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Prepared By:    Tim Wojo

Revision - Date:    0 – 03232009

Page 6 of 15

40-6537 Service Manual

2.5 Base Assembly (AP1942)

1. Disassemble Cover (7-2) by removing 5 retaining screws (7-1)
2. Remove #10 Connecting PCB (7-3) by sliding it out of the guide 

slot of the Bottom Seat Assembly (7-4).

3. Disassemble Bottom Seat Assembly (7-4) by desoldering the 

wires of 2 Feeler Parts (7-5).    Press out Feeler Parts as required.

3.0 Calibration

Calibration is a process that is used to correct for accuracy and/or functional errors above and beyond those stated in 
published specifications.    While Manual-leveling, Self-leveling, and Automatic-leveling (motor driven) devices have 
different mechanisms that require calibration, there are similarities with optics that is consistent regardless of the 
leveling mechanism. This section of the service manual discusses calibrations specific to the 40-6537.    Each item 
discussed is shown below.

3.1 Horizontal Mode Operation

3.1.1 Quantifying Accuracy Error
3.1.2 Characterize the type of error
3.1.2.1 Oblique Error
3.1.2.2 Taper Error
3.1.2.3 Wave Error

3.2 Vertical Mode Operatio

n

3.3 Leveling Range Alarm Calibration

Item JLT Part #

Description

Qty

7.1

AP1690

ST2.9 x 10 Cross Plate Tapping 
Screw       

5

7.2

AP1985

Cover

1

7.3

AP1986

#10 Connecting PCB

1

7.4

AP1987

Bottom Seat Assembly

1

7.5

AP1988

Feeler Part

2

Содержание 40-6537

Страница 1: ...er Assembly 3 2 2 Housing Assembly 3 2 3 Main Body Assembly 4 2 4 Core Assembly 5 2 5 Base Assembly 6 3 0 Calibration 6 14 3 1 Horizontal Mode Calibration 7 3 1 1 Quantifying Accuracy Error 7 3 1 2 Ch...

Страница 2: ...rall Unit Assembly 40 6537 1 Remove Rechargeable Battery Pack 9 by turning retaining screw counter clockwise 2 Remove Upper Cover Assembly 2 and Housing Assembly 11 by removing retaining screws 8 3 Ca...

Страница 3: ...11 3 by loosening retaining nuts 11 4 3 Remove 3 PCB 11 6 by loosening retaining nuts 11 4 and 11 5 respectively Item JLT Part Description Qty 2 1 AP1947 Upper Cover 1 2 2 AP1948 11 Connecting PCB 1...

Страница 4: ...2 6 8 and 6 17 respectively by removing 6 retaining screws 6 12 and they re respective elastic gaskets 6 3 6 Disassemble 8 Alarm PCB 6 10 by removing 2 retaining screws 6 12 and they re respective spa...

Страница 5: ...8 and second 12mm Bearing 6 4 7 by loosening retaining screw 6 4 6 and turning locking nut 6 4 5 counter clockwise until it is removed 9 Disassemble Indicator 6 4 14 by removing 4 retaining screws 6 4...

Страница 6: ...le Manual leveling Self leveling and Automatic leveling motor driven devices have different mechanisms that require calibration there are similarities with optics that is consistent regardless of the...

Страница 7: ...est on the test stand preconfigured from the illustration above with handle facing the far target 2 Power the laser and function in full rotation mode head rotates 360 3 Note the errors in all four qu...

Страница 8: ...types of errors to adjust for in which case multiple calibration must be performed A 0 B 0 C 0 D 0 Yes Yes Section 2 1 2 1 Oblique Error A and B 0 but A B 0 No No A and B 0 but A B No Section 2 1 2 2...

Страница 9: ...shaft screw adjustments have either been damaged or came out of alignment If defective components are present they will need to be repaired or replaced prior to the calibration procedures defined belo...

Страница 10: ...tion mode on the X direction Press the key to adjust the laser beam up or down to coincide with the reference line 3 Y axis calibration Rotate the 40 6537 90 so that the Y axis is now facing the wall...

Страница 11: ...core part on the special clamp By supplying the laser source with a power of DC 3V the laser spot will pass through the aperture on the laser paper and to reflect on the wall Adjust the three leveling...

Страница 12: ...A in the left target shares the same symbol as the one in the right target during the check that is A0 2 and A180 2 The error is removed by adjusting the optical wedge of the laser output window to ma...

Страница 13: ...ck of the Rotating head as follows a Remove the top cover as discussed in section 1 of this document b Regulate the adjusting screws on the four balance block as shown in the figure to the right until...

Страница 14: ...ibrating it is a matter of centering the contact ring of 7 14 13 to the spring post of 7 15 17 When the spring post makes contact with the contact ring of 7 14 13 the buzzer 10 3 sounds Centering the...

Страница 15: ...bling between PCB 1 PCB 3 and PCB 5 is loose defective Change repair cabling PCB 1 is defective Repair Replace PCB PCB 2 is defective Repair Replace PCB 4 Indicators don t light upon key press PCB 3 i...

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