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ACCO Brands ACCOLIFT CLH, Инструкция по установке / эксплуатации / техническому обслуживанию / запасным частям

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56

    

0.5Ton

1Ton

2Ton

0.5Ton

1Ton

2Ton

0.5Ton

1Ton

2Ton

0.5Ton

1Ton

2Ton

1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall 1chain-fall 1chain fall 2chain fall

2230010 2230020 2230040 2230010 2230020 2230040 2330010 2330020 2330040 2330010 2330020 2330040

VFD

VFD

VFD

VFD

VFD

VFD

(HOOK SUSPENSION)

DESCRIPTION

capacity-chain-falls

(how to read out)

ACCOLIFT MODEL NO

CH152

MACHINE SCREW S/W P/W

CH151

CHANNEL STOPPER

CH153

TRANSFORMER

CH154

FUSE HOLDER

CH155

FUSE

CH156

HEX STAY PIN

CH157

TERMINAL BLOCK

CH158

MACHINE SCREW S/W

CH159

MAGNETIC CONTACTOR

CH161

POWER CABLE ASS'Y

CH162

PUSH BUTTON CABLE ASS’Y
0.030”(0.75m2)DIA. x 5COND
FOR U/DW

PUSH BUTTON CABLE ASS’Y
0.030”(0.75m2)DIA. x 7CONDUCTOR
FOR U/DW/L/R, FOR 2STEP U/DW

PUSH BUTTON CABLE ASS’Y
0.030”(0.75m2)DIA. x 9CONDUCTOR
FOR U/DW/L/R/S/N, FOR 2STEP U/DW/L/R

CH163

PUSH BUTTON,2POINTS(U/DW)

PUSH BUTTON,4POINTS(U/DW/L/R)

PUSH BUTTON,6POINTS(U/DW/L/R/S/N)

CH170

TOP HOOK

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH171

SAFETY LATCH

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH172

SAFETY LATCH SPRING

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH173

HEX WRENCH BOLT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH174

U-NUT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH175

CONNECTING BOLT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH176

PLAIN WASHER

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH177

U-NUT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH178

ARM

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH179

HEX BOLT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH180

U-NUT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH181

BOTTOM HOOK CHAIN GUIDE

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH182

ROLLER BEARING

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH183

IDLE SHEAVE

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH184

IDLE SHEAVE COLLAR

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH185

COTTER PIN

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH186

IDLE SHEAVE PIN

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH187

HEX BOLT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH189

HEX NUT

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH190

BOTTOM HOOK COVER

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

CH191

THRUST BEARING

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

71964-1161

71574-1034

 71574-1035

71574-1036

71574-1207

71574-1259

71574-1035

71574-1036

71574-1207

71574-1259

71964-1159

71574-1116

71964-3159

71574-1116

71574-1117

71574-1118

71574-1118

71964-3153

71574-1206

71574-1034

71574-1206

71964-1156

71964-2156

71964-1153

71964-1152

71964-1151

71964-1156

71964-2156

71964-1157

71574-1197

71964-1157

71574-1197

71964-1153

71964-1158

71964-1154

71964-1155

71964-2170

71964-2171

71964-2172

71964-2173

71964-2174

71964-2175

71964-2176

71964-2177

71964-2178

71964-2179

71964-2180

71964-2181

71964-2182

71964-2183

71964-2184

71964-2185

71964-2186

71964-2187

71964-2189

71964-2190

71964-2191

71964-2170

71964-2171

71964-2172

71964-2173

71964-2174

71964-2175

71964-2176

71964-2177

71964-2178

71964-2179

71964-2180

71964-2181

71964-2182

71964-2183

71964-2184

71964-2185

71964-2186

71964-2187

71964-2189

71964-2190

71964-2191

71964-2170

71964-2171

71964-2172

71964-2173

71964-2174

71964-2175

71964-2176

71964-2177

71964-2178

71964-2179

71964-2180

71964-2181

71964-2182

71964-2183

71964-2184

71964-2185

71964-2186

71964-2187

71964-2189

71964-2190

71964-2191

71964-2170

71964-2171

71964-2172

71964-2173

71964-2174

71964-2175

71964-2176

71964-2177

71964-2178

71964-2179

71964-2180

71964-2181

71964-2182

71964-2183

71964-2184

71964-2185

71964-2186

71964-2187

71964-2189

71964-2190

71964-2191

Содержание ACCOLIFT CLH

Страница 1: ...JUN 2017 ELECTRIC CHAIN HOIST 71965 02 AUG 2018...

