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5.  FIT  COMPLETE ROTOR ASSEMBLY IN STATOR HOUSING GUIDING UPPER BEARING IN TOP 

BRACKET BEARING SEAT. TIGHTEN FOUR CAP SCREWS (44). FIT UPPER TC SEAT IN LOWER 

BEARING BRACKET (LIGHTLY OIL THE RUBBER SEAT CUP --ENSURE THE SEAT SITS SQUARE 

IN  THE  BRACKET)  AND  SLIDE  ON  UPPER  SEAL  ASSEMBLY  ON  ROTOR  SHAFT.  (USE  SEAL 

ASSEMBLY MANDREL(T9006) TO ASSIST IN SLIDING BELLOWS ON TO THE SHAFT). LIGHTLY 

OIL THE ROTOR SHAFT BEFORE PUSHING BELLOWS ON SHAFT. USE EXTREME CARE SO THAT 

THE  SEAL  FACES  ARE  NOT  DAMAGED.  SLIDE  ON  CIRCLIP  (48)  AND  FIT  IN  GROOVE  ON 

SHAFT. 

 

6.  PRESS  HOME  BY  HAND  LOWER  TUNGSTEN  CARBIDE  SEAT  INTO  SEAL  HOUSING  (49). 

LIGHTLY OIL RUBBER SEAT CUP BEFORE PRESSING IN CAVITY. THE SEAT MUST SIT SQUARE 

IN THE HOUSING. 

 

7. FIT SEAL HOUSING (49) INTO LOWER BRACKET AND TIGHTEN NUTS (51). 

 

8.  SLIDE  ON  LOWER  SEAL  ASSEMBLY  ON  SHAFT.  APPLY  LIGHT  COAT  OF  OIL  ON  SHAFT 

BEFORE  SLIDING  BELLOWS  ON  THE  SAME.  (USE  SAME  SEAL  MANDREL  AS  USED  FOR  THE 

UPPER  SEAL  TO  SLIDE  BELLOWS  ON  SHAFT).  FIT  RETAINER  SPRING  AS  FOR  THE  UPPER 

SEAL ASSEMBLY     

 

9.  FIT  SAND  GUARD  (59)  INTO  SEAL  HOUSING  AND  SCREW  THE  FOUR  PHILLIPS  HEAD 

SCREWS INTO THE SEAL HOUSING. (49) 

 

10. TURN OIL BAG INSIDE OUT AND FIT OIL BAG "VEE" SECTION INTO GROOVE IN SEAL 

HOUSING (48). USING SMALL OIL BAG CLAMPS AND SCREWS & NUTS CLAMP THE OIL BAG TO 

THE  SEAL  HOLDER.  TURN  OIL  BAG  TO  CLAMP  THE  LARGER  SIDE  "VEE"  SECTION  TO  THE 

GROOVE IN THE LOWER BEARING BRACKET IN THE SAME WAY. 

 

11. FIT ONE DRAIN PLUG WITH "O" RING IN LOWER BEARING BRACKET AND FILL OIL IN 

THE OIL BAG. PERIODICALLY PRESS THE OIL BAG TO LET AIR ESCAPE SO THAT FILLING 

IS PROPER AND NO AIR IS ENTRAPPED IN THE OIL BAG. (A SMALL AMOUNT OF AIR IN THE 

OIL BAG WILL NOT BE DETRIMENTAL IN ANY WAY). REPLACE PLUG WITH "O" RING. 

 

12. SLIDE ON WEAR PLATE AGAINST LOWER BEARING BRACKET AND TIGHTEN THE SAME. FIT 

KEY  (64)  ON  THE  SHAFT  AND  SLIDE  ON  IMPELLER.  CLEARANCES  BETWEEN  IMPELLER  AND 

WEAR PLATE CAN BE ADJUSTED BY MEANS OF THE TRIMMING SPACERS (63). TIGHTEN NUT 

(67) AND SEE THAT ROTOR SHAFT IS FREE. 

 

13.  FIT  OUTER  CASING  ON  TOP  BRACKET  WITH  "O"  RING.  FIT  DIFFUSER  AND  ADJUST 

CLEARANCES. SLIDE ON DIFFUSER WASHERS (72) AND FIT DIFFUSER HOLDER (71) AGAINST 

THE OUTER CASING (69). TIGHTEN BY MEANS OF NUTS (18). FIX STRAINER, BASE PLATE 

AND TIGHTEN BOLTS (77) 

 

 

OIL SPECIFICATIONS

 

 

A) H.P. ENKLO OIL 46/48 

B) SHELL TELLUS 29. 

