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Accurex XUEF 100 Series, Инструкция по установке, эксплуатации и обслуживанию

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Accurex XUEF 100 Series Скачать руководство пользователя страница 22

Universal Single Width Fans

22

Warranty Statement

Failure to properly review this checklist and fill out the required information may 
result in loss of warranty. This document will be used to review field issues. Retain 
this document for your records.

Accurex Warranty Statement

www.accurex.com/resources/warranty

• Series 100 
  Direct Drive

Motor

Wheel

Inlet Cone

Scroll Housing

Motor Bracket

Motor Cover

• Series 100 
   Belt Drive

Motor

Wheel

Inlet Cone

Scroll Housing

Motor Plate

Motor Cover

Belt(s)

Fan Shaft

Opposite Drive Side Bearing

Drive Side Bearing

Shaft Pulley

(driven)

Motor Pulley

(driver)

Содержание XUEF 100 Series

Страница 1: ...e or maintain the product described Protect yourself and others by observing all safety information Failure to comply with these instructions will result in voiding of the product warranty and may result in personal injury and or property damage NOTE For further details on safety practices involving industrial and commercial fans refer to AMCA Publication 410 Series 500 Belt Drive Series 300 Belt ...

Страница 2: ...Rigging and Lifting 10 Field Coating Touch Up Procedure 11 Radial Gap Overlap and Wheel Alignment 12 Unit Start Up 13 14 Variable Frequency Drive Operation 15 Routine Maintenance and Operation 16 17 Bearing Replacement 18 Parts List 19 22 Warranty Statement 22 Troubleshooting 23 Installation Start up Checklist Back cover Our Commitment Back cover ...

Страница 3: ...eeling even if all electrical power has been disconnected Before the initial start up or any restart check the fan assembly to make sure that all parts are securely installed and in working order Do not spin fan wheel faster than the maximum cataloged fan RPM Adjustments to fan speed significantly effects motor load If the fan RPM is changed the motor current should be checked to make sure it is n...

Страница 4: ... arrange for obtaining missing parts Sometimes it is not possible that all items for the unit be shipped together due to availability of transportation and truck space Confirmation of shipment s must be limited to only items on the bill of lading Handling Fans are to be rigged and moved by the lifting brackets provided or by the skid when a forklift is used Location of brackets varies by model and...

Страница 5: ...paper or polyethylene sheathing Aisles between parts and along all walls should be provided to permit air circulation and space for inspection OUTDOOR Fans designed for outdoor applications may be stored outdoors if absolutely necessary Roads or aisles for portable cranes and hauling equipment are needed The fan should be placed on a level surface to prevent water from leaking into the fan The fan...

Страница 6: ... above For models with EC motors the motor nuts on the inside of the scroll will also need to be removed Fan rotation is always specified from the drive side of the housing Series 300 Rotatable housings are standard on sizes 49 and less Removal of the housing bolts inlet cone and wheel allows the discharge to be rotated to the positions shown to the left Fan rotation is always specified from the d...

Страница 7: ...meter SYSTEM EFFECT FACTORS CURVES TATIC PRESSURE LOSS 1 2 1 0 0 8 0 6 0 4 0 2 CURVE 1 CURVE 2 CURVE 3 CURVE 4 Single Fan Installation POOR GOOD Three fan wheel diameters 3 4 to one fan inlet diameter 3 4 to one fan wheel diameter One fan diameter 3 4 to one fan wheel diameter 3 4 to one fan inlet diameter Free Discharge Free or abrupt discharge into a plenum results in a reduction in fan performa...

Страница 8: ...raight line from sheave to sheave with a slight bow on the slack side Alignment of Pulleys and Belts Check pulleys and belts for proper alignment to avoid unnecessary belt wear noise vibration and power loss Motor and drive shafts must be parallel and pulleys in line as shown in Figure 1 The adjustable motor pulley is set at the factory for the fan RPM specified by the customer Fan RPM can be incr...

Страница 9: ... Foundation and Isolation Critical to every fan installation is a strong level foundation A reinforced poured concrete pad with a steel base or inertia base provides an excellent foundation Bases must be sturdy enough with welded construction to prevent flexing and vibration To eliminate vibration and noise from being transferred to the building vibration isolators should be used The fan is mounte...

Страница 10: ...he installer s responsibility 1 Before lifting be sure that all shipping materials have been removed from the unit 2 Use standard lifting and rigging practices 3 All lifting brackets on each unit must be utilized at the same time 4 Fan to be kept level during lifting and installation 5 Spreader bars must span the unit to prevent damage to the unit by the lifting cables 6 Always test lift the unit ...

Страница 11: ... One pint of Kem Kromik primer including a technical data sheet One pint of industrial enamel including a technical data sheet Four disposable foam brushes One sheet sandpaper Repair procedure details NOTE While the manufacturer provides heavy duty quality products for marine environments routine paint touch ups may be required in coastal regions where salt or marine air could damage the coating T...