Страница 2: ......

Страница 3: ...tion 4 2 6 Incorrect Phase Checking 4 3 Installation of the motor trolley mounted series 4 3 1 How to install trolley on the runway I Beam parts to adjust i beam width how to set up the i beam width o...

Страница 4: ...FD 8 5 Exploded View of Low Headroom Series 8 6 Part list CH part TROLLEY part Electric connection drawing 9 1 operating hoist 9 2 push button control for inverter hoist 9 3 trial operation 9 4 invert...

Страница 5: ...5...

Страница 6: ...6 Double Monorails with Underhung Trolley or Bridge and Cranes and...

Страница 7: ...7 Standard...

Страница 8: ...8...

Страница 9: ...y requirements cone brake Upper Limit Switch prevents over lifting of chain Electric Chain Hoists are allocated to mechanism groups in accordance with the following regulations Under the allowance of...

Страница 10: ...be operated under the allowance of the above FEM determination The above mechanism group is valid for the entire period of operation and for reasons of operational safety hoists shall not be operated...

Страница 11: ...ad chain dia inch xChainfall Lines Net weight lbs Weight for additional 1ft lift lbs 2230040 Model 20 18 2230010 2230020 Lifting motor Capacity WLL ton Standard lift ft Pushbutton cord length ft Lifti...

Страница 12: ...20 7 B 10 4 10 4 10 4 10 4 C 13 5 13 5 10 3 10 3 D 13 13 10 7 10 7 H minimum headroom E 5 8 7 8 5 8 7 8 Hook is produced by the F 7 2 5 2 4 9 2 9 hot forging process and M 1 38 2 1 1 38 2 1 has 2 vari...

Страница 13: ...fting speed fpm 27 9 13 4 17 9 Traversting speed fpm 75 25 36 V 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 208 230 460 Lifting motor KW HP 1 8 2 4 1 5 2 0 V 208 230 460 208 230 460 20...

Страница 14: ...10 10 1 C 8 7 8 8 6 7 6 8 D 5 8 7 8 5 8 7 8 E 7 2 5 2 4 9 2 9 The figure B can be calculated F 11 8 12 4 11 8 12 4 1 2X width mm of the traversing rail G 4 4 4 9 4 4 4 9 H 17 6 26 17 6 26 H minimum he...

Страница 15: ...2330020 2330040 2330010 2330020 VFD 230 1 VFD 230 1 Standard lift ft 20 Pushbutton cord length ft 18 Lifting speed fpm 27 9 13 4 14 7 0 280 x1 0 280 x2 1 8 2 4 0 8 1 1 230 139 172 Weight for addition...

Страница 16: ...2 variation from H nominal dimension L 15 2 19 3 13 8 17 9 1 38 2 1 1 38 2 1 15 8 26 8 15 8 26 8 5 8 7 8 5 8 7 8 4 9 2 9 4 9 2 9 13 5 13 5 11 1 11 1 10 7 10 7 10 7 10 7 2330040 23 9 23 9 21 5 21 5 10...

Страница 17: ...tton cord length ft 18 Lifting speed fpm 27 9 13 4 14 7 Traversing speed fpm 75 25 36 V 230 230 230 115 230 115 230 115 230 Lifting motor KW HP 1 8 2 4 0 8 1 1 V 230 230 230 115 230 115 230 115 230 Tr...

Страница 18: ...8 5 8 7 8 E 4 9 2 9 4 9 2 9 The figure B can be calculated F 11 8 12 4 11 8 12 4 1 2X width mm of the traversing rail G 4 4 4 9 4 4 4 9 H 17 6 26 17 6 26 H minimum headroom I 10 4 10 4 10 4 10 4 Hook...

Страница 19: ...ius inch N A N A Weight Ibs 330 378 MODEL DUAL SPEED 2230120 VFD L 2230140 VFD L Specifications Dimension inch The figure B can be A 35 7 36 7 calculated as belo w B 10 10 2 B 1 2 x with of traversing...

Страница 20: ...it Hook suspension trolleys are available as push pull and hand geared versions A lug mounted push pull trolley is also available for easy mounting to the hoist by removing the top hook and bolting in...

Страница 21: ...21...

Страница 22: ...22...

Страница 23: ...3Ph 60Hz Rating 30min Insulation Class B Model no Capacity 208V 230V 460V 3Ph 60Hz reconnectable Lifting Speed No of chain Chain dia x pitch DUTY CLASS FED 2M 40 ED Insulation class B Serial No MADE...

