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Automation Components, Inc.

2305 Pleasant View Road  |  Middleton, WI 53562

Phone:

 1-888-967-5224  |  

Website:

 workaci.com

Page 1

Version: 6.0

I0000558

PRECAUTIONS

• This product is not intended to be used for 

Life or Safety applications.

• This product is not intended for use in any 

hazardous or classified locations.

HIGH VOLTAGE
• Disconnect and lock out all power sources 

before installation as severe injury or death 
may result from electrical shock due to 
contact with high voltage wires.

GENERAL INFORMATION

The Miniature Adjustable Current switches are 
designed for use in any AC current monitoring 
application in which you are looking for an adjustable 
current switch to monitor normal operating conditions, 
equipment failure or preventative maintenance 
scheduling for a particular piece of equipment.  The 
adjustable current switches should be installed on the 
line side of the power to the motor, pump, compressor 
or other equipment. The adjustable current status 
switches can also be used to determine the run time of 
your equipment where you want to know when your 
piece of equipment runs and for how long it runs when 
logging the contact closures on your building 
management system or PLC.  

MOUNTING INSTRUCTIONS

Make sure that all installations are in compliance with 
all national and local electrical codes. Only qualified 
individuals that are familiar with codes, standards, 
and proper safety procedures for high-voltage 
installations should attempt installation.   The current switches will not require external power, since the power 
for the current switch is induced from the conductor being monitored.

The A/MCS-A and A/MSCS-A Current Switches should be used on Insulated Conductors Only!  The current 
switch may be mounted in any position using the (2) #8 x 3/4” Tek screws and the mounting holes in the base 
(see 

Figure 2

 (p.2)).  Leave a minimum distance of 1” (3 cm) between the current switch and any other magnetic 

devices such as contactors and transformers.

FIGURE 1: 

DIMENSIONS

MINI ADJUSTABLE STATUS 

SWITCH SERIES

Installation & Operation Instructions

A/MCS-A, A/MSCS-A

Phone:

 1-888-967-5224

Website:

 workaci.com

WIRING INSTRUCTIONS

ACI recommends the use of a two conductor 16 to 22 AWG shielded cable or twisted pair copper wire only 
for all current switch applications.  A maximum wire length of less than 30 meters (98.4 feet) should be 
used between the A/MCS-A and A/MSCS-A current switches and the Building Management System or 
controller.  

Note:

  When using a shielded cable, be sure to connect only (1) end of the shield to ground at the 

controller.  

Connecting both ends of the shield to ground may cause a ground loop.  When removing the shield from 
the sensor end, make sure to properly trim the shield so as to prevent any chance of shorting. The current 
switch output terminals represent a solid-state switch for controlling both AC and DC loads and is not 
polarity sensitive.  The recommended torque to be used on the terminal block connections is 0.67 Nm or 
5.93 in-lbs. The aperture (hole) size of the current switch is 0.53” (1.35 cm) and will accept a 1 AWG 
maximum wire diameter.

For applications in which the normal operating current is below the 0.20 Amps (A/MCS-A) or 0.55 Amps 
(A/MSCS-A) trip point (See 

Figure 3

 below), the conductor being monitored may be looped through the 

sensor 4 times giving you a total operating current of 4X the original current. 

Example:

 A small fan operating at 0.2A should be wrapped through the sensor 4 times to give you a total 

operating current of 0.8Amps flowing through the A/MCS-A or A/MSCS-A.

Solid-Core

Split-Core

2.51” (63.82mm)

1.99” 

(50.48mm)

0.99” 

(25.06mm)

2.00” (50.80mm)

1.82” (46.14mm)

2.38” 

(60.49mm)

2.65” (67.19mm)

0.99” 

(25.06mm)

2.15” (54.49mm)

Содержание A/MCS-A

Страница 1: ...our equipment where you want to know when your piece of equipment runs and for how long it runs when logging the contact closures on your building management system or PLC MOUNTING INSTRUCTIONS Make sure that all installations are in compliance with all national and local electrical codes Only qualified individuals that are familiar with codes standards and proper safety procedures for high voltag...

Страница 2: ...e sensor end make sure to properly trim the shield so as to prevent any chance of shorting The current switch output terminals represent a solid state switch for controlling both AC and DC loads and is not polarity sensitive The recommended torque to be used on the terminal block connections is 0 67 Nm or 5 93 in lbs The aperture hole size of the current switch is 0 53 1 35 cm and will accept a 1 ...

Страница 3: ...up to 600 Amps and not below 70 Amps A MCS A or 95 Amps A MSCS A where Current Transformer C T secondary falls below 1 Amp use a 600 5 ratio C T as shown in Figure 4 RELAY MOTOR EXHAUST FAN ACI SPLIT CORE SWITCH NEUTRAL 120 VOLT HOT 120 VOLT HOT NEUTRAL 24 VAC HOT NEUTRAL MOTOR RANGE HOOD FAN APPLICATION EXAMPLES See Figure 5 p 3 and Figure 6 p 3 for two different current switch applications Figur...

Страница 4: ...after initial power up this means that you will need to slowly adjust the potentiometer counter clockwise until the Blue LED turns on and then slowly adjust the potentiometer clockwise until the Red LED just turns on and stop immediately The adjustable current switch is now tripped Now verify the output with an Ohmmeter to verify that the contacts of the switch are approximately 0 200 Ohms The adj...

Страница 5: ...mm2 to 0 33 mm2 Copper Wires only 4 43 to 5 31 in lbs 0 5 to 0 6 Nm 1 2 6 cm between current switch Relays Contactors Transformers SENSOR NON SPECIFIC INFORMATION Monitored Current Type Maximum AC Voltage Operating Frequency Range Core Style Sensor Power Amperage Range Isolation Voltage Trip Point Style Trip Point Hysteresis Contact Type Contact Rating Contact On Resistance Off Resistance Response...

Страница 6: ...Automation Components Inc 2305 Pleasant View Road Middleton WI 53562 Phone 1 888 967 5224 Website workaci com Page 6 Version 6 0 I0000558 NOTES ...

Страница 7: ...Automation Components Inc 2305 Pleasant View Road Middleton WI 53562 Phone 1 888 967 5224 Website workaci com Page 7 Version 6 0 I0000558 NOTES ...

Страница 8: ...nc 2305 Pleasant View Road Middleton WI 53562 Phone 1 888 967 5224 Website workaci com Page 8 Version 6 0 I0000558 Automation Components Inc 2305 Pleasant View Road Middleton WI 53562 Phone 1 888 967 5224 Website workaci com ...

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