C) CHEVRON SUPERLA FDA APPROVED WHITE # 10 

 

USE NON-CONDUCTING, NON-FOAMING, NON-DETERGENT OIL ONLY 

 

 
 
 
 
 
 
 
 
 

Содержание Mody Pumps G 530 T

Страница 1: ...ATING INSTRUCTIONS INSTALLATION MAINTENANCE MANUAL INCLUDING SPARE PARTS LIST Mody Pumps Inc 2166 Zeus Court Bakersfield CA 93308 Tel 661 392 7600 FAX 661 392 7601 EMAIL sales modypump com http www modypump com ISO 9001 Certified ...

Страница 2: ...he pump in its operating position so it does not tip over fall or slide 14 Keep away from impeller when power is connected 15 Submersible Pumps are not approved for use in swimming pools recreational water installations decorative fountains or any installation where human contact with the pumped fluid is common 16 Do not operate pump without adequate protection and safety devices in place 17 Alway...

Страница 3: ...IS OPERATING IN mody SUBMERSIBLE SUMP PUMPS ALL WEAR PARTS ARE RUBBER LINED COVERED AND ARE READILY REPLACEABLE AS NEEDED BOTH WEAR AND ELECTRICITY CONSUMPTION ARE STILL FURTHER REDUCED WHEN THE PUMPS ARE FITTED WITH BUILT IN LEVEL CONTROLS FOR AUTOMATIC STARTING AND STOPPING IT IS HOWEVER RECOMMENDED THAT IRRESPECTIVE OF TYPE OF PUMP ADEQUATE MOTOR PROTECTION SWITCHGEAR SHOULD BE USED AT THE INST...

Страница 4: ...E DELIVERY HOSE IS FREE FROM KINKS AND SHARP BENDS 6 DO NOT LIFT OR PULL THE PUMP UNDER ANY CIRCUMSTANCES BY MEANS OF THE CABLE THE PUMP MUST BE LOWERED LIFTED FROM THE SPACE TO BE PUMPED BY USING A LIFTING ROPE ATTACHED TO THE HANDLE EYEBOLT PROVIDED IN THE PUMP 7 AT THE STARTING MOMENT THE PUMP SHALL MAKE A KICK WHICH IS OPPOSITE TO THE DIRECTION OF ROTATION OF THE IMPELLER ENSURE THE KICK IS IN...

Страница 5: ...ER 3 CHECK POWER SUPPLY 4 BLOCKED IMPELLER 4 CLEAN BOTTOM PARTS 6 STATOR WINDING BURNT 6 REPLACE STATOR REWIND 1 BLOCKED IMPELLER 1 CLEAN BOTTOM PARTS 2 IMPELLER ROT WRONG 2 SHIFT TWO PHASE CONN PUMP STARTS BUT STOPS 3 CONNECTED FOR WRONG 3 CHECK RECONNECT VOLTAGE 4 VOLTAGE LOW HIGH 4 CONTACT POWER CO 5 CLOGGED STRAINER 5 CLEAN STRAINER 6 PUMP RUNNING DRY 6 SWITCH OFF POWER 7 WATER TOO WARM 7 SWIT...

Страница 6: ...D AND SIMPLE SERVICEABILITY THE MAJOR DESIGN FEATURES ARE AS UNDER THE MOTOR A RUGGED ALUMINUM DIE CAST COPPER ROTOR DYNAMICALLY BALANCED TO GRADE 2 5 ACCURACY OF ISO 942 A STAINLESS STEEL SHAFT RUNNING IN TWO BALL BEARINGS INSULATION CLASS H 180 DEGREES CELSIUS END WINDINGS DULY EPOXY COATED TO PREVENT DETERIORATION OF INSULATION EVEN IN EXTREMELY HUMID CONDITIONS WINDING WIRE IS DUAL COATED SUIT...

Страница 7: ...ATER DAM ARRANGEMENT IS PROVIDED WHICH SEALS THE INDIVIDUAL CORES OF THE CABLE THIS FEATURE IS UNIQUE AND IS ESSENTIAL TO PREVENT WATER SEEPING THROUGH THE CORES OF THE CABLE INTO THE MOTOR CHAMBER IN THE EVENT OF A CUT CABLE THE CABLE IS ALSO SHEATHED FOR THE FIRST ONE METER BY MEANS OF A CABLE GRIP MADE OF STAINLESS STEEL THIS IS ESSENTIAL TO ENSURE THAT THERE IS NO UNDUE STRAIN ON THE CABLE IF ...