Страница 24: ...24 115V 208V 230V 460V The...

Страница 25: ...25...

Страница 26: ...anger pin CH134 to fix the chain box on gear and motor side plate hole CHAIN BOX STAY BOLT NO 39 CHAIN BOX HANGER PIN NO 134 CHAIN BOX HANGER 203 204 201 202 2 1 COTTER PIN NO 201 CHAIN BOX SUPPORT PI...

Страница 27: ...A 52ft lift 26ft lift PCCB 130ft lift 65ft lift Steel chain container SCC 1 1 SCC 2 1 154ft lift 269ft lift 77ft lift 134ft lift Order made Applied Load Chain Dia xPitch Capacity chain fall reeving Pl...

Страница 28: ...hoist operation with push button control If the hoist operates in the opposite direction of the push button control phasing of the input power supply line is incorrect In this case reverse TWO of the...

Страница 29: ...29...

Страница 30: ...30...

Страница 31: ...31...

Страница 32: ...32...

Страница 33: ...33...

Страница 34: ...wer supply See wiring schematic inside enclosure lid for 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12 50FT 10 16 75FT 8 14 100FT 6 14 150FT 6 12 2...

Страница 35: ...n the rubber bumper contact the limit switch in the maximum upper position Lower chain stopper non loaded side of chain must be fixed approximately 6 15cm from the end of the load chain as shown in th...

Страница 36: ...36...

Страница 37: ...37...

Страница 38: ...original section dimension E For the wear on the top hook and the load bottom hook it shall be checked regularly Measure the throat opening if the throat opening exceeds the maximum opening allowed re...

Страница 39: ...o check the brake function 6 8 Brake Operation Please check the slip of chain with load and without load If there is slip brake is malfunctioning Inspection of brake lining Immediately replace the bra...

Страница 40: ......

Страница 41: ...9FPM 2330020 VFD 230 1 PT 1T 0 28 X 1 27 9FPM 2330040 VFD 230 1 PT 2T 0 28 X 2 13 4FPM Phase ACCO NUMBER TON Travel Speed fpm CONTROL Output HP Poles AMP DRAW V A 2230110 1 2T 2230120 1T 2230140 2T 22...

Страница 42: ...ergency Stop function Easy to operate and designed with 110 VAC control voltage It is compact to enable easy one haded sure grip control The push button cable is provied with built in strain relief to...

Страница 43: ...43 Please refer to page 65 of gear oil section 0 5ton chain fall reeving 1...

Страница 44: ...44...

Страница 45: ...utton The power supply is incorrectly connected Change two phases of the power supply Wear on brake lining Check and replace brake lining Slip Contact qualified technician Electric Leakage Electric fl...

Страница 46: ...46 8 1 2330010 2330020 2330040...

Страница 47: ...47 8 2 2230010 2230020 2230040 2230010 VFD 2230020 VFD 2230040 VFD...

Страница 48: ...48 8 3 2330010 VFD 230 2330030 VFD 230 2330040 VFD 230...

Страница 49: ...49 8 4 2230110 2230120 2230140 2230110 VFD 2230120 VFD 2230140 VFD 2330110 VFD 2330120 VFD 2330140 VFD Exploded View of Trolley Parts...

Страница 50: ...50 2330110 2330120 2330140...

Страница 51: ...51 8 5 2230120 VFD L 2230140 VFD L Exploded View of Low Headroom Hoist 2230120 VFD L 2230140 VFD L 2130410 2130420 Exploded View of Lug Mount Plain Trolley Kit...

Страница 52: ...P RING CH008 PLAIN WASHER CH009 BALL BEARING CH010 CLUTCH SPRING CH013 MOVING CORE CH014 BRAKE SPRING CH015 STOPPER RING CH016 SPLIT RING CH019 ROTOR CLUTCH SPRING HOOK SUSPENSION DESCRIPTION capacity...

Страница 53: ...R PIN CH032 PLAIN WASHER CH033 SPRING PIN CH034 TOP HOOK PIN CH037 HEX NUT CH039 CHAIN BOX STAY BOLT CH042 SNAP RING CH043 BALL BEARING CH044 CHAIN GUIDE COLLAR CH045 OIL SEAL CH046 LOAD SHEAVE CH047...

