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OPERATING INSTRUCTIONS 

INSTALLATION 

Install this water cooled chiller on a solid foundation.  The installation location should be convenient for 
operation and proper distance from the cooling tower.    If the cooling tower is installed outdoors, make sure it is 
in an environment with good air convection, free of pollution and gas.    If the cooling tower is installed at a 
factory, use an exhaust fan to keep good air convection.    Because the exhausted air will contain considerable 
moisture, mounting the exhaust fan too close to the machine will affect the switches and the controllers. 

INSTALLATION NOTICES 

1. Make sure the power source voltage and Hz comply with those indicated on the instruction plate attached to

the machine.

2. Connecting power wire and grounding should conform to local regulations.
3. Use only separate power wires and power switch.    The power wire diameter should not be smaller then

those applied in the electrical control box.

4. The power wire connection points should be tightened securely.
5. Make piping work according to the installation layout drawing.  Protect the ice water pipes with

thermal-keeping piping.

6. The pipe diameter for the cooling tower and circulation pump should not be smaller than the condensing

pipes.    (Inlet and outlet piping are installed according to installation layout drawing.)

7. Open the ice water inlet and outlet valves, but close the water exhaust valve.
8. Connect the power wires of the cooling tower fan motor and circulation pump to the electrical control box

of water chiller.

9. Properly set the current valve on overload relay of the cooling tower.

NOTICES FOR OPERATION 

1. Turn on the main power source switch.    When the control panel power is turned on, it has a safety guard

when power is shut off.

Note:

  When the control box cover must be opened for inspection of the control system, turn the main power 

source switch counter-clockwise.  Pull out the control panel, and press the safety pin located at the side 
of the main power switch.    Turn on the switch for inspection. 

2. When start the machine, if error code indication displays 01 (reverse phase running), then the chilling pump

is running in reverse.    If this occurs, turn the power off, and change any two of the power wires.

3. Check to see if the fan motor of the cooling tower and circulation pump run to the directions as arrowhead

instruction.    Do not allow them to run in the opposite direction.

4. The Chilling pump must not run if there is no water in the water tank.    Start the cooling tower running for

about 15 minutes.  When the water tank is fully filled with water, start the chilling pump and the
compressor.

5. Once the chilling pump is started, check to see if the water pressure gauge indicates over 1 kg.
6. Start the compressor running.  When the water temperature reaches the set temperature, the running

indication lamp will extinguish.    This is the normal condition.

7. Do not set the temperature switch lower than 5

  (except for special models)

8. When the compressor is running, the ideal conditions are when the high/low pressure gauge is in the blue

range.    (High pressure range 180-250 PSI, low pressure range 45-75 PSI)

9. If and abnormal motion occurs, first stop the alarm, then make the correction.    After the trouble is corrected,

press the reset key the restart the machine.

10.

 

If your machine has no water tank provided, then it is equipped with a filter screen and flow control switch.
Make sure the water circulates in the pipe before starting the compressor.    After a long period of operation,
if the water flow is too little (or the error code indication lamp displays ‘11’), the clean the Y shape filter
located in front of the pump at the water suction port.

11.

 

To ensure high efficiency operation and to extend the service life of the machine, it is important to perform
monthly cleaning for the cooling tower, water suction filter screen, and make sure the heat dissipation pipes
flow and rotate smoothly.

12.

 

If any emergency condition occurs, press the red emergency stop switch immediately.  Troubleshooting
should be done only by qualified personnel.

Содержание GPWC70

Страница 1: ...OPERATING INSTRUCTIONS FOR WATER CHILLER Water cooled Microprocessor Controlled CE Conformity ...

Страница 2: ...the safety pin located at the side of the main power switch Turn on the switch for inspection 2 When start the machine if error code indication displays 01 reverse phase running then the chilling pump is running in reverse If this occurs turn the power off and change any two of the power wires 3 Check to see if the fan motor of the cooling tower and circulation pump run to the directions as arrowh...

Страница 3: ...he switch of compressor and indicator lamp lighting and check the temperature controller 5 When stop machine the operating procedures is accorded as the above mentioned but reversely B AUTO MANUAL OPERATION MODE 1 If the control panel is something trouble you can change the machine to the MANUAL mode and continue using the machine 2 The position of AUTO MANUAL mode is located at the AMS bar of PC2...

Страница 4: ...3 EMBRANE TOUCH PANEL ...

Страница 5: ...TB2 PC1 TMP SW PB Q1 K1 K2 K3 K4 G PC2 CN23 CN22 YUTING 2 B CN24 AMS ...

Страница 6: ......

Страница 7: ...Water Condenser 3 Automatic Water Supply 14 Pressure Release Valve 4 Pump Motor 15 High Pressure Gauge 5 Water Pressure Gauge 16 Dry Strainer 6 Bypass Valve 17 Expansion Valve 7 Evaporator 18 Mesh Filter 8 Anti Frozen Switch 19 Mold 9 Low Pressure Gauge 20 Cooling Tower 10 Low Pressure Switch 21 Cooling Tower Pump 11 Compressor ...

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Страница 13: ...temperature Anti freeze temperature should not be lower than 3 except for special models 3 Replace 4 Check water condition in water tank 5 Make sure pump is normal Insufficient refrigerant Error code display 03 or 04 1 Insufficient refrigerant low pressure switch tripped 2 Chiller frozen or pump damaged 3 Water by pass not open circulating water too little 4 Y strainer jammed On models without wat...

Страница 14: ...e Appendix 1 for correction 2 Add refrigerant See Appendix 2 for correction 3 Increase capacity of chiller 4 Reduce temperature or replace switch 5 Replace compressor Check according to Appendix 3 6 Replace the jammed parts dry filter or expansion valve Vacuum treat then add refrigerant Insufficient refrigerant cause by high pressure valve release 1 High pressure switch damaged When refrigerant pr...

Страница 15: ...SUFFICIENT REFRIGERANT 1 While the chiller is running if the low pressure gauge display is lower than 30 PSI then there is insufficient refrigerant When this occurs repair the locked parts dry the filter and vacuum treat then fill with the proper amount of refrigerant 2 If leaking parts are immersed in water immediately stop the machine running and remove the water from the water tank Contact the ...

Страница 16: ...tch will work normally Under these circumstances the machine can be operated temporarily OPERATING SAFETY PRECAUTION 1 Do not run the machine unattended 2 Do not move guards while COOLING CHILLER is under power 3 Do not allow distractions to interfere with COOLING CHILLER operations Do not operate it while talking 4 Beware of obstructions that prevent completely tightening the screws Ensure that s...

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