Страница 8: ... WATER THE SEALS HAVE WORN OUT AND MUST BE REMOVED FROM THE ROTOR FOR FURTHER ACTION 5 LAY DOWN THE PUMP AND REMOVE THE REMAINING PARTS UNSCREW NUT 67 AND REMOVE LOCK WASHER 66 USE IMPELLER SPANNER T7005 TO HOLD IMPELLER WHILE UNSCREWING NUTS AND SLIDE OFF IMPELLER 65 FROM SHAFT THEN REMOVE TRIMMING SPACERS 63 UNSCREW THE FOUR PHILLIPS HEAD SCREWS 60 AND REMOVE THE SAND GUARD 59 FROM THE SEAL HOUS...

Страница 9: ... 9 REMOVE THE WIRE NUTS 15 16 AND UNSCREW THE EARTHING SCREW 17 11 THE TOP BRACKET 22 IS HELD IN POSITION BY FOUR BOLTS 33 ON THE STATOR CASING UNSCREW THE BOLTS AND REMOVE THE STATOR CASING WITH THE HELP OF PULLER FOR STATOR T8003 ALTERNATIVELY TWO SCREW DRIVERS MAY BE USED TO PRY THE TOP BRACKET FROM THE STATOR 12 THE STATOR IS SHRINK FITTED IN THE INNER CASING THE STATOR CAN NOW BE CHECKED FOR ...

Страница 10: ...D SCREWS INTO THE SEAL HOUSING 49 10 TURN OIL BAG INSIDE OUT AND FIT OIL BAG VEE SECTION INTO GROOVE IN SEAL HOUSING 48 USING SMALL OIL BAG CLAMPS AND SCREWS NUTS CLAMP THE OIL BAG TO THE SEAL HOLDER TURN OIL BAG TO CLAMP THE LARGER SIDE VEE SECTION TO THE GROOVE IN THE LOWER BEARING BRACKET IN THE SAME WAY 11 FIT ONE DRAIN PLUG WITH O RING IN LOWER BEARING BRACKET AND FILL OIL IN THE OIL BAG PERI...

Страница 11: ... 8 1 7 T1208 RING SPANNER 19 22 MM 1 DRAWINGS 1 SECTIONAL ASSEMBLY DW 136 00 SHEET 1 2 SEALING ARRANGEMENT WITH MATERIAL PARTS LIST DW 136 00 SHEET 2 R RECOMMENDED SPARES FOR TWO YEARS OPERATION SR NO DESCRIPTION PART NO RECOMMENDED QTY 1 MECHANICAL SEAL 535 022 00 1 NO 2 MECHANICAL SEAL 535 022 00 1 NO 3 O RING SET 375 003 66 2 SETS 4 CABLE GROMMET 260 029 66 2 NOS 5 CABLE LEAD GROMMET 260 031 66...

Страница 12: ......

Страница 13: ......

Страница 14: ... 2 20a 405 025 21 OUTLET 4 HOSE 1 20b 405 102 21 OUTLET 4 BSP 1 20c 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 007 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 021 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650 013 21...

Страница 15: ...G 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD ASSEMBLY 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65a 300 038 22 IMPELLER 50HZ 1 65b 300 039 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 018 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 001 30 DIFFUSER HOLDER 1 72 7...

Страница 16: ......

Страница 17: ......

Страница 18: ...21 STUD 2 20A 405 025 21 OUTLET 4 HOSE 1 20B 405 102 21 OUTLET 4 BSP 1 20C 405 048 21 OUTLET 4 NPT 1 21 220 005 66 GASKET OUTLET 1 22 035 012 30 TOP BRACKET 1 23 380 013 66 O RING 1 24 380 028 66 O RING 2 25 625 037 33 STATOR CASING 1 26 010 006 26 ZINC ANODE 2 27 520 008 21 CAP SCREW 6 28 619 023 00 BARE STATOR 1 29 350 022 21 NAME PLATE 1 30 465 006 11 RIVET 6 31 270 005 21 LIFTING HOOK 2 32 650...

Страница 19: ...MP BIG 2 59 515 008 21 SAND GUARD 1 60 525 025 21 PH PAN HD SCREW 4 61 715 004 80 WEAR PLATE 1 62 650 022 21 STUD 4 63 600 020 21 TRIMMING SPACER 8 64 320 006 21 KEY 1 65A 300 041 22 IMPELLER 50HZ 1 65B 300 042 22 IMPELLER 60HZ 1 66 695 004 21 LOCK WASHER 1 67 365 038 21 DOME NUT 1 68 380 036 66 O RING 1 69 400 019 31 OUTER CASING 1 70 175 017 80 DIFFUSER 1 71 160 002 30 DIFFUSER HOLDER 1 72 710 0...

Страница 20: ......

Страница 21: ...orrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or acc...

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