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wrenches with the correctly sized bits. Only have old worn out drill bits? Add new ones to the 
list. Did you do a full recharge on your power drill? Have enough painter's tape? Maybe have 
some 3M 5200 Marine Adhesive ready just in case. Have a tube of Loctite? On the day of your 
install, it really helps to layout all the parts and hardware on a an old blanket that has some 
thickness for padding. This will help you visualize what needs to be done, keep you organized 
and speed up the process. 

 

Have Someone There to Help You 

We highly recommend having a family member or buddy out helping you during the process. 
Not only will it speed up the install, but also the last thing you want to do is accidently drop a 
tower section and potentially wreck your fiberglass, your beautiful new tower, or heaven forbid, 
your noggin. 

 

Reinforcing the Hull 

We usually recommend a 

backing plate kit

 to all our customers to provide extra support and 

strength to the boat's hull just under each tower mounting foot. Depending on the thickness 
and amount of reinforcing your boat manufacturer originally provided, it might not be 
necessary. The plates of marine grade plywood will help give a more even distribution of the 
pressure exerted to the mounting feet from the tower. Over time, an improperly reinforced foot 
might result in spider cracking or fiberglass damage.The pendulum forces created by a 
wakeboarder combined with the drag of cutting in on the board transfers a lot of energy to the 
tower and the boat. 

 

Drilling Into Your Boat's Hull 

Probably the step our customers get most nervous about is taking a drill bit to your baby's 
fiberglass. It seems unnatural, right? Here are a few simple pointers to follow- if that's not 
enough, remember there are many online articles and YouTube videos. First, make sure you are 
using new, sharp drill bits. Once you know the general location your mounting feet are going, 
add a wide patch of painter's tape before doing your final measurements. That way, when you 
go to mark the spot with with your Sharpie pen, it will be already taped and then visible. Before 
you start drilling, make sure you have about a 6 inch diameter of tape around the drill spot to 
protect your gel coat from accidental scratching from the metal drill and to help keep the 
fiberglass from splintering. 
 
There are several ways of performing the drill. One way is to run a pilot hole through with a 
smaller bore bit, followed with the final bit size. To protect the gel coat, run the drill in reverse 
at medium speed with medium pressure. Remove the tape after then chamfer the edge of the 
hole to help prevent spider cracking. The best way to do this is to use a chamfer bit using just a 
little pressure for a few seconds. You can also use a rat tail file or other conical shaped saning 
bit. Either way, you want to create a 45 degree angle from the get coal to the fiberglass. Why is 
this an important step? When it comes time to installing the hardware, you do not want a hard 
edge on the hole- when the hardware tightens down, the pressure on that little extra gel coat 
material pushed out creating fine spider cracks. Similar to your car's windshield, a small crack 
will keep spreading over time. 

Содержание FreeRide

Страница 1: ...it all went very well Properly installed the FreeRide tower is one of the strongest aftermarket wakeboard towers on the market It can absolutely go toe to toe with a factor made OEM tower Remember if...

Страница 2: ...nd possible cause damage Torque set screws to 35ft lbs Torque shoulder bolts 50 ft lbs Torque tower foot all thread to 65 ft lbs All set screws should have red lock tite Check the top section for burr...

Страница 3: ...with approaching bridges and overpasses ALWAYS inspect this product for loose bolts and damage before each use CONSULT user manual for proper installation maintenance and usage AERIAL WAKEBOARDING is...

Страница 4: ...TUBE TRIMMING Where a narrow fit is required the side section tubes may require trimming Use a hacksaw to trim each tube and then deburr the edges with a file...

Страница 5: ...Tower can be mounted as a top or side mount see hull mounting section...

Страница 6: ...Detail of how base installation on hull...

Страница 7: ...Tower dimensions...

Страница 8: ...Exploded view...

Страница 9: ...defects defined as marks more than 1 inch long please contact Aerial Wakeboarding immediately BEFORE installation Note that wakeboarding towers are handcrafted metal products It is possible and accep...

Страница 10: ...Installation Checklist Blue 3M tape Drill capable of accepting bits up to 1 2 inch File Drill bit set ranging from 1 4 5 8 inches Ratchet set A Permanent Marker A buddy to help out...

Страница 11: ...Tape off all the areas that may potentially come into contact with the side rails...

Страница 12: ...Arrange upper arms so you can identify items 20 26 19 and 27...

Страница 13: ...ior to inserting the upper arms Aerial is not liable for burr s 2 The clear Milar should be wrapped around the tube before you insert it into the H section once your tower has been installed you will...

Страница 14: ...e Heim joint and tower foot Repeat for the other side Swing the from supports into the boat and the tighten down the quick knobs 5 It will now be free to fold forward down A boat fender or cushion wor...

Страница 15: ...rks 5 You will need to measure to make sure that you have the tower feet in the same place side to side 6 As a note some times cleats are not in the same place on your boat Drilling for the Rear Feet...

Страница 16: ...If your fiberglass is less than 1 4 thick we recommend reinforcing the areas where your tower will attach Remove just enough blue tape for your tower feet to snugged up to your boat Aerial sells a ba...

Страница 17: ...een the base and the deck 4 Use the supplied the backing washer and nylock nuts 5 Get them snug you will tighten after the tower is complete Connect Tower Feet to Main Frame 1 Once both rear tower fee...

Страница 18: ...old the tower in the up position 4 Put 1 and 7 together with part 14 5 It is easier to build the right left together 6 With you friends help take the assembled front support and clamp it around the to...

Страница 19: ...our 4 holes check the underside for wires 2 If necessary you should move the wires out ofthe way while you drill We recommend drilling a small pilot hole which will keep the 5 8 drill bit from walking...

Страница 20: ...l bit 2 Use a sharpie to mark the holes on both sides 3 Disassemble the front support apart to drill the holes 4 Once drilled put the support back together and bolt it Drilling the Top Section 1 Once...

Страница 21: ...into your boat s hull be 100 positive it s the right spot and you ve double checked with your tape measure Second tip is to plan and execute the EXACT same steps for drilling and installing port and...

Страница 22: ...at Drilling Into Your Boat s Hull Probably the step our customers get most nervous about is taking a drill bit to your baby s fiberglass It seems unnatural right Here are a few simple pointers to foll...

Страница 23: ...r accessories Make sure you have all the wiring you need For the cleanest looking installation you will want to run all the wires through the inside of the tower Planning and executing this step now w...

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