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13

 

 

COMPONENT TESTING PROCEDURES

 

 

 

 

Illustration

 

Component

 

Testing

 

Results

 

 

 

Magnetron TCO

 

Disconnect all wires from TCO. 
Measure resistance across terminals. 
Magnetron TCO.....................................

 

 

 

Closed at 257ºF (125ºC) and 

Opens at 300ºF (149ºC)

 

 

 

 

 

Latch TCO

 

Disconnect all wires from TCO. 
Measure resistance across terminals. 
Latch TCO .............................................

 

 

 

Opens at 230ºF (110ºC) and 

Closes at 150ºF (66ºC)

 

 

 

 

 

Cavity TCO

 

Disconnect all wires from TCO. 
Measure resistance across terminals. 
Cavity TCO............................................

 

 

 

Opens at 219ºF (104ºC)

 

 

   

 

 

   

   

 

 

Diode

 

Discharge Capacitor

 

 

Remove diode lead from capacitor and 
connect ohmmeter.

 

 

Reverse leads for second test.

 

Infinite resistance should be 
measured in one direction and 50K

 

or less in the opposite direction.

 

 

NOTE: 

Ohmmeter must contain a 

battery of 6 volts minimum.

 

 

 

 
 
 
 
 

 

Triac

 

Resistance Check 

Disconnect wires to triac 
Measure resistance from: 
MT1 to MT2

 

MT1 to Gate 
MT2 to Gate

 

All terminals to ground

 

Caution 

– Do not operate oven with 

wire to terminal MT2 removed

.

 

 

Infinite 
Approximately 

60Ω 

Infinite

 

Infinite

 

Voltage Check 

Measure voltage from: 
MT1 to Gate

 

MT1 to MT2

 

 
 

0.8 VAC when energized.

 

0 volts when gate energized or closed. 
Line volts when gate not energized or 
open.

 

 

 

Capacitor

 

Discharge Capacitor

 

Remove wires from capacitor terminals 
and connect ohmmeter, set on highest 
resistance scale to terminals.

 

 

 

Also check between each terminal and 
capacitor case.

 

 

Between Terminals: Meter should 
momentarily deflect towards zero then 
return to over 5 M

. If no deflection 

occurs, or if continuous deflection 
occurs, replace capacitor.

 

 

Terminal to Case: Infinite resistance

 

 

 

Magnetron

 

Discharge Capacitor

 

 

Remove wires from magnetron and 
connect ohmmeter to terminals. Also 
check between each terminal and 
ground.

 

Between Terminals: Less than 1 

 

Each terminal to ground measures 
Infinite resistance.

 

Note: 

This test is not conclusive. If 

oven does not heat and all other 
components test good replace the 
magnetron and retest.

 

 

 

Solenoid (Left, Right)

 

Disconnect connector from solenoid 

Measure resistance across coil.................

 

 

 

Approximately 6-11 

 

 

Stirrer motor

 

Remove all wires from motor.

 

 

Measure resistance across terminals ....

 

 

 

Approximately 12K 

!

 

WARNING

 

To avoid risk of electrical shock, personal injury or death; disconnect power to oven and discharge capacitor

 

before servicing, unless testing requires power.

 

Содержание AOC5241

Страница 1: ...ual Commercial Microwave Oven Style of oven handle may vary AOC5241 MOC5241 OC5241BK OC5241T1BK MOC5201 MOC5201J 50 Hz February 2016 MOC5200 MOC6200 OC24BKSA MOC5241I OC5241HJ MOC5201U 16400008 Rev 2 February 2016 ...

Страница 2: ...RTANT INFORMATION 1 IMPORTANT SAFETY INFORMATION 2 5 Oven Specifications 6 Oven Construction 7 11 Oven Performance Test 12 Component Test Procedures 13 16 Troubleshooting Chart 17 18 Wiring Diagram 19 Schematic Diagram 20 ii ...

Страница 3: ...on IT IS THE TECHNICIANS RESPONSIBLITY TO REVIEW ALL APPROPRIATE SERVICE INFORMATION BEFORE BEGINNING REPAIRS Tolocate an authorized servicerpleasecontact ComServ Support Center Web Site Telephone Number WWW ACPSOLUTIONS COM 1 866 426 2621 or319 368 8195 E Mail commercialservice acpsolutions com RecognizeSafetySymbols Words andLabels DANGER Immediatehazardswhich WILL resultinseverepersonalinjuryor...

Страница 4: ... the high voltage area of the equipmentcompartment Sometypesof failures will leave a charge in these capacitors and the dischargecouldcauseareflexactionwhichcould makeyouinjureyourself 7 Always remember that in the area of the transformer there is HIGH VOLTAGE When the unitisoperatingkeepthisareaclearandfreeof anythingwhichcouldpossiblycauseanarcor ground etc 8 Do not for any reason defeat the int...

Страница 5: ...rder to avoid burns 11 DO NOT operate this equipment if it has a damaged cord or plug if it is not working properly or if it has been damaged or dropped 12 This equipment including power cord must be serviced ONLY by qualified service personnel Special tools are required to service equipment Contact nearest authorized service facility for examination repair oradjustment 13 DO NOT cover or block lo...

Страница 6: ...ion consult physician or pacemaker manufacturer about effects of microwave energy onpacemaker 14 An authorized servicer MUST inspect equipment annually Record all inspections and repairs for future use SAVE THESE INSTRUCTIONS CAUTION WARNING Liquids such as water coffee or tea are able to be overheated beyond the boiling point without appearing to be boiling due to surface tension of the liquid Vi...

