accessories as Figure 2 2 l Added the drawing for AGR50 Tabletop Accessories as Figure 2 3 l Updated the drawing for AGR75 Dimensions which is Figure 2 4 l Added the drawing for AGR75 Mounting Pl...

Страница 66: ...Revision History AGR Hardware Manual 66 Appendix B www aerotech com This page intentionally left blank...

Страница 67: ...ing Plate Accessories 29 Tabletop Accessories 29 AGR50 BM22 Motor Specifications 52 BMS35 Motor Specifications 50 Dimensions 20 Mounting Plate Accessories 21 NEMA17 Stepper Motor Specifications 54 Tab...

Страница 68: ...nical Specifications 16 17 mounting surface cleaning 30 securing stage 30 MS3101A18 10P 39 MS3102R20 29P 42 N NEMA17 Stepper Motor Specifications AGR50 75 54 P part number 19 Protection Rating 15 prot...

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