Страница 54: ...ATCH SPRING N A N A N A N A CH078 TOP HOOK N A N A N A N A CH079 U NUT N A N A N A N A CH081 4th GEAR 6TH CH082 SNAP RING CH083 BALL BEARING CH084 BALL BEARING CH085 3rd GEAR 5TH CH093 BALL BEARING CH...

Страница 55: ...A N A N A N A CH140 SPLIT RING N A N A N A N A CH141 BOTTOM HOOK COVER N A N A N A N A CH142 SPRING WASHER N A N A N A N A CH143 HEX NUT N A N A N A N A CH144 BOTTOM HOOK N A N A N A N A CH145 CHAIN...

Страница 56: ...N A N A N A N A N A N A N A CH183 IDLE SHEAVE N A N A N A N A N A N A N A N A CH184 IDLE SHEAVE COLLAR N A N A N A N A N A N A N A N A CH185 COTTER PIN N A N A N A N A N A N A N A N A CH186 IDLE SHEAV...

Страница 57: ...APACITOR CH222 SADDLE CH223 START SWITCH HOUSING CH224 START SWITCH COVER CH225 BEARING COVER CH226 HOUR COUNT METER CH227 MACHINE SCREW S W CH228 INTERLOCK UNIT CH250 INTERFACE CH251 INTERFACE BOARD...

Страница 58: ...HEX HOLE 71574 1140 MT012 HEX NUT 71574 1141 MT013 GUIDE ROLLER BODY 71574 1142 MT014 GUIDE ROLLER 71574 1143 MT015 GUIDE ROLLER PIN 71574 1144 MT018 CORD HOLDER ASS Y 71574 1147 MT028 PLAIN ROLLER 7...

Страница 59: ...3 MT642 MACHINE SCREW S W P W 71574 1354 71574 4323 NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA NA 71574 4324 71574 4325 71574 4326 71574 4327 71574 4331 71574 4332 71574 4333 71574 4334 71574 433...

Страница 60: ...BL21 HEX BOLT S W LBL22 BALL BEARING LBL23 HEX NUT S W LBL24 CONNECTOR CAPACITY ACCOLIFT MODEL N0 0 5TON 1TON 2TON 2130420 PART NO DESCRIPTION PTT05 PLAIN SIDE PLATE ASS Y A PTT06 PLAIN SIDE PLATE ASS...

Страница 61: ...61 2230010 2230020 2230040 2230010 PT 2230020 PT 2230040 PT...

Страница 62: ...62 2230110 2230120 2230140...

Страница 63: ...63...

Страница 64: ...30 7 4 Former 6 5 4 9 8 6 4 3 5 7 2 1 TP com 4 4 4 8 8 4 4 4 8 8 8 8 MAIN POWER 4 4 4 8 8 Limit S W Upper Terminal Block 8 HOUR COUNT METER 8 7 6 4 3 2230010 2230020 2230040 2230010 PT 2230020 PT 2230...

Страница 65: ...4 Former 7 4 9 8 6 4 3 5 7 2 1 TP com 4 4 4 8 8 4 4 4 8 8 8 8 MAIN POWER 4 4 4 8 8 Limit S W Upper Terminal Block 8 HOUR COUNT METER 8 7 6 4 3 5 6 8 9 com com 2230010 2230020 2230040 2230010 PT 22300...

Страница 66: ...7 6 5 4 9 8 6 4 3 5 7 2 1 TP com Limit S W Upper Terminal Block QUMZ W V 75 57 7 6 5 4 9 8 6 4 3 5 7 TP Terminal Block 75 MAIN POWER com com 2 1 071 76 74 7 744 A 76 74 7 S W Hoist 2230110 2230120 223...

Страница 67: ...67 2230110 2230120 2230140 460V 60Hz...

Страница 68: ...st is wired from the factory for 115 1 60 power supply See wiring schematic inside enclosure lid for 230 1 60 reconnection instructions RECOMMENDED POWER SUPPLY WIRE GAGE COPPER AWG 115V 230V 25FT 12...

Страница 69: ...69 2330110 2330120 2330140 115V 208 230V 60Hz...

Страница 70: ...70 2330010 2330020 2330040 2330010 PT 2330020 PT 2330040 PT 115V 60Hz...

Страница 71: ...71 2330010 2330020 2330040 2330010 PT 2330020 PT 2330040 PT 208 230V 60Hz...

Страница 72: ...72 2330110 2330120 2330140 115V 60Hz...