Страница 7: ...ongtobecutofforremoved Itisthepersonalresponsibilityoftheconsumerto contactaqualifiedelectricianandhaveproperly groundedthreeprongwallreceptacleinstalledin accordancewithappropriateelectricalcodes WARNING Toavoidriskofelectricalshock injuryordeath make sure these grounding instructions are followed PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOIDPOSSIBLEEXPOSURE TO EXCESSIVE MICROWA...

Страница 8: ... Dimensions D 222mm 8 W 298mm 11 H 136mm 5 Door Depth n a Usable Cavity Space 9 Liters 319 cubic ft Exterior Finish Stainless steel Interior Finish Stainless steel Power Consumption 3100 W Power Consumption MOC5201 2650 W Power Output 2400 W Microwave Power Output MOC5201 2000 W Microwave Power Source 230V 50 Hz 16 A single phase Power Source MOC5201 200V 50 Hz 16 A single phase Plug Configuration...

Страница 9: ...7 OVEN CONSTRUCTION Left Outer Panel Top Outer Panel Right Outer Panel Door Left Outer Panel TopOuter Panel 10 Right Outer Panel Door ...

Страница 10: ...on Control Display Board Retainer Clip TouchPanel Assembly DisplayBoard Retainer Clip Escutcheon Control Main Control Board 2 5 Amp Fuse Fan Motor Fan Guard 40 pin Header Bracket 2 5 Amp Fuse Main Control Board 40 Pin Header Bracket Fan Motor FanGuard ...

Страница 11: ...d Assy Interlock Switch Right Side Diode Capacitor Magnetron Magnetron Gasket Magnetron TCO Latch TCO PC Board Harness Antenna Top Antenna Motor Bottom Solenoid Assembly Right Side Diodes Capacitors Magnetrons Magnetron Gaskets PC Board Harness Latch TCO Magnetron TCO ...

Страница 12: ...ield Ceramic Tray Tray Support Glide Strip 20 Amp Fuse HV Transformer Triac 40A Control Transformer Line Filter 20 Amp Fuse Line Filter HV Transformer Triac 40A Control Transformer Grease Shield Ceramic Tray Glide Strip Antenna Bottom Tray Support ...

Страница 13: ... Panel Cavity Exhaust Gasket Cavity Exhaust Fan Motor Cavity TCO Cavity Fan Hood Cavity Exhaust Motor Gasket Lower Back Panel Cavity Exhaust Fan Motor Cavity Fan Hood Cavity TCO Hinge Assembly Hinge Spring Hinge Assembly Hinge Spring ...

Страница 14: ...ve to ten seconds measure and record the temperature T1 3 Place test container of water in the center of oven cavity and close door 4 Heat the water for a 33 second full power cycle NOTE Use a digital watch or a watch with a second hand for ovens with electromechanical timers 5 At end of the cycle remove test container Using the thermometer stir water for five to ten seconds and record temperature...

Страница 15: ...1 to MT2 0 8 VAC when energized 0 volts when gate energized or closed Line volts when gate not energized or open Capacitor Discharge Capacitor Remove wires from capacitor terminals and connect ohmmeter set on highest resistance scale to terminals Also check between each terminal and capacitor case Between Terminals Meter should momentarily deflect towards zero then return to over 5 M If no deflect...

Страница 16: ...ndicates continuity Infinite Infinite Indicates continuity Right interlock switch Disconnect wires to switch With door open measure resistance from Monitor Terminals RD BK Secondary Terminals GY RD With door closed measure resistance from Monitor Terminals RD BK Secondary Terminals GY RD After verifying or replacing the assembly re connect wires to switch and check operation of monitor circuit bef...

Страница 17: ...ht Switch Assembly Main Board Door Closed Volts Main Board T 1 Black wire Triac Red wire Line voltage J4 Input from Control Transformer Main Board Volts J4 1 J4 2 28 VAC WARNING To avoid risk of electrical shock personal injury or death disconnect power to oven and discharge capacitor before servicing unless testing requirespower ...

Страница 18: ...e at Triac Connection T4 to Blue wire at Triac Connection Line volts when voltage present Line volts when voltage present Illustration Component Test Pad Results Keypad Removal of touch panel is requiredto Trace Measurement perform test 1 8 10 Continuity Continuity is indicated as 100 and 2 7 10 Continuity below 3 6 10 Continuity 4 5 10 Continuity 5 4 10 Continuity 6 3 10 Continuity 7 8 9 Continui...

Страница 19: ...nnect Power Cord 1 No power applied to powercord 2 Oven fuse open 3 Main board control fuse 4 Inoperative magnetronTCO 5 Inoperative cavity TCO 6 Broken or loose wire 7 Inoperative control transformer 8 Ribbon connector 9 Inoperative displayboard 1 Check interlockswitches 2 Check T1 connection 3 CheckJ1 1 connection ...

Страница 20: ...1 Door not closed 2 Inoperative switch assembly 3 Broken or loose wireconnection 1 Bad fan 2 Broken or loose wireconnection 1 Inoperative touchpanel 2 Bad ribbon cable Heats very slowly Note Verify by performing powertest 1 Inoperative high voltage transformer 2 Inoperative capacitor 3 Inoperativemagnetron 4 Inoperativediode 5 Broken or loose wireconnection No heat 1 Inoperative triac 2 Inoperativ...

Страница 21: ...Wiring Diagram AOC5241 OC5241BK MOC5241 MOC5201 19 ...

Страница 22: ...20 Schematic Diagram AOC5241 OC5241BK MOC5241 MOC5201 ...

Страница 23: ...50 Hz Commercial Microwave 16400008 July 2012 ...

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