Страница 12: ...ulleys after adjustment Radial Gap Overlap and Wheel Alignment Wheel Cone Radial Gap Radial Gap Overlap A Straight Edge Straight Edge Inlet Cone Inlet Cone Cone Cone Backward Inclined Radial Gap and Overlap Dimensions Series 100 Direct Drive A Overlap Overlap Tolerance Size inches mm 4 43 4 121 1 8 3 1 16 2 6 43 4 121 1 8 3 1 16 2 8 43 4 121 1 8 3 1 16 2 10 511 16 145 1 8 3 1 8 3 13 57 8 150 1 8 3...

Страница 13: ...k housing and ductwork if accessible for obstructions and foreign material that may damage the fan wheel 11 Fill drainage piping trap if installed WARNING Disconnect and secure to the OFF position all electrical power to the fan prior to inspection or servicing Failure to comply with this safety precaution could result in serious injury or death DANGER Pour écarter les risques de blessure grave ou...

Страница 14: ...control options Please review your submittal to see how the unit was selected to be controlled NOTE These models are selectable with different speed control options Please review your submittal to see how the unit was selected to be controlled Additional Steps for Initial Start Up 1 Check for proper wheel rotation by momentarily energizing the fan Access to view the wheel can be gained through the...

Страница 15: ...se the operating life of the fan and void the warranty Yaskawa support website www yaskawa com products drives industrial ac drives microdrives j1000 drive Troubleshooting XUEF Series 100 Direct Drive Backward Inclined Variable Speed VFD download the Yaskawa Manual for AC Drive J1000 at www yaskawa com OR call 1 847 887 7457 prompt 2 7 00 am to 5 30 pm central standard time CST Monday thru Friday ...

Страница 16: ...aves Either excessively loose or tight belts may cause fan vibration When replacing V belts on multiple groove drives all belts should be changed to provide uniform drive loading Use a set of matched belts whenever possible Do not pry belts on or off the sheave Loosen belt tension until belts can be removed by simply lifting the belts off the sheaves After replacing belts ensure that slack in each...

Страница 17: ...2 F or above 200 F moisture or contaminants more frequent lubrication is required Recommended Bearing Lubrication Schedule Relubrication Schedule in Months Standard Grease Fan RPM Bearing Bore inches 1 2 1 11 8 11 2 15 8 17 8 115 16 23 16 27 16 3 To 250 12 12 12 12 12 500 12 12 11 10 8 750 12 9 8 7 6 1000 12 7 6 5 4 1250 12 6 5 4 3 1500 12 5 4 3 2 2000 12 3 3 2 1 2500 12 2 2 1 0 5 3000 12 2 1 0 5 ...

Страница 18: ...d clean remove any burrs using an emery cloth or file 5 Clean mounting surface of any dirt or grease Bearing Installation 1 Before installing read bearing manufacturers procedures Before putting the new bearings on the shaft you may need to break what is called swivel torque on the bearings depending on style of bearing This is done by holding the bearing housing securely and being able to move th...

Страница 19: ...re les emplois autorisés de l appareil voir son marquage de conformité UL Each fan bears a manufacturer s nameplate with model number and serial number embossed This information will assist the local manufacturer s representative and the factory in providing service and replacement parts Before taking any corrective action make certain unit is not capable of operation during repairs Series 500 Dir...

Страница 20: ...ns Steel Base with Free Standing Isolators Motor Pulley driver Shaft Pulley driven Drive Frame Assembly Motor Adjustable Motor Plate Companion Outlet Flange Punched Outlet Flange Outlet Guard Belt s Scroll Housing Heat Slinger Rub Ring Shaft Seal Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Inlet Guard ...

Страница 21: ...sembly Scroll Housing Heat Slinger Rub Ring Shaft Seal Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Wheel Inlet Cone Inlet Flange Inlet Companion Flange Grease Container Grease Fan Brackets Inlet Guard Shaft Pulley driven Motor Pulley driver Weatherhood Components Optional Accessories ...

Страница 22: ...eview field issues Retain this document for your records Accurex Warranty Statement www accurex com resources warranty Series 100 Direct Drive Motor Wheel Inlet Cone Scroll Housing Motor Bracket Motor Cover Series 100 Belt Drive Motor Wheel Inlet Cone Scroll Housing Motor Plate Motor Cover Belt s Fan Shaft Opposite Drive Side Bearing Drive Side Bearing Shaft Pulley driven Motor Pulley driver ...

Страница 23: ...s Change fan speed High Motor Amp Draw Fan Check rotation of wheel Reduce fan speed Duct System Resize ductwork Check proper operation of isolation and bypass dampers Check filters and access doors Fan Doesn t Operate Electrical Supply Check fuses circuit breakers Check for switches turned off or disconnected Check for correct supply voltage Drive Check for broken belts Tighten loose pulleys Motor...

Страница 24: ...tight if equipped Mounting bolts are tight Lube Lines Lube lines are properly filled with grease Lube line connections are tight V Belts V belt drives are properly aligned Sheaves are tight Belt tension is correct Motor mounting bolts are tight Belt tension checked 24 hours after install Flex Coupling Coupling aligned Coupling gap checked Coupling lubricated Accessories if equipped Damper opens an...

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