Страница 73: ...73 2330110 2330120 2330140 208 230V 60Hz...

Страница 74: ...74 2330510 2330520 MOTORIZED TROLLEY SUSPENSION 115 230V SINGLE PHASE...

Страница 75: ...75 2330510 2330520 MOTORIZED TROLLEY SUSPENSION 115V SINGLE PHASE...

Страница 76: ...76 MOTORIZED TROLLEY SUSPENSION 208 230V SINGLE PHASE 2330510 2330520...

Страница 77: ...77 9 INVERTER PowerFlex 523 Adjustable Frequency AC Drive 9 2 Push Button Control for Inverter Hoist 9 1 Operating Hoist Dual Speed 3 0...

Страница 78: ...78 9 3 TRIAL OPERATION 9 4 INVERTER PARAMETER SETTINGS SET P041 SET P042 P43 20 60 60 13 27 9 4 20 P44 1TON 0 5T 3 0 3 0 3 0 3 0 LOW HEAD 1TON 20Hz FPM6 60Hz FPM17 20Hz FPM3 60Hz FPM9 LOW HEAD 2TON...

Страница 79: ...t when viewing parameter value Enter Advance one step in programming menu Save a change to a parameter value 6 4163 PMZ6M 18 Menu Parameter Group and Description Basic Display Commonly viewed drive op...

Страница 80: ...sbriefly displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of b001 Output Freq with the drive stopped 2 Press Esc to display the Ba...

Страница 81: ...and exit Program Mode The digit will stop flashing and the word Program on the LCD display will turn off 12 Press Escto return to the parameter list Continue to press Esc to back out of the programmin...

Страница 82: ...82 2230010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT...

Страница 83: ...83 2230110 VFD 2230120 VFD 2230140 VFD...

Страница 84: ...ER SUPPLY WIRE GAGE COPPER AWG 230V 25FT 50FT 16 75FT 14 100FT 14 150FT 12 200FT 10 250FT 10 300FT 8 2330010 VFD 230 1 2330020 VFD 230 1 2330040 VFD 230 1 2330010 VFD 230 1 PT 2330020 VFD 230 1 PT 233...

Страница 85: ...85 2330110 VFD 230 1 2330120 VFD 230 1 2330140 VFD 230 1...

Страница 86: ...wWX k WX Trans v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX j tz sZWX wl sjy sjm YZW 2230010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT 208 230...

Страница 87: ...30010 VFD 2230020 VFD 2230040 VFD 2230010 VFD PT 2230020 VFD PT 2230040 VFD PT 460V 60Hz w w wWX k WX Trans 230 v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX j tz sZWX wl sjy...

Страница 88: ...88 744 A 76 74 7 071 76 74 7 2230110 VFD 2230120 VFD 2230140 VFD 208 230V 60Hz...

Страница 89: ...89 744 A 76 74 7 071 76 74 7 2230110 VFD 2230120 VFD 2230140 VFD 460V 60Hz...

Страница 90: ...230 1 2330020 VFD 230 1 2330040 VFD 230 1 2330010 VFD 230 1 PT 2330020 VFD 230 1 PT 2330040 VFD 230 1 PT w w wWX k WX Trans 230 v XX W Former Z_W W m Upper Limit s w sXWX sYWX j m m jX tz k WX wWX jX...

Страница 91: ...91 2330110 VFD 230 1 2330120 VFD 230 1 2330140 VFD 230 1...

Страница 92: ...elow disconnect the fuse holder wire which is connected to 460V terminal of the transformer and reconnect the fuse holder wire to 230V terminal of the transformer Three Phase Single Phase connect disc...

Страница 93: ...me of the inverter which indicates hoist operation hour Please refer to inverter manual PF523 of ENGLISH SECTION b019 Elapsed Run Time Refer to table 1 2 as well High 950 000 500 000 200 000 During 25...

Страница 94: ...color connector is for 1 2 1ton Accolift CLH hoist MT171 Connector Black Color is for all other Accolift and Accolift CLH hoists Lug Mount Plain Lug Mount Plain 036A 036B The orange connector is used...

Страница 95: ...95 0 5 0 5 to 2 Ton Left Side Right Side collar Washer Washer Washer collar Inner Outer Connector collar 12 2 Adjusting Collar Adjusting Washer 0 492inch 0 118inch A B...

Страница 96: ......

Страница 97: ......

Страница 98: ...76 Acco Drive York Pennsylvania 17402 FAX 800 715 8897...

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